MITSUBISHI MITSUBISHI SEMICONDUCTOR SEMICONDUCTOR <Application <Application Specific Specific Intelligent Intelligent Power Power Module> Module> PS12036 PS12036 FLAT-BASE FLAT-BASE TYPE TYPE INSULATED INSULATED TYPE TYPE PS12036 INTEGRATED FUNCTIONS AND FEATURES • Converter bridge for 3 phase AC-to-DC power conversion. • 3 phase IGBT inverter bridge configured by the latest 3rd. generation IGBT and diode technology. • Inverter output current capability IO (Note 1): Type Name Motor Rating IO (100%) IO (150%; 60sec) 8.25Arms PS12036 2.2 kW/400V AC 5.5Arms (Note 1) : The inverter output current is assumed to be sinusoidal and the peak current value of each of the 2, above loading cases is defined as : IOP = IO × √ TC < 100°C INTEGRATED DRIVE, PROTECTION AND SYSTEM CONTROL FUNCTIONS: • P-Side IGBTs : Drive circuit, high-level-shift circuit, Bootstrap circuit supply scheme for single control-power-source drive, and Under voltage (UV) protection, • N-Side IGBTs : Drive circuit, DC-Link current sense and amplifier circuits for over-current protection, Control-supply under-voltage (UV) protection, and fault output (FO) signaling circuit. • Fault Output : N-side IGBT short circuit (SC), over-current (OC), and control supply under-voltage (UV). • Inverter Analog Current Sense : N-Side IGBT DC-Link Current Sense. • Input Interface : 5V CMOS/TTL compatible, Schmitt Trigger input, and Arm-Shoot-Through interlock protective function. APPLICATION Acoustic noise-less 2.2kW/400V AC Class 3 phase inverters, motor control applications, and motors with built-in small size inverter package PACKAGE OUTLINES 2.5 79 2.5 26 33.5 8-R1 Terminals Assignment : 1. P2 2. P1 3. R 4. S 5. T 6. N1 7. N2 8. U 9. V 10. W 11. FO 12. Vamp 13. GND 14. WN 15. VN 16. UN 4-R4 (25) (23) 0.5 3 (28) 22 (22) 4-φ4 (11) 24 9 4-R2 3.5 (9) 69 0 73 –0.4 54 (8) 9.5 (2) (3) 30.48 (4) (5) (7) (6) 22.86 95±0.2 2 7.62 2 1 (1) 12 15 (10) 3 7.62 7.62 46 24 6.5 39±0.2 0.5 8.5 17. WP 18. VP 19. UP 20. TH 21. VD 22. NC 23. CBW– 24. CBW+ 25. CBV– 26. CBV+ 27. CBU– 28. CBU+ (13.04) 9 69 0 103 –0.4 15 11.5 2 3 12.5 12.5 2 20.4 12.5 3 1 9 17 1.4 (Fig. 1) Mar. 2002 MITSUBISHI SEMICONDUCTOR <Application Specific Intelligent Power Module> PS12036 FLAT-BASE TYPE INSULATED TYPE INTERNAL FUNCTIONS BLOCK DIAGRAM P1 R S T N1 P2 V(amp) +– TH Drive circuit V W Drive circuit Fo Circuit U UV Protection FO OC/SC Protection UP VP WP UN VN WN Input signal conditioning (Interlock circuit) VD Level shifter UV Protection N2 GND (Fig. 2) MAXIMUM RATINGS (Tj = 25°C) INVERTER PART Symbol Item VCC Supply voltage VCC(surge) Supply voltage (surge) VP or VN Each IGBT collector-emitter static voltage VP(S) or Each IGBT collector-emitter switching VN(S) voltage ±Ic(±Icp) Each IGBT collector current Condition Applied between P2-N2 Applied between P2-N2, Surge-value Ratings Unit 900 1000 V V Applied between P2-U.V.W, U.V.W-N2 1200 V Applied between P2-U.V.W, U.V.W-N2 (Pulse) TC = 25°C, “( )” means IC peak value 1200 V ±15 (±30) A Ratings Unit V Vrms A CONVERTER PART Symbol Item Condition VRRM Ea IO Repetitive peak reverse voltage Recommended AC input voltage DC output current 3φ rectifying circuit 1600 440 12 IFSM I2t Surge (non-repetitive) forward current I2t for fusing 1 cycle at 60Hz, peak value non-repetitive Value for one cycle of surge current 120 60 A A 2s Ratings –0.5 ~ 20 –0.5 ~ +7.5 –0.5 ~ +7.5 15 Unit V V V mA 1 mA CONTROL PART Symbol VD, VDB VCIN VFO IFO Iamp Item Supply voltage Input signal voltage Fault output supply voltage Fault output current DC-Link IGBT current signal Amp output current Mar. 2002 MITSUBISHI SEMICONDUCTOR <Application Specific Intelligent Power Module> PS12036 FLAT-BASE TYPE INSULATED