RoHS Ready M Series Pin and Socket Connectors AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant M Series Connectors Product Facts •Most connectors intermateable with connectors made to MIL-C-28748 requirements Standard Housings •Wide range of connector styles and sizes: standard connectors (unloaded), posted connectors (preloaded) and special application connectors (unloaded) •Complete line of accessory hardware for fastening, protecting, guiding, shielding, strain relief and keying •A variety of contacts: signal, power, coaxial and posted versions - many are interchangeable and can be intermixed in the same connector housing •Full complement of application tooling for wire crimp and posted terminations hand tools, semiautomatic tooling and fully automatic machines provide highly reliable, low cost terminations to meet production requirements Need More Information? Call the Technical Support Center: 1-800-522-6752. The Center is staffed with specialists well versed in all AMP products and application tooling. The Center can provide you with: •Technical Support •Catalogs •Technical Documents •Product Samples •AMP FAX Service Product Information Faxed Immediately •Authorized Distributor Locations Posted Connectors Special Application Connectors Specifications subject to change. Consult Tyco Electronics Corporation for latest design specifications. ©1968, 1970, 1972, 1974, 1978, 1985, 1990, 1996, 2001 and 2008 by Tyco Electronics Corporation. All Rights Reserved. AMP, AMP FAX, AMPOMATOR, AMP-O-LECTRIC, AMP-O-MATIC, AMP-TAPETRONIC, CERTI-CRIMP, COAXICON, LGH, POWERBAND, PRO-CRIMPER, RAYCHEM, TERMI-POINT and Tyco are trademarks. Other products, logos, and company names mentioned herein may be trademarks of their respective owners. 2 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Table of Contents Product Facts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 5 Material Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Current Carrying Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 8 How to Use this Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Connector/Hardware Selection Guide (for Typical Applications) Cable-to-Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17 Cable-to-Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-25 Contacts (Description of Types) . . . . . . . . . . . . . . . . . . . . . . . . . . 26-29 Signal Contacts Type II, Crimp, Snap-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Type III+, Crimp, Snap-In; Posted; Solder Versions . . . . . . . . . . . . . . . . 31-35 Power Contacts Type I, Crimp, Snap-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 High Current Type II and Type III+ (Screw Machine, Crimp, Snap-In) . . . . . . . . 37 Type XII, Crimp, Snap-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Coaxial Contacts Subminiature, Crimp, Snap-In, Size 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39, 40 Miniature, Crimp, Snap-In, Size 12 . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 42 Standard Housings—Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . 44 6, 14, and 20-Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 26, 34 and 36-Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46, 47 41 and 50-Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 48 75 and 104-Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 104 CF Positions (with Center Fastener) . . . . . . . . . . . . . . . . . . . . . . . 50 160 CF Positions (with Center Fastener) . . . . . . . . . . . . . . . . . . . . . . . . 51 Posted Connectors—Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 6, 14, 20 and 26-Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53, 54 34 and 50 Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55, 56 75 and 104-Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 104 and 160 CF Positions (with Center Fastener) . . . . . . . . . . . . . . . . 58, 59 15, 36 and 50 Positions (.200 [5.08] Grid) . . . . . . . . . . . . . . . . . . . . 59, 60 Special Application Connectors—Introduction . . . . . . . . . . . . . . . . . . . 61 V.35 Special Application Connectors—Introduction . . . . . . . . . . . . . . . 62, 63 V.35 Printed Circuit Board Connectors . . . . . . . . . . . . . . . . . . . . . . 64-67 V.35 Cable Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68-71 12-Positions, High Current Connector (UL Voltage Rating: 1800 V) . . . . . . . . . 72 29 CF Position Connector with Mixed Contacts (with Center Fastener) . . . . . . 73 42-Positions, Connector with Mixed Contacts . . . . . . . . . . . . . . . . . . . . . 74 20-Positions, High Voltage Connector (UL Voltage Rating: 1800 V) . . . . . . . . 75 28-Positions, High Voltage Connector (UL Voltage Rating: 1800 V) . . . . . . . . 76 14 and 34-Positions, Grounding Blocks and Fastening Hardware . . . . . . . . . . 77 Hardware Fastening Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78-80 Guiding Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Protective Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82-87 Strain Relief Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Keying Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90, 95 Technical Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96, 97 Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98, 99 3 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Introduction AMP M Series connectors are one of the most versatile and complete pin and socket connector lines available today. contacts. A description of each contact type is presented on pages 26 through 29. Application tooling for these From the basic molded plastic contacts is described on pages 90 and 91. housing, a connector can be built up with a wide choice of Standard connectors contacts and hardware to Standard connectors are comserve in applications ranging prised of unloaded housings from sophisticated computers, that accept a variety of crimp, medical instrumentation and solder and posted contacts. All military ground support standard connector housings equipment to rugged truck will accept pins and/or sockets, transmissions. permitting various combinaHow this M Series tions of contact loading. catalog is divided Standard connectors are described on pages The M Series catalog is 44 through 51. divided into six categories: •Application section •Contacts/Tooling •Standard Connector Housings •Posted Connector Housings •Special Application Connector Housings •Hardware Following is a brief summary of each of the six categories. Knowing what you need to meet your application is made easy Posted connectors Posted connectors are preloaded with post-type contacts that accept TERMI-POINT Clip or wrap-type terminations. All posted connectors