MITSUBISHI MITSUBISHI <INTELLIGENT <INTELLIGENT POWER POWER MODULES> MODULES> PM75RVA060 PM75RVA060 FLAT-BASE FLAT-BASE TYPE TYPE INSULATED INSULATED PACKAGE PACKAGE PM75RVA060 FEATURE • • • • 3φ 75A, 600V Current-sense IGBT for 20kHz switching 30A, 600V Current-sense regenerative brake IGBT Monolithic gate drive & protection logic Detection, protection & status indication circuits for overcurrent, short-circuit, over-temperature & under-voltage • Acoustic noise-less 7.5kW class inverter application • UL Recognized Yellow Card No. E80276(N) File No. E80271 APPLICATION General purpose inverter, servo drives and other motor controls Dimensions in mm 9 10 11 12 6–M5NUTS 1314 1516 171819 U 4–φ5.5 MOUNTING HOLES V W 20 20 95 ±0.25 43.57 ±0.3 89 76 ±0.5 74 ±0.25 5678 14.1 ±0.25 14.1 ±0.25 14.1 ±0.25 16.5 1234 2.54 ±0.25 N 10 7.5 17 14.6 ±0.3 73.7 LABEL 3.49 ±0.25 4-φ3 C0.7 2.54 ±0.25 2.54 ±0.25 2.54 ±0.25 3.49 ±0.25 0.64 22 31.6 32.6 +1.0 A 22 –0.5 21.2 19.7 4 TERMINAL CODE 1. WFO 8. VVP1 15. VNC 2. VWPC 9. UFO 16. VN1 3. WP 10. VUPC 17. UN 4. VWP1 11. UP 18. VN 5. VFO 12. VUP1 19. WN 6. VVPC 13. Br 14. FO 7. VP 4–R6 12.5 110 20 1 ±0.3 20 P 7.5 17 B 7.5 PACKAGE OUTLINES A : DETAIL Jun. 2005 MITSUBISHI <INTELLIGENT POWER MODULES> PM75RVA060 FLAT-BASE TYPE INSULATED PACKAGE INTERNAL FUNCTIONS BLOCK DIAGRAM FO Br VNC WN VN1 VN WP VWP1 VP VVP1 UP VUP1 VWPC WFO VVPC VFO VUPC UFO UN Rfo Rfo GND In FO VCC GND In FO VCC Rfo Rfo GND In FO VCC GND In FO VCC GND FO In VCC GND FO In VCC GND FO In VCC GND Si GND Si OUT GND Si OUT GND Si OUT W V U TEMP GND Si Out GND Si Out Out GND Si Out Rfo = 1.5kΩ B N P MAXIMUM RATINGS (Tj = 25°C, unless otherwise noted) INVERTER PART Symbol VCES ±IC ±ICP PC Tj Parameter Collector-Emitter Voltage Collector Current Collector Current (Peak) Collector Dissipation Junction Temperature Condition Ratings 600 75 150 284 –20 ~ +150 Unit V A A W °C Condition Ratings 600 30 60 178 600 30 –20 ~ +150 Unit V A A W V A °C Ratings Unit 20 V 20 V 20 V 20 mA VD = 15V, VCIN = 15V TC = 25°C TC = 25°C TC = 25°C BRAKE PART Symbol VCES IC ICP PC VR(DC) IF Tj Parameter Collector-Emitter Voltage Collector Current Collector Current (Peak) Collector Dissipation FWDi Rated DC Reverse Voltage FWDi Forward Current Junction Temperature VD = 15V, VCIN = 15V TC = 25°C TC = 25°C TC = 25°C TC = 25°C TC = 25°C CONTROL PART Symbol Parameter VD Supply Voltage VCIN Input Voltage VFO Fault Output Supply Voltage IFO Fault Output Current Condition Applied between : VUP1-VUPC VVP1-VVPC, VWP1-VWPC, VN1-VNC Applied between : UP-VUPC, VP-VVPC WP-VWPC, UN • VN • WN • Br-VNC