COMPACT POWER RELAY 1 POLE X 2—12A (28VDC) (FOR 24V BATTERY AUTOMOTIVE APPLICATIONS) FBR572, 582 SERIES RoHS compliant n FEATURES Two independent relays mounted in a single package (43% of the volume of the two FRL-270 relays) l High current contact capacity (carrying current: 40 A/2 minutes, 30 A/1 hour) l Suitable for controlling 24 V motors in trucks and other large vehicles l High heat resistance and extended operating voltage l Two types of contact gap (FBR572: 0.8 mm, FBR582: 1.4 mm) l l RoHS compliant since date code: 0627 Please see page 9 for more information n ORDERING INFORMATION [Example] FBR572 N D24 – W ** (a) (b) (c) (d) (e) (a) Series Name FBR572: FBR572 Series relay (contact gap 0.8 mm) FBR582: FBR582 Series relay (contact gap 1.4 mm) (b) Structure N : Plastic sealed type (c) Nominal Voltage D24 : 24 VDC (d) Contact Material W1 Y : Silver-tin oxide indium : Silver-tin oxide (e) To be assigned custom specification Custom Designation 1 FBR572, 582 SERIES n SPECIFICATIONS Item FBR570 Series FBR580 Series Contact Arrangement 1 form C × 2 (SPDT ×2) Material Silver-tin oxide indium (–W1 type) Voltage Drop (Resistance) Maximum 100 mV (at 12 VDC 2 A) Silver-tin oxide (–Y type) Ratings 28 VDC 12 A (locked motor load) 28 VDC inrush 15 A, break 2.5 A (motor free load) 1 Maximum Carrying Current* 40 A/2 minutes, 30 A/ 1 hour (25°C, 100% rated coil voltage) Maximum Inrush Current (Reference) 60 A Max. Switching Current (Reference) 2 12 A 28 VDC 14 A 32 VDC 1A, 6 VDC Minimum Switching Load* (Reference) Coil Operating Temperature –40°C to +85°C (no frost) Storage Temperature –40°C to +100°C (no frost) Time Value Operate (at nominal voltage) Maximum 10 ms Release (at nominal voltage) Maximum 5 ms Life Mechanical 1 ×107 operations minimum 1 ×106 operations minimum Electrical 1 ×105 operations minimum 1 ×105 operations minimum (locked motor load) (locked motor load) 5 ×105 operations minimum (motor free load) Other Vibration Resistance 1 0 to 55 Hz (double amplitude of 1.5 mm) Shock Resistance Misoperation 100 m/s2 Endurance 1,000 m/s2 Weight Approximately 18 g *1 Refer to 'Operating Coil Voltage Range' (page 5) *2 Values when switching a resistive load at normal room temperature and humidity, and in a clean environment. The minimum switching load varies with the switching frequency and operating environment. n COIL DATA CHART ORDERING CODE Rated coil voltage Coil resistance (±10%) Must operate voltage FBR572ND24-W1 384 Ω 67°C/W FBR572ND24-Y 24 VDC FBR582ND24-W1 170 Ω 56°C/W FBR582ND24-Y Thermal resistance 14.4 VDC (at 20°C) 18.0 VDC (at 85°C) FBR572, 582 SERIES n SUITABLE APPLICATIONS Application Normal load current Life x 10 3 Recommended model (example) Power Windows Automatic Door Lock 10 to 12 A (switching at motor locking) 100 FBR582ND24-W1 5 A/2 door (switching at motor locking) 100 FBR572ND24-W1 n CHARACTERISTIC DATA 1. MAXIMUM BREAK CAPACITY Contact switching current (A) 100 : Locked motor load 50 40 30 FBR582 FBR572 20 • Test circuit FBR562 12 10 5 Relay Locked motor load Load 1 10 15 20 25 30 40 50 100 Voltage between contacts (VDC) FBR572, 582 SERIES 2. LIFE TEST (EXAMPLE) [FBR572 type] • Test circuit RL-1 N.O. N.C. N.C. RL-2 80 60 PICK-UP 40 20 0 DROP-OUT 10 1 