are described on pages 52 through 60. Special Application connectors Connectors for special application are available in Eight applications have been the following configurations: illustrated with selection •V.35 charts from pages 10 through •High Current 25. These charts will assist you •Mixed Contact Connectors to select the appropriate con- •High Voltage nector housing as well as the •RFI/EMI Shielded necessary hardware. Each •Grounding Blocks base part number is listed in Special Application Connectors the numerical index on pages are described on pages 61 94, 95 in order to find comthrough 77. plete information about a The right hardware for the particular part. entire M Series connector line Contacts of various types provide different functions in Hardware is available to provide M Series connector housings fastening, protection, shielding, guiding, strain relief and keying Included are contacts for sigcapabilities for the entire nal and power applications, for M Series connector line. coaxial cable and posted verApplication charts for properly sions for backpanel wiring. A selecting hardware are prefull complement of application sented on pages 10 through 25. tooling is available to meet Detailed information on hardany production requirement ware is located on pages 78 for terminating the crimp-type through 89. contacts and wiring posted 4 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Introduction (Continued) What makes the M Series connector line so versatile and special for a wide variety of applications? •Compatibility–Most connectors intermateable with connectors made to MIL-C-28748 requirements. •Wide range–Choice of connector styles and sizes: standard connectors (unloaded), posted connectors (preloaded) and special application connectors. •Complete line–Full line of accessory hardware for fastening, protecting, guiding, strain relief and keying. •Variety of contacts–Signal, power, coaxial, and posted versions—many are interchangeable and can be intermixed in the same connector housing. •Full complement of application tooling–For wire crimp and posted terminationshand tools, semiautomatic tooling and fully automatic machines provide highly reliable, low cost terminations to meet production requirements. How to choose the appropriate connector/contact/ hardware combination Choosing the appropriate connector/contact/hardware combination is essential to the proper function of any AMP M Series connector. First, a customer must evaluate each individual application with regards to: wire size(s); number of circuits; available space; fastening methods; and needs for protection, shielding, guiding, strain relief and keying. Then, the customer must consider the following factors to make the appropriate selection of M Series connectors and related components. A - Determine Connector Type– This decision is based on the selected contact types, circuit density requirements and, if posted connectors are desired, in-plant production capabilities for wiring connectors using hand tools or semiautomatic tooling. Detailed specifications of the various M Series connectors are presented on the following pages: Standard connectors (pages 44 through 51), Posted connectors (pages 52 through 60), Special Application connectors (pages 61 through 77). B - Determine Hardware– This decision is based on the selected connector types, and the individual application requirements for fastening, protection, shielding, guiding, strain relief and keying. To assist customers in determining the proper hardware to use, hardware selection information has been formulated for each connector type. This information is located on pages 10 through 25. Complete specifications of each hardware component are presented in the Hard-ware section of the catalog (pages 78 through 89). C - Determine Contact Type – This decision is based on wire size(s) and reliability and cost requirements of an application, as well as the customer’s inplant production capabilities. Complete specifications, including accepted wire sizes and available platings of all pin and socket contacts, are presented in the Contacts section of the catalog (pages 30 through 43). Application tooling for crimpand post-type contacts is presented on pages 90 and 91). 5 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Material Specifications Contacts Material Specifications The material composition and construction of AMP contacts encompass varying price ranges and performance characteristics. Specific materials and available platings and plating thicknesses of each contact type are provided on individual contact pages in the Contact section (pages 30 thru 43). A brief description of each contact type is presented on pages 26 through 29. Also, typical performance data of M Series connectors and contacts is shown below. Housings M Series connector housings are made of either diallyl phthalate (blue), general purpose phenolic (black) or polyester (black). Diallyl phthalate housings are molded of material per MIL-M-14, Type SDG. These housings are ideally suited for use where adverse environmental conditions are an important factor. Their advantages include exceptional stability; excellent resistance to acids, alkalies and solvents; low moisture absorption; and good dielectric strength. MIL-M-14, Type CFG. The performance characteristics of these housings make them an excellent choice for applications in which exceptional resistance to acids, alkalies or solvents is not of prime concern. Polyester housings are molded from a high temperature thermoplastic material per ASTM D3220. Polyester housings provide the high temperature characteristics of diallyl phthalate and phenolic, but with a higher impact strength. Hardware A variety of materials such as plated steel, stainless steel and aluminum, are used in the construction of M Series connector hardware. This provides for the proper operation and durability of each hardware component, while offering a choice of economies to satisfy particular application requirements. The materials of each hardware component are specified on the individual hardware component pages in the Hardware section (pages 78 through 89). Performance Data Temperature Rating: Phenolic Housings, –55°C to +150°C Diallyl Phthalate Housings, –65°C to +125°C Polyester, –55°C to +130°C Flammability Ratings: UL94V-0 Dielectric Withstanding Voltage (at sea level): Type II Contacts, 1500 VAC, RMS Type III+ Contacts, 900 VAC, RMS Durability (Mating/Unmating): Types II and III+ Contacts, Gold Plated: 500 cycles; Types II and III+ Contacts, Tin Plated: 50 cycles; Type I Contacts, Gold Plated: 100 cycles Note: For detailed information on the above performance data and further