Applied between : UFO-VUPC, VFO-VVPC, WFO-VWPC FO-VNC Sink current at UFO, VFO, WFO and FO terminal Jun. 2005 MITSUBISHI <INTELLIGENT POWER MODULES> PM75RVA060 FLAT-BASE TYPE INSULATED PACKAGE TOTAL SYSTEM Parameter Supply Voltage Protected by VCC(PROT) SC VCC(surge) Supply Voltage (Surge) Module Case Operating TC Temperature Storage Temperature Tstg Isolation Voltage Viso Symbol Ratings Condition VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C Start Applied between : P-N, Surge value or without switching (Note-1) 60Hz, Sinusoidal, Charged part to Base, AC 1 min. Unit 400 V 500 V –20 ~ +100 °C –40 ~ +125 2500 °C Vrms (Note-1) TC measurement point is below. (3mm depth at the center of the side of base plate) Tc ELECTRICAL CHARACTERISTICS (Tj = 25°C, unless otherwise noted) INVERTER PART Symbol VCE(sat) VEC ton trr tc(on) toff tc(off) ICES Test Condition Parameter Collector-Emitter Saturation Voltage FWDi Forward Voltage VD = 15V, IC =75A VCIN = 0V –IC = 75A, VD = 15V, VCIN = 15V Switching Time VD = 15V, VCIN = 0V↔15V VCC = 300V, IC = 75A Tj = 125°C Inductive Load (upper and lower arm) Collector-Emitter Cutoff Current VCE = VCES, VCIN = 15V Tj = 25°C Tj = 125°C Tj = 25°C Tj = 125°C Min. — — — 0.4 — — — — — — Limits Typ. 2.35 2.55 2.20 0.8 0.2 0.3 1.8 0.6 — — Max. 3.80 3.05 3.30 2.1 0.3 1.1 2.9 1.2 1 10 Min. — — — — — Limits Typ. 2.35 2.55 2.20 — — Max. 2.80 3.05 3.30 1 10 Unit V V µs mA BRAKE PART Symbol VCE(sat) VFM ICES Test Condition Parameter Collector-Emitter Saturation Voltage FWDi Forward Voltage Collector-Emitter Cutoff Current VD = 15V, IC = 30A VCIN = 0V IF = 30A VCE = VCES, VCIN = 15V Tj = 25°C Tj = 125°C Tj = 25°C Tj = 125°C Unit V V mA Jun. 2005 MITSUBISHI <INTELLIGENT POWER MODULES> PM75RVA060 FLAT-BASE TYPE INSULATED PACKAGE CONTROL PART Symbol Parameter Test Condition VN1-VNC V*P1-V*PC ID Circuit Current VD = 15V, VCIN = 15V Vth(ON) Vth(OFF) OC Input ON Threshold Voltage Input OFF Threshold Voltage Over Current Trip Level Applied between : UP-VUPC, VP-VVPC, WP-VWPC UN • VN • WN • Br-VNC –20 ≤ Tj ≤ 125°C, VD = 15V, Break part SC Short Circuit Trip Level –20≤ Tj ≤ 125°C, VD = 15V toff(OC) Over Current Delay Time Short Circuit Current Delay Time VD = 15V, Break part toff(SC) OT OTr UV UVr IFO(H) IFO(L) tFO Inverter part Brake part Min. — — 1.2 1.7 39 115 — — — VD = 15V Trip level Reset level Trip level Reset level Over Temperature Protection Base-plate Temperature detection, VD = 15V Supply Circuit Under-Voltage Protection –20 ≤ Tj ≤ 125°C Fault Output Current VD = 15V, VFO = 15V (Note-2) Minimum Fault Output Pulse Width