Initial • Shift of contact resistance CONTACT RESISTANCE 20 sec 0A (RL-2) 0.3 sec 100 (measured at 6 V-1 A) m 1000 • Current wave form 10 sec (%) 100 M N.O. (RL-1) 12 A • Shift of pick-up drop-out voltage Ratio of pick-up and drop-out values to rated coil voltages • Test item 28 VDC-12 A Motor lock 100,000 operations minimum (FBR572 -W type) 100 10 Initial 1 10 100 4 0.3 sec No. of operations (x10 ) [FBR582 type] RL-1 N.O. N.O. M DROP-OUT Initial 1 10 0A (RL-2) 0.3 sec 0.3 sec 100 (measured at 6 V-1 A) m 1000 20 sec 10 sec 20 • Shift of contact resistance • Current wave form (RL-1) 12 A 40 0 N.C. RL-2 CONTACT RESISTANCE N.C. Ratio of pick-up and drop-out values to rated coil voltages • Test item • Shift of pick-up drop-out voltage 28 VDC-12 A (%) 100 Motor lock 100,000 operations minimum 80 (FBR582 -W type) PICK-UP • Test circuit 60 100 10 Initial 1 10 100 4 No. of operations (x10 ) FBR572, 582 SERIES 3. OPERATING COIL VOLTAGE RANGE [FBR572 type] [FBR582 type] Within 5 minutes Continuous at carrying at carrying current current of 20 A of 20 A 133 130 Within 3 minutes at carrying current of 20 A Applied voltage to the coil (V) 120 110 Ratio of operating voltage to rated coil voltage (%) 100 90 80 70 Operating voltage 60 Within 1 minute at carrying current of 12A 30 Within 3 minutes at carrying current of 12A 20 Oper 10 ltage vo ating 50 10 20 30 40 50 60 70 –30 80 85 Operating temperature (°C) 0 30 60 90 Operating temperature (°C) 4. VIBRATION RESISTANCE CHARACTERISTICS Z Dual amplitude 5 1 0.5 0.1 FBR572 X Y 0.01 10 Automotive electronics standard 4.4 G Range where chattering occurs N.O.contact coil not energized on X-direction Acceleration (G) 1 10 50 100 200 600 1000 2000 Frequency (Hz) FBR572, 582 SERIES 5. SHOCK RESISTANCE CHARACTERISTICS Y2 Y1 Z2 X1 FBR572 Z1 100 X2 80 Shock level (G) 60 40 : N.C. contact (coil de-energized) : N.O. contact (coil energized) 20 0 X1 Y1 X2 Y2 Z1 Z2 Shock direction n REFERENCE DATA [FBR572 type] 20 0 0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%) 60 40 Distribution of contact resistance FBR572 n = 100 80 60 40 20 20 0 100 Distribution (%) 40 Distribution (%) Distribution (%) Distribution of operate and release voltage Distribution of operate and release time 100 80 FBR572 FBR572 n = 100 n = 100 Operate 80 Operate Release 60 Release 0 1 2 3 4 5 6 Time (ms) 7 0 8 0 10 20 30 40 50 60 70 80 Contact resistance (m) [FBR582 type] 40 60 40 20 20 0 0 0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%) 100 80 Distribution (%) 60 Distribution of operate and release time 100 FBR582 n = 100 Operate 80 Release Distribution (%) Distribution (%) Distribution of operating and release voltage 100 FBR582 n = 100 80 Operate Release Distribution of contact resistance FBR582 n = 100 60 40 20 0 1 2 3 4 5 6 Time (ms) 7 8 0 0 10 20 30 40 50 60 70 80 Contact resistance (m) FBR572, 582 SERIES n DIMENSIONS [FBR572 type] PC board mounting hole layout (BOTTOM VIEW) Dimensions 3.09 9650 5.08 7.62 F&T 20.0+0.3 2-Ø1.4 572ND24-N 4-Ø1.3 16.2+0.3 26.0+0.5 4-Ø1.5 3.5 (3.09) (3.7) 3.7 7.62 20.32 7.62 Schematic (BOTTOM VIEW) COM 10 COM 5 0.3 1.2 5.08 0.5 7.62 1.2 II 9 7 7.62 1.0 0.3 N.C. 8 6 4 2 N.O. N.C. I 3 1 N.O. 7.62 20.32 Tube carrier 562Maximum 25.2Max 22.9Max 