information on other performance data such as Insulation Resistance, Thermal Shock, Moisture Resistance, Vibration and Physical Shock, request AMP Product Specification No. 108-10001. Phenolic housings are molded of material per •Recognized under the Component Program of Underwriters Laboratories Inc. for 250 volts, File No. E28476 R •Certified by Canadian Standards Association, File No. LR 7189 6 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Contract Carrying Capabilities CONTACT CURRENT GUIDE Maximum Current (Amperes) 75 60 Type XII Upgrade Size 8 Upgrade 60 56 .125 POWERBAND Contact 50 45 45 Size 8 35 Type XII Type I, Type II/III+ Upgrade Type III+, Type II, Type III+ Posted 30 23 13 15 11.85 Size 20 Upgrade 7.5 20 DF 0 Wire Connector Current Ambient Current Rating Verification Can a contact rated at 10 amps carry 10 amps? Maybe yes, but probably not. The reason lies in the test conditions used to rate the contact. If these conditions do not adequately reflect the application conditions, the actual allowable current levels may be lower than specified levels. For example, many manufacturers, including Tyco, test a single contact in air. This gives an accurate measure of the basic currentcarrying capacity of the contact. Use the contact alone in air and it can certainly carry 10 amperes. Use it in a multi-position connector surrounded by other current-carrying contacts or in high ambient temperatures, and the contact should carry less current. Practical current-carrying capacity is not an absolute, but an application-dependent condition. Temperature One other factor influencing current levels is the maximum operating temperature, for example, 105°C. If the application has a high ambient temperature (over 75°C) the contact’s T-rise is limited by the maximum operating temperature. For example, an application temperature of 90°C limits the contact T-rise to 15°C. Since current produces heat (the I2R law), the current must be lowered to limit the T-rise. A contact’s T-rise depends not only on its I2R Joule heating, but also on its ability to dissipate the heat. Consider a contact in a multi-contact housing. Joule heating in multiple contacts will raise the local ambient temperature. Since the contact will not be able to dissipate its own heat as well by convection, the maximum T-rise will be realized at a lower current level. Conse-quently, the allowable current level must be lower to maintain an acceptable T-rise. For a given connector, the current level will be set by the loading density. A connector containing 50% current-carrying contacts will permit higher currents (per contact) than a connector will at 75% loading. The loading percentage assumes an even distribution of contacts within the housing. If all 10 contacts are grouped together in one section of a 20-position connector, the loading density may approach 100%. Size - Larger wire will carry more current since it has less internal resistance to current flow and generates less heat. The wire also conducts heat away from the connector. Similarly, as the contact ages and stress relaxation, environmental cycling, and other degradation factors take their toll, the contact’s currentcarrying capacity decreases. A prudent design must set current levels for such end-ofdesign-life (EODL) conditions. Current Carring Capabilities The total current capacity of each contact in a given connector is dependent upon the heat rise resulting from the combination of electrical loads of the contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. Caution must be taken to ensure that this combination of conditions does not cause the internal temperature of the connector to exceed the maximum operating temperature of the housing material. Several variables which must be considered when determining this maximum current capability for your application are: Size - In general, with more circuits in a connector, less current per contact can be carried. New Method Simplifies Ratings To help the designer set the appropriate current level, Tyco has developed a method of specifying current-carrying capacity. This method takes into account the various application factors that influence current rating. The method can be summarized as follows: The contact is aged to EODL conditions by durability cycling, thermal cycling, and environmental exposure. The contact’s resistance stability is verified. The current necessary to produce the specified temperature rise is measured. This T-rise is usually 30°C. A rating factor is determined to allow derating of multiple contacts in the same housing and for different conductor sizes. Load Distribution Spreading those lines with greater current loads through-out the connector, particularly around the outer perimeter, will enhance heat dissipation. Temperature With higher ambient temperatures, less current can be carried. The Importance of EODL As stated, T-rise in a contact depends on both resistance and current. As it ages, a contact’s resistance will increase. The contact designer will specify a maximum resistance for the contact, this level is the end-of-design-life resistance. Before the contact is tested for current, Tyco subjects it to a sequence of tests that exercises the major failure mechanisms and thereby simulates EODL conditions. Conditioning includes mating cycling, industrial mixed-flowing gases, humidity and tempera-ture cycling, and vibration to sequentially introduce wear, corrosion, stress relaxation, and mechanical disturbance. 7 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Presentation - Example of New Current Rating Format Next are rating factors; a table of multipliers to account for connector loading and for smaller wire sizes (See figure 2). The designer first determines the base current for the ambient conditions of the application; then multiplies this base current by the rating factors to find the current level for the application’s loading factor and wire size. Practical Values The current-rating method gives designers practical values applicable to their applications. While the specified current levels for a contact may be lower than for other testing methods, they are more realistic and simplify the system design process. “Spec-manship” is replaced by a realistic assessment of the current-carrying capacity of a 15 Single Contact 18 AWG To demonstrate the method of specifying current, consider the following application conditions; an ambient temperature of 65°C, a 50% loading of contacts in the housing, and 20 AWG [0.6mm2] wire. 10 5 From Figure 1, the base current rating is 14 ampere with 18 AWG [0.8mm2] wire. 0 Figure 2, the rating factor for 50% loading and 20 AWG [0.6mm2] wire is 0.68. Graph shows the relationship between base current, ambient temperature, and contact T-rise. 10 20 30 40 50 60 70 Ambient Temperature (C) The specific rating for this application is the product of the base rating and the rating factor: 14 x 0.68 = 9.5 ampere contact under varying conditions of temperature, connector loading, and wire size. 90 100 0 AWG Each of the contacts can carry 9.5 ampere. However, if the ambient temperature is 80°C the allowable T-rise becomes 25°C. The base current must be lowered to 12.8 ampere so that the 105°C maximum operating temperature is not exceeded. The current rating then becomes: 12.8 x 0.68 = 8.7 ampere. 