VD = 15V (Note-2) Limits Typ. 44 13 1.5 2.0 — — 94 10 10 Max. 60 18 1.8 2.3 — — — — Unit mA V A A µs — µs °C 111 — 11.5 — — — 118 100 12.0 12.5 — 10 125 — 12.5 — 0.01 15 1.0 1.8 — Min. — — — — — Limits Typ. — — — — — Max. 0.44 0.96 0.70 1.50 0.027 Min. 2.5 2.5 — Limits Typ. 3.0 3.0 560 Max. 3.5 3.5 — V mA ms (Note-2) Fault output is given only when the internal SC, OT & UV protection. Fault output of OT protection operate by lower arm. Fault output of OT, UV protection given pulse while over level. THERMAL RESISTANCES Symbol Rth(j-c)Q Rth(j-c)F Rth(j-c)Q Rth(j-c)F Rth(c-f) Parameter Junction to case Thermal Resistances Contact Thermal Resistance Test Condition Inverter IGBT part (per 1/6 module) Inverter FWDi part (per 1/6 module) Brake IGBT part Brake FWDi part Case to fin, Thermal grease applied (per 1 module) Unit °C/W MECHANICAL RATINGS AND CHARACTERISTICS Symbol — — — Test Condition Parameter Mounting torque Mounting torque Weight Mounting part Main terminal screw : M5 screw : M5 — Unit N•m N•m g RECOMMENDED CONDITIONS FOR USE Symbol VCC Parameter Supply Voltage VD Control Supply Voltage VCIN(ON) VCIN(OFF) Input ON Voltage Input OFF Voltage Arm Shoot-through Blocking Time tdead Test Condition Applied across P-N terminals Applied between : VUP1-VUPC, VVP1-VVPC VWP1-VWPC, VN1-VNC (Note-3) Applied between : UP-VUPC, VP-VVPC, WP-VWPC UN • VN • WN • Br-VNC Recommended value ≤ 400 Unit V 15 ± 1.5 V ≤ 0.8 ≥ 4.0 V ≥ 2.5 µs ≤ 20 kHz For IPM’s each input signals Using Application Circuit input signal of IPM, Sinusoidal PWM VVVF inverter (Note-3) With ripple satisfying the following conditions dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak fPWM PWM Input Frequency Jun. 2005 MITSUBISHI <INTELLIGENT POWER MODULES> PM75RVA060 FLAT-BASE TYPE INSULATED PACKAGE PERFORMANCE CURVES (Inverter Part) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 70 50 40 30 20 10 0 1 2 3 4 3 2 1 0 4 VD = 15V Tj = 25°C Tj = 125°C 0 10 20 30 40 50 60 70 COLLECTOR-EMITTER VOLTAGE VCE (V) COLLECTOR CURRENT IC(A) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SWITCHING CHARACTERISTICS (TYPICAL) 5 Tj = 125°C VCC = 300V VD = 15V 3 Inductive load 7 5 SWITCHING TIME (µs) 4 80 101 IC = 75A Tj = 25°C Tj = 125°C 3 2 1 2 toff ton 100 7 5 tc(off) tc(on) 3 2 12 14 16 18 10–1 1 10 20 2 3 5 7 102 2 3 5 7 103 CONTROL SUPPLY VOLTAGE VD(V) COLLECTOR CURRENT IC (A) DIODE FORWARD CHARACTERISTICS (TYPICAL) DIODE REVERSE RECOVERY CHARACTERISTICS (TYPICAL) 102 100 7 VCC = 300V 7 VD = 15V 5 5 Inductive load 102 VD = 15V Tj = 25°C Tj = 125°C 7 5 3 2 101 7 5 3 2 100 0 0.5 1.0 1.5 