TYPE TOTAL SYSTEM Symbol Condition Tj Tstg TC Item Junction temperature Storage temperature Module case operating temperature VISO Isolation voltage 60 Hz sinusoidal AC applied between all terminals and the base plate for 1 minute. Mounting torque Mounting screw: M3.5 — (Note 2) — (Fig. 3) Ratings –20 ~ +125 Unit °C –40 ~ +125 –20 ~ +100 °C °C 2500 Vrms 0.78 ~ 1.27 N·m (Note 2) : The indicated values are specified considering the safe operation of all the parts within the ASIPM. The max. ratings for the ASIPM power chips (IGBT & FWDi) is Tj < 150. CASE TEMPERATURE MEASUREMENT POINT LABEL TC (Fig. 3) THERMAL RESISTANCE Symbol Rth(jc)Q Rth(jc)F Rth(jc)FR Rth(cf) Item Junction to case Thermal Resistance Contact Thermal Resistance Condition Inverter IGBT (1/6) Inverter FWDi (1/6) Converter Di (1/6) Case to fin, thermal grease applied (1 Module) Min. — Ratings Typ. — Max. 2.1 — — — — 2.5 2.5 — — 0.05 Min. Ratings Typ. Max. — — 3.6 V — — — — — — 3.5 1.7 8 V V mA 0.3 — — 1.2 0.5 2.2 2.0 1.4 4.0 µs µs µs Unit °C/W °C/W °C/W °C/W ELECTRICAL CHARACTERISTICS (Tj = 25°C, VD = 15V, VDB = 15V unless otherwise noted) Symbol VCE(sat) VEC VFR IRRM Item Collector-emitter saturation voltage FWDi forward voltage Converter diode voltage Converter diode reverse current ton tc(on) Switching times toff tc(off) trr FWDi reverse recovery time Short circuit endurance (Output, Arm, and Load, Short Circuit Modes) Switching SOA Condition Tj = 25°C, Input = ON, Ic = 15A, VD = VDB = 15V (Shunt voltage drop not included) Tj = 25°C, –IC = 15A Tj = 25°C, IFR = 12A VR = VRRM, Tj = 125°C 1/2 Bridge inductive, Input = 5V ↔ 0V VCC = 600V, IC = 15A, Tj = 125°C VD = 15V, VDB = 15V Note: ton, toff include delay time of the internal control circuit. @VCC ≤ 800V, Input = 5V → 0V (One-Shot) –20˚C ≤ Tj(start) ≤ 125°C, 13.5V ≤ VD = VDB ≤ 16.5V @VCC ≤ 800V, Input = 5V ↔ 0V, Tj ≤ 150°C IC < OC trip level, 13.5V ≤ VD = VDB ≤ 16.5V Unit — 0.9 1.6 µs — 0.2 — µs • No destruction • FO output by protection operation • No destruction • No protecting operation • No FO output Mar. 2002 MITSUBISHI SEMICONDUCTOR <Application Specific Intelligent Power Module> PS12036 FLAT-BASE TYPE INSULATED TYPE ELECTRICAL CHARACTERISTICS (Tj = 25°C, VD = 15V, VDB = 15V unless otherwise noted) Symbol Condition Item ID IDB Vth(on) Vth(off) Ri fPWM Circuit current Circuit current Input on threshold voltage Input off threshold voltage Input pull-up resistor PWM input frequency tdead Arm shoot-through blocking time Tj = 25°C, VD = 15V, Vin = 5V Tj = 25°C, VD = VDB = 15V, Vin = 5V Applied between input terminal-Inside power supply TC ≤ 100°C, Tj ≤ 125°C Relates to corresponding inputs TC = –20°C ~ +100°C (Note 3) Relates to corresponding input (Fig. 6) IC = IOP(100%) VD = 15V Tj = 25°C (Fig. 4) IC = IOP(200%) IC = IOP(250%) VD = 15V IC = 0A (Fig. 4) Tj = 25°C (Fig. 5) Tj = 25°C (Fig. 5) Tj = 25°C (Fig. 5) Tj = 25°C (Fig. 5) Min. — — 0.8 2.5 — — Ratings Typ. — — 1.4 3.0 50 10 Max. 50 5 2.0 4.0 — 15 4.0 — — Unit mA mA V V kΩ kHz µs — 100 ns — tint Input interlock sensing 2.5 2.0 V 1.5 Vamp(100%) Inverter DC-Link IGBT current sense voltage 5.0 4.0 V 3.0 Vamp(200%) output signal — — V 5.0 Vamp(250%) Inverter DC-Link IGBT current sense voltage 100 50 output limit mV — Vamp(0) — 28.3 Over current trip level A 23.3 OC — 10 µs — tOC Over current delay time — 42.45 A — SC Short circuit trip level — 2 Short circuit delay time µs — tSC 12.75 12.0 VD UV trip level V 11.0 UVD –20°C ~ 100°C 13.25 12.5 V 11.5 VD UV reset level UVDr Supply circuit under VDB UV trip level 11.6 10.8 V 10.1 UVDB voltage protection 12.1 11.3 V 10.6 TC = Tj = 25°C UVDBr VDB UV reset level — 10 µs — tdV UV delay time — 1.8 ms 1.0 tFO Tj = 25°C (Note 4) Fault output pulse width 1 — µA — IFo(H) Fault output current Open drain output (Note 4) 15 — mA — IFo(L) 10.5 10 kΩ 9.5 Thermistor Resistance RTH Tc = 25°C — 3450 K — B Resistance at 25°C, 50°C Thermistor B constant (Note 3) : The dead-time has to be set externally by the CPU; it is not part of the ASIPM internal functions. (Note 4) : Fault output signaling is given only when the internal OC, SC, & UV protection circuits are activated. The OC, SC and UV protection (and fault output) operate for the lower arms only. The OC and SC protection Fault output is given in a pulse format while that of UV protection is maintained throughout the duration of the under-voltage condition. RECOMMENDED OPERATING CONDITIONS Symbol Item Condition VCC VD VDB ∆VD, VDB VCIN(ON) VCIN(OFF) tdead TC fPWM tXX Supply voltage Supply voltage Supply voltage Supply voltage ripple Input on voltage Input off voltage Arm shoot-through blocking time Module case operating temperature PWM Input frequency Allowable input on-pulse width Applied across P2-N2 terminals Applied between VD-GND Applied between CBU+ & CBU–, CBV+ & CBV–, CBW+ & CBW– Applied between UP • VP • WP • UN • VN • WN and GND Relates to corresponding inputs TC ≤ 100°C, Tj ≤ 125°C INVERTER DC-LINK IGBT CURRENT ANALOGUE SIGNALING OUTPUT (TYPICAL) Min. — 13.5 13.5 –1 0 4.0 4.0 — — 1 Ratings Typ. 600 15.0 15.0 — — — — — — — Max. 800 16.5 16.5 +1 0.8 5.0 — 100 15 — Unit V V V V/µs V V µs °C kHz µs Vamp 5 VD = 15V Tj = 25°C 4 Vamp (V) Vamp (200%) 3 2 Vamp (100%) 1 (Fig. 4) 0 0 300 200 100 DC-LINK IGBT Current (%), (IC = IO✕ 2) Mar. 2002 MITSUBISHI SEMICONDUCTOR <Application Specific Intelligent Power Module> PS12036 FLAT-BASE TYPE INSULATED TYPE CURRENT ABNORMALITY PROTECTIVE FUNCTIONS Ic(A) Protection is achieved by monitoring and filtering the N-side DC-Bus current. When a current trip-level is exceeded all the N-side IGBTs are intercepted (turned OFF) and a fault-signal is output. After the fault-signal output duration (1.8m sec (typ.)@25°C), the interception is Reset at the following OFF input signal level (more than 4.0V). Short circuit trip level SC Over current trip level OC Collector current 0 2 10 tw (µs) (Fig. 5) ARM-SHOOT-THROUGH INTER-LOCK PROTECTIVE FUNCTION a1 P-Side Input Signal : VCIN(p) ON b4 a4 b1 N-Side Input Signal : VCIN(n) ON a3 b2 P-Side IGBT Gate : VGE(p) 0 N-Side IGBT Gate : VGE(n) a2 b3 0 (Fig. 6) Description: (1) During the ON-State of either of the upper-arm or the lower-arm IGBT, the inter-lock protection circuit blocks any erroneous ON pulses (resulting from input noise) from triggering the other arm IGBT and thus it prevents the arm-shoot-through situation. (2) When two ON-signals are received for both the upper and the lower arms, the signal received first will be passed to the IGBT and the second signal will be blocked. The second signal will be passed to its corresponding IGBT immediately after the first signal is OFF. Note: This protective function provides no fault signaling output. The Dead-Time has to be set using the micro-controller (CPU). Operation: a1. P-side normal ON-signal ⇒ P-side IGBT gate turns ON. a2. N-side erroneous ON-signal ⇒ N-side IGBT gate remains OFF. a3. While P-side ON-signal remains ⇒ P-side IGBT gate remains ON. a4. N-side normal ON-signal ⇒ N-side IGBT gate turns ON. b1. b2. b3. b4. N-side normal ON-signal ⇒ N-side IGBT gate turns ON. Simultaneous ON-signals ⇒ P-side IGBT gate remains OFF. N-side receives OFF-signal ⇒ N-side IGBT gate turns OFF. Immediately after (b3) ⇒ P-side IGBT gate turns ON. RECOMMENDED I/O INTERFACE CIRCUIT 5V 5V VD(15V) ASIPM 5.1kΩ Up, Vp, Wp, Un, Vn, Wn FO CPU 10kΩ Vamp 0.1nF GND (Fig. 7) Mar. 2002