80 Current Rating (Amperes) Current Carrying Capabilities First, a base curve showing current levels versus T-rise for a single circuit and the largest wire size (See figure 1). This represents the maximum current capacity of the contact. The curve is usually flat up to 75°C ambient and then drops off. Up to 75°C, the 30°C T-rise limits the amount of current, and above 75°C the current must be reduced to keep the combination of ambient temperature and T-rise from exceeding the maximum operating temperature of 105°C. Note: Data is not typical of a specific M Series connector configuration. For specific current rating information based on % connector loading, contact Tyco Electronics. 18 20 22 24 26 Single 1 .83 .69 .59 .50 30% .97 .80 .66 .57 .49 50% .83 .68 .57 .48 .42 70% .65 .53 .45 .38 .33 100% .55 .45 .38 .32 .28 % Loading The presentation of current- carrying capacity in AMP product specifications includes two parts: Specific current-carrying data based on EOL and % loading is available from Tyco Electronics Corporation. Please contact your local Sales Engineer or call Tyco Electronics Corporation. Figure 2 Rating factors allow the base current to be adjusted for various connector loading and wire sizes. Connector/Contact Acceptability As previously stated, choosing the appropriate connector/contact combination is fundamental to the successful function of all connectors. The Selection Chart, shown at right, is designed to simplify your choice of connectors and their acceptable contacts. Once you have selected the wire size, current-carrying capacity need, number of positions required, and the type of contacts needed in your choice of connector, refer to this matrix for a quick look at exactly what is acceptable in a given connector type. Contact Selection Chart Connector Type Type I M Series M Series Special Type II High Current Type II/III Type III+ Posted Type III+ Type XII High Current Type XII Mini-coax Sub-Mini Coax 8 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant How to Use the M Series Connector Catalog indicated. Noted under each Special Application Connector is the standard size hardware used for that connector. Substitute into the appropriate column of the component selection charts. Four cable-to-cable and four cable-to-panel applications utilizing the various types of fastening, guiding and protective hardware have been illustrated on pages 10 through 25. The main portion of the catalog is divided into five basic sections: contacts, standard connectors, posted connectors, special application connectors and hardware. These sections contain brief descriptions, dimensions and other technical information. The remainder of the catalog contains application tooling information, a technical documents list and a numerical index which references pages covering all cataloged part numbers. After selecting the appro-priate application to fit a particular requirement, refer to the indicated pages for component selection. Posted connectors and Special Application connectors can be substituted for Standard Connectors where How to Use this Catalog The information in this catalog has been arranged to assist the customer in selecting the connector and associated hardware that best satisfies their requirements. 9 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Cable-to-Cable Application A Locking Springs Sockets Housings Featured Hardware Connector/Hardware Selection Guide Strain Relief Clamps Locking Springs Pin Hoods Guide Hardware Pin Hoods Pins Guide Hardware Strain Relief Clamps Number of Positions Component Description 6 14 20 26 Plug Block 202758-1 201355-1 201356-1 201359-1 Phenolic Receptacle Block 202757-1 201298-1 200346-2 200512-2 Standard 202758-3 — 201356-3 201359-3 Plug Block Diallyl Phthalate HOUSINGS Receptacle Block 202757-3 201298-3 200346-4 200512-3 Pages 44 to 51 — — — — Plug Block Polyester Receptacle Block — — — — — 201843-3 — 201845-2 Long STRAIN Nickel Plated Steel Short 203432-1 200686-4 — 201229-5 RELIEF CLAMPS — — — — Long Stainless Steel Page 88 Short — — 201237-2 — 200389-2 200389-2 200389-2 200389-2 Center Male GUIDE Center Female 200390-9 200390-9 200390-9 200390-9 Stainless Steel HARDWARE Corner Male — — — — Page 81 Corner Female — — — — Male—Nickel Plated Spring Steel 201921-1 201921-1 201921-1 201923-1 LOCKING SPRINGS1 201918-1 Page 80 Female—Stainless Steel 201922-1 201922-1 201922-1 (Single Spring) Internal Open End Nickel Plated Steel 204258-6 201363-4 — 201785-4 Internal Closed End Nickel Plated Steel — — — — PIN HOODS Pages 82 and 83 External Closed EndAl Iridite — — — — External Closed EndNickel Plated Steel — — — — } } } } } } 34 1-201357-1 200838-2 201357-3 200838-3 2013800-1 200802-1 201846-5 — — 201224-7 200389-2 200390-9 1-200833-1 1-200835-1 201925-1 201926-1 201786-4 — — — 1Each part number contains two locking springs. Order one male and one female for each mated pair of connectors. 10 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Cable (Continued) 1. Confirm that Application A (at left) most closely meets your requirements. (Other applications are shown on pages 12 through 25.) 2. Find the appropriate column for the number of positions required. 3. Select part numbers required for the application listed in the column below the number of positions. 3. If a part number is not listed for a particular item, it is not available. This cable-to-cable application utilizes locking springs, strain relief clamps, a pin hood for pin protection and guide hardware. The 34 and 50 position connectors can be used with either center or corner guide hardware. If center guide hardware is used, an additional four 4-40 screws, nuts and lockwashers are required to secure the locking springs. Corner guides require four guide pins and four guide sockets for each mated pair of connectors. Connector/Hardware Selection Guide 3. If more than one part number is listed for a particular hardware item, choose the one which best fits your application. Special application housings may be substituted for these standard housings. See Special Application Section. 