2.0 2.5 EMITTER-COLLECTOR VOLTAGE VEC (V) 3 3 Irr 2 2 101 10–1 trr 7 5 7 5 3 3 2 100 1 10 2 Tj = 25°C Tj = 125°C 2 3 5 7 102 REVERS RECOVERY TIME trr (µs) 0 10 COLLECTOR RECOVERY CURRENT –IC (A) 15V 13V VD = 17V 60 0 COLLECTOR-EMITTER SATURATION VOLTAGE VCE (sat) (V) Tj = 25°C REVERSE RECOVERY CURRENT lrr (A) COLLECTOR CURRENT IC (A) 80 COLLECTOR-EMITTER SATURATION VOLTAGE VCE (sat) (V) OUTPUT CHARACTERISTICS (TYPICAL) 10–2 2 3 5 7 103 COLLECTOR RECOVERY CURRENT –IC (A) Jun. 2005 MITSUBISHI <INTELLIGENT POWER MODULES> PM75RVA060 FLAT-BASE TYPE INSULATED PACKAGE PERFORMANCE CURVES (Inverter Part) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi per 1 element) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT per 1 element) 7 Single Pulse 5 3 Per unit base = Rth(j – c)Q = 0.44°C/W 2 100 7 5 3 2 10–1 7 5 3 2 10–2 7 5 3 2 10–3 –3 10 2 3 5 710–2 2 3 5 710–1 2 3 5 7 100 2 3 5 7 101 TIME (s) 101 NORMALIZED TRANSIENT THERMAL IMPEDANCE Zth (j – c) NORMALIZED TRANSIENT THERMAL IMPEDANCE Zth (j – c) 101 7 Single Pulse 5 3 Per unit base = Rth(j – c)F = 0.96°C/W 2 100 7 5 3 2 10–1 7 5 3 2 10–2 7 5 3 2 10–3 –3 10 2 3 5 710–2 2 3 5 710–1 2 3 5 7 100 2 3 5 7 101 TIME (s) Jun. 2005 MITSUBISHI <INTELLIGENT POWER MODULES> PM75RVA060 FLAT-BASE TYPE INSULATED PACKAGE PERFORMANCE CURVES (Brake Part) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 30 VD = 17V 15V 13V 20 10 0 COLLECTOR-EMITTER SATURATION VOLTAGE VCE (sat) (V) Tj = 25°C 0 1 2 3 4 VD = 15V Tj = 25°C Tj = 125°C 3 2 1 0 0 10 20 30 40 COLLECTOR CURRENT IC(A) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) DIODE FORWARD CHARACTERISTICS (TYPICAL) 5 IC = 30A Tj = 25°C Tj = 125°C 4 3 2 1 0 10 12 14 16 18 20 102 VD = 15V Tj = 25°C Tj = 125°C 7 5 3 2 101 7 5 3 2 100 0 0.4 0.8 1.2 1.6 2.0 CONTROL SUPPLY VOLTAGE VD(V) EMITTER-COLLECTOR VOLTAGE VFM (V) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT part) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi part) 7 Single Pulse 5 3 Per unit base = Rth(j – c)Q = 0.70°C/W 2 100 7 5 3 2 10–1 7 5 3 2 10–2 7 5 3 2 10–3 –3 10 2 3 5 710–2 2 3 5 710–1 2 3 5 7 100 2 3 5 7 101 TIME (s) 101 NORMALIZED TRANSIENT THERMAL IMPEDANCE Zth (j – c) 101 NORMALIZED TRANSIENT THERMAL IMPEDANCE Zth (j – c) 4 COLLECTOR-EMITTER VOLTAGE VCE (V) COLLECTOR RECOVERY CURRENT –IF (A) COLLECTOR CURRENT IC (A) 40 COLLECTOR-EMITTER SATURATION VOLTAGE VCE (sat) (V) OUTPUT CHARACTERISTICS (TYPICAL) 7 Single Pulse 5 3 Per unit base = Rth(j – c)F = 1.50°C/W 2 100 7 5 3 2 10–1 7 5 3 2 10–2 7 5 3 2 10–3 –3 10 2 3 5 710–2 2 3 5 710–1 2 3 5 7 100 2 3 5 7 101 TIME (s) Jun. 2005