20pieces/tube Unit: mm FBR572, 582 SERIES n DIMENSIONS [FBR582 type] PC board mounting hole layout (BOTTOM VIEW) 3.09 5.08 7.62 F&T 9540A 20.0+0.3 2 п1.4 582D24-Y 4 Ð ¿1.3 17.0+0.3 26.0+0.5 4 Ð ¿1.5 3.5 (3.09) (3.7) 3.7 Dimension 7.62 20.32 7.62 Schematic (BOTTOM VIEW) COM 10 COM 5 0.3 1.2 5.08 0.5 7.62 1.2 II 9 7 7.62 1.0 0.3 N.C. 8 6 4 2 N.O. N.C. I 3 1 N.O. 7.62 20.32 Tube carrier 562Maximum 25.2Max 22.9Max 20pieces/tube Unit: mm FBR572, 582 SERIES RoHS Compliance and Lead Free Relay Information 1. General Information Relays produced after the specific date code that is indicated on each data sheet are lead-free now. Most of our signal and power relays are lead-free. Please refer to Lead-Free Status Info. (http://www.fujitsu.com/us/downloads/MICRO/fcai/relays/lead-free-letter.pdf) l Lead free solder paste currently used in relays is Sn-3.0Ag-0.5Cu. l All signal and most power relays also comply with RoHS. Please refer to individual data sheets. Relays that are RoHS compliant do not contain the 5 hazardous materials that are restricted by RoHS directive (lead, mercury, chromium IV, PBB, PBDE). l It has been verified that using lead-free relays in leaded assembly process will not cause any problems (compatible). l “LF” is marked on each outer and inner carton. (No marking on individual relays). l To avoid leaded relays (for lead-free sample, etc.) please consult with area sales office. l We will ship leaded relays as long as the leaded relay inventory exists. Note: Cadmium was exempted from RoHS on October 21, 2005. (Amendment to Directive 2002/95/EC) l 2. Recommended Lead Free Solder Profile l Recommended solder paste Sn-3.0Ag-0.5Cu. Reflow Solder condtion Flow Solder condtion: Pre-heating: Soldering: maximum 120˚C dip within 5 sec. at 260˚C soler bath Solder by Soldering Iron: Soldering Iron Temperature: maximum 360˚C Duration: maximum 3 sec. We highly recommend that you confirm your actual solder conditions 3. Moisture Sensitivity l Moisture Sensitivity Level standard is not applicable to electromechanical realys. 4. Tin Whisker l Dipped SnAgCu solder is known as low risk tin whisker. No considerable length whisker was found by our in house test. FBR572, 582 SERIES Fujitsu Components International Headquarter Offices Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141 8630, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: [email protected] Web: www.fcl.fujitsu.com Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: [email protected] Web: emea.fujitsu.com/components/ North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: [email protected] Web: http://us.fujitsu.com/components/ Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #01-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: [email protected] Web: http://www.fujitsu.com/sg/services/micro/components/ ©2008 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the property of their respective owners. Fujitsu Components America or its affiliates do not warrant that the content of datasheet is error free. In a continuing effort to improve our products Fujitsu Components America, Inc. or its affiliates reserve the right to change specifications/datasheets without prior notice. Rev. January 3, 2008. 10