4. Dimensional information is available on the indicated pages under description column. 5. Select Contacts: Type II (page 30), Type III+ (pages 31 through 35) or Subminiature Coaxial (pages 40, 41). 41 202135-2 201302-1 202135-4 201302-3 — — — — 201766-1 — 200389-2 200390-9 — — 201921-1 50 201358-1 200277-2 201358-3 200277-4 — — — 201182-4 201847-1 — 200389-2 200390-9 1-200833-1 1-200835-1 201925-1 Number of Positions 75 104 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 201922-1 201926-1 — — — — — — — — — — — — — Component Description 104 CF — — — — 1-201692-6 — — — — — — — — — — 160 CF — — — — — — — — — — — — — — — — — — Center Male Center Female Stainless Steel Corner Male Corner Female Male—Nickel Plated Spring Steel Female—Stainless Steel — — — — — — — — — — — — Internal Open End Nickel Plated Steel Internal Closed End Nickel Plated Steel PIN HOODS Pages 82 and 83 External Closed End Al Iridite External Closed End Nickel Plated Steel } } } Plug Block Phenolic Receptacle Block Plug Block Diallyl Phthalate Receptacle Block Plug Block Polyester Receptacle Block } } Long Nickel Plated Steel Short Long Stainless Steel Short } Standard HOUSINGS Pages 44 to 51 STRAIN RELIEF CLAMPS Page 88 GUIDE HARDWARE Page 81 LOCKING SPRINGS1 Page 80 11 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Cable (Continued) Application B Sockets Featured Hardware Guide Hardware Strain Relief Clamps n Pin Hoods n Jackscrews n Guide Hardware Connector/Hardware Selection Guide n Pin Hoods Pins Jackscrews Housings Strain Relief Clamps Component Description Standard HOUSINGS Pages 44 to 51 STRAIN RELIEF CLAMPS Page 88 14 20 26 34 Plug Block Phenolic Receptacle Block 202758-1 201355-1 201356-1 201359-1 1-201357-1 202757-1 201298-1 200346-2 200512-2 200838-2 Plug Block Diallyl Phthalate Receptacle Block 202758-3 — 201356-3 201359-3 201357-3 202757-3 201298-3 200346-4 200512-3 200838-3 — — — — 213800-1 — — — — 213802-1 — 201843-3 — 201845-2 201846-5 203432-1 200686-4 — 201229-5 — — — — — — — — 201237-2 — 201224-7 } } } Plug Block Polyester Receptacle Block } } Long Nickel Plated Steel Short Long Stainless Steel Short } Fixed Male Stainless Steel Fixed Female Number of Positions 6 } 201092-4 201092-4 201092-4 201092-4 201092-4 201089-4 201089-4 201089-4 201089-4 201089-4 Long-Long Male — — — — — JACKSCREWS1 Pages 78 and 79 Long-Long Female — — — — — — — — — — — — — — — 201827-1 201827-1 201827-1 201827-1 201827-1 201828-1 201828-1 201828-1 201828-1 201828-1 — — — — — — — — — — — — — — 1-200833-1 1-200835-1 Long Male Long Female Short-Short Male Tip: Stainless Steel Body: Die Cast Zinc Short-Short Female } Center Male Center Female Stainless Steel Corner Male Corner Female — — — — Internal Open End Nickel Plated Steel 204258-6 201363-4 — 201785-4 201786-4 Internal Closed End Nickel Plated Steel — — — — 202434-4 External Closed End Al Iridite — — — 201349-2 201350-2 External Closed End Nickel Plated Steel — — — — — GUIDE HARDWARE Page 81 PIN HOODS Pages 82 and 83 1Listed Jackscrews have 6-32 single lead threads. For corresponding Jackscrews with 6-32 double lead threads, refer to pages 78 and 79. 12 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Cable (Continued) 1. Confirm that Application B (at left) most closely meets your requirements. (Other applications are shown on pages 10-11 and 14 through 25.) 2. Find the appropriate column for the number of positions required. 3. Select part numbers required for the application listed in the column below the number of positions. If a part number is not listed for a particular item, it is not available. If more than one part number is listed for a particular hardware item, choose the one which best fits your application. This cable-to-cable application utilizes jackscrews, strain relief clamps and guide hardware. A pin hood is provided for pin protection. Sizes 6, 14, 20, 26, and 41 do not use guide hardware with this application. Connector/Hardware Selection Guide Special application housings may be substituted for these standard housings. See Special Application Section. 4. Dimensional information is available on the indicated pages under description column. 5. Select Contacts: Type II (page 30), Type III+ (pages 31 through 35) or Subminiature Coaxial (pages 40, 41). Number of Positions 41 202135-2 201302-1 50 75 104 104 CF 201358-1 201310-1 201345-1 — — 200277-2 201311-1 201037-1 — — Component Description 160 CF 202135-4 201358-3 201310-3 201345-2 — — 201302-3 200277-4 201311-3 — — — — — — — 1-201692-6 — — — — — — — — — — 201849-1 — — — 201182-4 200730-4 — — — 201766-1 201847-1 201848-5 — — — — — — — — — Plug Block Receptacle Block } } } Phenolic Plug Block Diallyl Phthalate Receptacle Block Plug Block Receptacle Block Polyester } } Long Nickel Plated Steel Short Long Stainless Steel Short } Standard HOUSINGS Pages 44 to 51 201092-4 201092-4 201092-4 201092-4 — — 201089-4 201089-4 201089-4 201089-4 — — — — — — — — — — — — — — Long-Long Male Long-Long Female — — — — — — Long Male STRAIN RELIEF CLAMPS Page 88 Fixed Male Stainless Steel Fixed Female } — — — — — — Long Female 201827-1 201827-1 201827-1 201827-1 — — Short-Short Male 201828-1 201828-1 201828-1 201828-1 — — Short-Short Female — — — — — — — — — — — — } Tip: Stainless Steel Body: Die Cast Zinc — 1-200833-1 1-201046-2 1-201046-2 — — Center Male Center Female Stainless Steel Corner Male — 1-200835-1 201047-2 201047-2 — — Corner Female — — — — — — Internal Open End Nickel Plated Steel — 202394-2 201369-4 201364-4 — — Internal Closed End Nickel Plated Steel — — — — — — External Closed End Al Iridite — 201390-5 201368-4 201346-4 — — External Closed End Nickel Plated Steel JACKSCREWS1 Pages 78 and 79 GUIDE HARDWARE Page 81 PIN HOODS Pages 82 and 83 13 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Cable (Continued) Application C Locking Springs Sockets Housings Featured Hardware Shields (One-piece) Pin Hoods n Locking Springs n Guide Hardware n Connector/Hardware Selection Guide n Pin Hoods Pins Guide Hardware Shields Component Description Plug Block Phenolic Receptacle Block Standard Plug Block HOUSINGS Diallyl Phthalate Receptacle Block Pages 44 to 51 Plug Block Polyester Receptacle Block Al Anodized 180° Two- Piece Long Zinc Plated Steel Al Anodized 180° Two- Zinc Plated Steel Piece Short Zinc Plated Cast Al 90° Two-Piece Long SHIELDS Pages 84 to 87 90° Two-Piece Short 45° Two-Piece Short Nickel 45° Two-Piece Deep Plated 180° One-Piece Long Steel 180° One-Piece Short 90° One-Piece Short Center Male GUIDE Center Female Stainless Steel HARDWARE Corner Male Page 81 Corner Female LOCKING SPRINGS1 Male—Nickel Plated Spring Steel Page 80 Female—Stainless Steel Internal Open End Nickel Plated Steel Internal Closed End Nickel Plated Steel PIN HOODS Pages 82 and 83 External Closed EndAl Iridite External Closed EndNickel Plated Steel 1Each part number contains two locking springs. Order one male and } } } } } } } 6 14 — 201355-1 — 201298-1 — — — 201298-3 — — — — — — — — — — — — — — — — — — — — — — — 201378-2 — 201360-2 — — 200389-2 — 200390-2 — — — — — 201921-1 — 201922-1 — 201363-4 — — — — — — Number of Positions 20 26 201356-1 201359-1 200346-2 200512-2 201356-3 201359-3 200346-4 200512-3 — — — — — — — — — — — — — — — — — — — — — — — — 201227-2 201169-2 201460-2 201468-2 200389-2 200389-2 200390-2 200390-2 — — — — 201921-1 201923-1 201922-1 — — 201785-4 — — — — — — 34 1-201357-1 200838-2 201357-3 200838-3 213800-1 213802-1 — — — — — — — — — 201384-2 201165-2 201469-2 200389-2 200390-2 1-200833-1 1-200835-1 201925-1 201926-1 201786-4 — — — one female for each mated pair of connectors. 14 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Cable (Continued) 1. Confirm that Application C (at left) most closely meets your requirements. (Other applications are shown on pages 10-13 and 16 through 25.) Special application housings may be substituted for these standard housings. See Special Application Section. 2. Find the appropriate column for the number of positions required. 3. Select part numbers required for the application listed in the column below the number of positions. If a part number is not listed for a particular item, it is not available. This cable-to-cable application utilizes locking springs, one-piece shields, a pin hood for pin protection and guide hardware. The shields are available with both 180° and 90° cable exits. The 180° shields are available in a long version which provides pin protection in lieu of a pin hood. A short shield and a pin hood or a long shield can be used on one side only of a mated pair of connectors. The mating connector must use a short shield. 4. Dimensional information is available on the indicated pages under description column. The 34 and 50 position connectors can be used with either center or corner guide hardware. If center guides are used, an additional four 4-40 screws are required to secure the locking springs. If corner guides are used, an additional two 4-40 screws will be required to attach the shield. Corner guides require four guide pins and four guide sockets for each mated pair of connectors. 5. Select Contacts: Type II (page 30), Type III+ (pages 31 through 35) or Subminiature Coaxial (pages 40, 41). 41 202135-2 201302-1 202135-4 201302-3 — — — — — — — — — — — — — 201486-2 200389-2 200390-2 — — 201921-1 201922-1 — — — — 50 201358-1 200277-2 201358-3 200277-4 — — — — — — — — — — — — — 201470-2 200389-2 200390-2 1-200833-1 1-200835-1 201925-1 201926-1 — — — — Number of Positions 75 104 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 104 CF — — — — 1-201692-6 — — — — — — — — — — — — — — — — — — — — — — — Connector/Hardware Selection Guide If more than one part number is listed for a particular hardware item, choose the one which best fits your application. Component Description 160 CF — Plug Block Phenolic Receptacle Block — Standard — Plug Block Diallyl Phthalate HOUSINGS Receptacle Block — Pages 44 to 51 — Plug Block Polyester Receptacle Block — — Al Anodized 180° TwoPiece Long Zinc Plated Steel — — Al Anodized 180° Two- — Zinc Plated Steel Piece Short — Zinc Plated Cast Al — 90° Two-Piece Long SHIELDS Pages 84 to 87 — 90° Two-Piece Short — 45° Two-Piece Short Nickel — 45° Two-Piece Deep Plated Steel — 180° One-Piece Long — 180° One-Piece Short — 90° One-Piece Short — Center Male GUIDE — Center Female HARDWARE Stainless Steel — Corner Male Page 81 — Corner Female — Male—Nickel Plated Spring Steel LOCKING SPRINGS1 Page 80 — Female—Stainless Steel } } } } } } } — — — — Internal Open End Nickel Plated Steel Internal Closed End Nickel Plated Steel PIN HOODS Pages 82 and 83 External Closed End Al Iridite External Closed End Nickel Plated Steel 15 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Cable (Continued) Application D Sockets Guide Hardware Featured Hardware Shields (Two-piece) Pin Hoods n Jackscrews n Strain Relief Clamps n Guide Hardware Pins n Connector/Hardware Selection Guide n Pin Hoods Strain Relief Clamps Jackscrews Housings Shields Component Description Standard HOUSINGS Pages 44 to 51 Number of Positions 6 14 20 26 34 Plug Block Phenolic Receptacle Block — — 201356-1 201359-1 1-201357-1 — — 200346-2 200512-2 200838-2 Plug Block Diallyl Phthalate Receptacle Block — — 201356-3 201359-3 201357-3 — — 200346-4 200512-3 200838-3 Plug Block Polyester Receptacle Block — — — — 213800-1 — — — — 213802-1 — — — 201576-1 201571-1 — 201576-2 201571-2 } } } 180° Two- Piece Long } Al Anodized Nickel Plated Steel — — 180° Two Piece Short } Al Anodized — — — — 200517-1 Nickel Plated Steel — — 204087-1 200514-2 200517-9 Nickel Plated Cast Al — — — — — — — — — — — — — — — 45° Two-Piece Short Nickel 45° Two-Piece Deep Plated 180° One-Piece Long Steel — — — — — — — — — — — — — — — — — — — — — — — — — Long Nickel Plated Steel Short — — — 201845-2 201846-5 — — — 201229-5 — Long Stainless Steel Short — — — — — — — 201237-2 — 201224-7 Fixed Male Stainless Steel Fixed Female — — 201092-4 201092-4 201092-4 — — 201089-4 201089-4 201089-4 — 90° Two-Piece Long SHIELDS Pages 84 to 87 90° Two-Piece Short 180° One-Piece Short 90° One-Piece Short STRAIN RELIEF CLAMPS Page 88 } Long-Long Male — — — — JACKSCREWS1 Pages 78 and 79 Long-Long Female — — — — — — — 201413-4 201413-4 201413-4 — — 201414-4 201414-4 201414-4 — — — — — Long Male Tip: Stainless Steel Body: Die Cast Zinc Long Female Short-Short Male Short-Short Female — — — — — — — — — — GUIDE HARDWARE Page 81 Center Male Center Female Stainless Steel Corner Male Corner Female — — — — — — — — — 1-200833-1 — — — — 1-200835-1 Internal Open End Nickel Plated Steel — — — — 201786-4 Internal Closed End Nickel Plated Steel — — — — 202434-4 External Closed End Al Iridite — — — — 201350-2 External Closed End Nickel Plated Steel — — — — — PIN HOODS Pages 82 and 83 16 } } } } } 1Listed Jackscrews have 6-32 single lead threads. For corresponding Jackscrews with 6-32 double lead threads, refer to pages 78 and 79.Erat veliquate magnibh enit, conullam vel ea feuguercip exerili quatio er sequisci essismod magna feuis aliquatue feugait velestrud tinci tat. Duismodigna ad magna consequat ex eu feugait wis Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Cable (Continued) 1. Confirm that Application D (at left) most closely meets your requirements. (Other applications are shown on pages 10-15 and 18 through 25.) 2. Find the appropriate column for the number of positions required. 3. Select part numbers required for the application listed in the column below the number of positions. If a part number is not listed for a particular item, it is not available. If more than one part number is listed for a particular hardware item, choose the one which best fits your application. 4. Dimensional information is available on the indicated pages under description column. This cable-to-cable application utilizes jackscrews, a twopiece short shield, a strain relief clamp, a pin hood for pin protection and guide hardware. Do not use a pin hood in combination with the shield for sizes 20, 26 and 41. A long shield may be used in lieu of pin hood for pin protection for all sizes except the 20 position. Shields are available with 180° cable exit and for the 50 through 104 position connectors, a 90° cable exit. Connector/Hardware Selection Guide Special application housings may be substituted for these standard housings. See Special Application Section. Select the appropriate jackscrew length for the type of shield chosen as indicated by symbol (). 5. Select Contacts: Type II (page 30), Type III+ (pages 31 through 35) or Subminiature Coaxial (pages 40, 41). Number of Positions Component Description 41 50 75 104 104 CF 160 CF 202135-2 201358-1 201310-1 201345-1 — — 201302-1 200277-2 201311-1 201037-1 — — 202135-4 201358-3 201310-3 201345-2 — — 201302-3 200277-4 201311-3 — — — — — — — 1-201692-6 — — — — — — — — — — — — — — 180° Two- Piece Long } — — — — — — 180° Two— Piece Short — } Plug Block Receptacle Block } } } Phenolic Plug Block Diallyl Phthalate Receptacle Block Plug Block Receptacle Block Polyester — 201443-1 202383-2 201443-2 — 200532-1 202383-1 200532-2 — — 203975-2 202711-3 — — — 90° Two-Piece Long — 203975-1 202711-1 — — — 90° Two-Piece Short — — — — — — 45° Two-Piece Short — — — — — — 45° Two-Piece Deep — 202713-2 — 202713-1 — 201131-1 Al Anodized Nickel Plated Steel Al Anodized Nickel Plated Steel Nickel Plated Cast Al — — — — — — 180° One-Piece Long — — — — — — 180° One-Piece Short — — — — — — 90° One-Piece Short — — — 201849-3 — — — 201182-4 200730-4 — — — 201766-1 201847-1 201848-5 — — — — — — — — — Standard HOUSINGS Pages 44 to 51 } SHIELDS Pages 84 to 87 Nickel Plated Steel } } Long Nickel Plated Steel Short STRAIN RELIEF CLAMPS Page 88 Long Stainless Steel Short } 201092-4 201092-4 201092-4 201092-4 — — 201089-4 201089-4 201089-4 201089-4 — — — 207234-1 207234-1 207234-1 — — — 207235-1 207235-1 207235-1 — — Long-Long Male Long-Long Female 201413-4 201413-4 201413-4 201413-4 — — Long Male 201414-4 201414-4 201414-4 Fixed Male Stainless Steel Fixed Female } Tip: Stainless Steel Body: Die Cast Zinc 201414-4 — — Long Female — — — — — — Short-Short Male — — — — — — Short-Short Female — — — — — — Center Male — — — — — — — 1-200833-1 1-201046-2 1-201046-2 — — Center Female Stainless Steel Corner Male — 1-200835-1 201047-2 201047-2 — — Corner Female — — — — — — Internal Open End Nickel Plated Steel — 202394-2 201369-4 201364-4 — — Internal Closed End Nickel Plated Steel — — — — — — External Closed End Al Iridite — 201390-5 201368-4 201346-4 — — External Closed End Nickel Plated Steel } JACKSCREWS1 Pages 78 and 79 GUIDE HARDWARE Page 81 PIN HOODS Pages 82 and 83 17 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Panel Application E Locking Springs Sockets Featured Hardware Guide Hardware Strain Relief Clamps n Locking Springs n Pin Hoods n Guide Hardware Connector/Hardware Selection Guide n Pin Hoods Pins Housings Panel Strain Relief Clamps Component Description Standard HOUSINGS Pages 44 to 51 STRAIN RELIEF CLAMPS Page 88 GUIDE HARDWARE Page 81 LOCKING SPRINGS1 Page 80 PIN HOODS Pages 82 and 83 Number of Positions 6 14 20 26 34 Plug Block Phenolic Receptacle Block 202758-1 201355-1 201356-1 201359-1 1-201357-1 202757-1 201298-1 200346-2 200512-2 200838-2 Plug Block Diallyl Phthalate Receptacle Block 202758-3 — 201356-3 201359-3 201357-3 202757-3 201298-3 200346-4 200512-3 200838-3 — — — — 213800-1 — — — — 213802-1 — 201843-3 — 201845-2 201846-5 203432-1 200686-4 — 201229-5 — — — — — — — — 201237-2 — 201224-7 } } } Plug Block Polyester Receptacle Block } } Long Nickel Plated Steel Short Long Stainless Steel Short } Center Male Center Female Stainless Steel Corner Male Corner Female 200389-2 200389-2 200389-2 200389-2 200389-2 200390-9 200390-9 200390-9 200390-9 200390-9 — — — — 1-200833-1 — — — — 1-200835-1 Male—Nickel Plated Spring Steel 201921-1 201921-1 201921-1 201923-1 201925-1 Female—Stainless Steel 201922-1 201922-1 201922-1 — 201926-1 Internal Open End Nickel Plated Steel 204258-6 201363-4 — 201785-4 201786-4 Internal Closed End Nickel Plated Steel — — — — — External Closed End Al Iridite — — — — — External Closed End Nickel Plated Steel — — — — — 1Each part number contains two locking springs. Order one male and one female for each mated pair of connectors. 18 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Panel (Continued) 1. Confirm that Application E (at left) most closely meets your requirements. (Other applications are shown on pages 10-17 and 20 through 25.) Special application housings and posted housings may be substituted for these standard housings. See Special Application and Posted Connectors Sections. 2. Find the appropriate column for the number of positions required. 3. Select part numbers required for the application listed in the column below the number of positions. If a part number is not listed for a particular item, it is not available. If more than one part number is listed for a particular hardware item, choose the one which best fits your application. 4. Dimensional information is available on the indicated pages under description column. The 34 and 50 position connectors can be used with either center or corner guide hardware. If center guide hardware is used, an additional four 4-40 screws, nuts and lockwashers are required to secure the locking springs. Corner guides require four guide pins and four guide sockets for each mated pair of connectors. Connector/Hardware Selection Guide This cable-to-panel application utilizes locking springs, strain relief clamps, a pin hood for pin protection and guide hardware. 5. Select Contacts: Type II (page 30), Type III+ (pages 31 through 35) or Subminiature Coaxial (pages 40, 41). Number of Positions 41 202135-2 201302-1 50 75 104 104 CF 160 CF 201358-1 — — — — 200277-2 — — — — Component Description } } } Plug Block Receptacle Block Phenolic 202135-4 201358-3 — — — — 201302-3 200277-4 — — — — Plug Block Diallyl Phthalate Receptacle Block — — — — 1-201692-6 — — — — — — — — — — — — — — 201182-4 — — — — 201766-1 201847-1 — — — — — — — — — — Long Stainless Steel Short Plug Block Receptacle Block Standard HOUSINGS Pages 44 to 51 Polyester } } Long Nickel Plated Steel Short STRAIN RELIEF CLAMPS Page 88 } 200389-2 200389-2 — — — — Center Male 200390-9 200390-9 — — — — — 1-200833-1 — — — — Center Female Stainless Steel Corner Male — 1-200835-1 — — — — Corner Female GUIDE HARDWARE Page 81 LOCKING SPRINGS1 Page 80 201921-1 201925-1 — — — — Male—Nickel Plated Spring Steel 201922-1 201926-1 — — — — Female—Stainless Steel — — — — — — Internal Open End Nickel Plated Steel — — — — — — Internal Closed End Nickel Plated Steel — — — — — — External Closed End Al Iridite — — — — — — External Closed End Nickel Plated Steel PIN HOODS Pages 82 and 83 19 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Panel (Continued) Application F Featured Hardware Strain Relief Clamps Pin Hoods n Jackscrews n Guide Hardware n Guide Hardware Connector/Hardware Selection Guide n Pin Hoods Pins Sockets Jackscrews Housings Panel Strain Relief Clamps Number of Positions Component Description 6 14 20 26 34 202758-1 201355-1 201356-1 201359-1 1-201357-1 Plug Block Phenolic Receptacle Block 202757-1 201298-1 200346-2 200512-2 200838-2 Standard 202758-3 — 201356-3 201359-3 201357-3 Plug Block Diallyl Phthalate HOUSINGS Receptacle Block 202757-3 201298-3 200346-4 200512-3 200838-3 Pages 44 to 51 — — — — 213800-1 Plug Block Polyester Receptacle Block — — — — 213802-1 — 201843-1 — 201845-1 201846-1 Long STRAIN Nickel Plated Steel Short 203432-1 200686-1 — 201229-1 — RELIEF CLAMPS — — — — — Long Stainless Steel Page 88 Short — — 201237-1 — 201224-1 201092-4 201092-4 201092-4 201092-4 201092-4 Fixed Male Stainless Steel Fixed Female 201089-4 201089-4 201089-4 201089-4 201089-4 Long-Long Male — — — — — JACKSCREWS1 Long-Long Female — — — — — Tip: Pages 78 and 79 Long Male — — — — — Stainless Steel Long Female — — — — — Body: Short-Short Male 201827-1 201827-1 201827-1 201827-1 201827-1 Die Cast Zinc Short-Short Female 201828-1 201828-1 201828-1 201828-1 201828-1 — — — — — Center Male GUIDE Center Female — — — — — Stainless Steel HARDWARE Corner Male — — — — 1-200833-1 Page 81 Corner Female — — — — 1-200835-1 Internal Open End Nickel Plated Steel 204258-6 201363-4 — 201785-4 201786-4 Internal Closed End Nickel Plated Steel — — — — 202434-4 PIN HOODS Pages 82 and 83 External Closed EndAl Iridite — — — 201349-2 201350-2 External Closed EndNickel Plated Steel — — — — — 1Listed Jackscrews have 6-32 single lead threads. For corresponding Jackscrews with 6-32 double lead threads, refer to pages 78 and 79. } } } } } } } 20 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Cable-to-Panel (Continued) 1. Confirm that Application F (at left) most closely meets your requirements. (Other applications are shown on pages 10-19 and 22 through 25.) Special application housings and posted housings may be substituted for these standard housings. See Special Application and Posted Connectors Sections. 2. Find the appropriate column for the number of positions required. 3. Select part numbers required for the application listed in the column below the number of positions. If a part number is not listed for a particular item, it is not available. If more than one part number is listed for a particular hardware item, choose the one which best fits your application. Connector/Hardware Selection Guide This cable-to-panel application utilizes jackscrews, strain relief clamps and guide hardware. A pin hood is provided for pin protection. Sizes 6, 14, 20, 26, and 41 do not use guide hardware for this application. 4. Dimensional information is available on the indicated pages under description column. 5. Select Contacts: Type II (page 30), Type III+ (pages 31 through 35) or Subminiature Coaxial (pages 40, 41). 41 202135-2 201302-1 202135-4 201302-3 — — — — 201766-1 — 201092-4 201089-4 — — — — 201827-1 201828-1 — — — — — — — — 50 201358-1 200277-2 201358-3 200277-4 — — — 201182-1 201847-1 — 201092-4 201089-4 — — — — 201827-1 201828-1 — — 1-200833-1 1-200835-1 — 202394-2 — 201390-5 Number 75 201310-1 201311-1 201310-3 201311-3 — — — 200730-1 201848-1 — 201092-4 201089-4 — — — — 201827-1 201828-1 — — 1-201046-2 201047-2 — 201369-4 — 201368-4 of Positions 104 201345-1 201037-1 201345-2 — — — 201849-1 — — — 201092-4 201089-4 — — — — 201827-1 201828-1 — — 1-201046-2 201047-2 — 201364-4 — 201346-4 104 CF — — — — 1-201692-6 — — — — — — — — — — — — — — — — — — — — — 160 CF — — — — — — — — — — — — — — — — — — — — — — — — — — Component Description } } } Plug Block Phenolic Receptacle Block Plug Block Diallyl Phthalate Receptacle Block Plug Block Polyester Receptacle Block } } Long Nickel Plated Steel Short Long Stainless Steel Short } STANDARD HOUSINGS Pages 44 to 51 STRAIN RELIEF CLAMPS Page 88 Fixed Male Stainless Steel Fixed Female Long-Long Male Long-Long Female JACKSCREWS1 Long Male Tip: Pages 78 and 79 Stainless Steel Long Female Body: Short-Short Male Die Cast Zinc Short-Short Female Center Male GUIDE Center Female HARDWARE Stainless Steel Corner Male Page 81 Corner Female Internal Open End Nickel Plated Steel Internal Closed End Nickel Plated SteelPIN HOODS Pages 82 and 83 External Closed End Al Iridite External Closed End Nickel Plated Steel } } 21 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Panel (Continued) Application G Locking Springs Sockets Featured Hardware Guide Hardware Shields (One-piece) n Pin Hoods n Locking Springs n Guide Hardware Connector/Hardware Selection Guide n Pin Hoods Pins Housings Panel Shields Component Description Plug Block Phenolic Receptacle Block STANDARD Plug Block Diallyl Phthalate HOUSINGS Receptacle Block Pages 44 to 51 Plug Block Polyester Receptacle Block Al Anodized 180° Two- Piece Long Nickel Plated Steel Al Anodized 180° Two- Nickel Plated Steel Piece Short Nickel Plated Cast Al 90° Two-Piece Long SHIELDS Pages 84 to 87 90° Two-Piece Short 45° Two-Piece Short Nickel 45° Two-Piece Deep Plated 180° One-Piece Long Steel 180° One-Piece Short 90° One-Piece Short Center Male GUIDE Center Female Stainless Steel HARDWARE Corner Male Page 81 Corner Female LOCKING SPRINGS1 Male—Nickel Plated Spring Steel Page 80 Female—Stainless Steel Internal Open End Nickel Plated Steel Internal Closed End Nickel Plated Steel PIN HOODS Pages 82 and 83 External Closed EndAl Iridite External Closed EndNickel Plated Steel 1Each part number contains two locking springs. Order one male and } } } } } } } 6 — — — — — — — — — — — — — — — — — — — — — — — — — — — — 14 201355-1 201298-1 — 201298-3 — — — — — — — — — — — 201378-2 201360-2 — 200389-2 200390-9 — — 201921-1 201922-1 201363-4 — — — Number of Positions 20 26 201356-1 201359-1 200346-2 200512-2 201356-3 201359-3 200346-4 200512-3 — — — — — — — — — — — — — — — — — — — — — — — — 201227-2 201169-2 — — 200389-2 200389-2 200390-9 200390-9 — — — — 201921-1 201923-1 201922-1 — — 201785-4 — — — — — — 34 1-201357-1 200838-2 201357-3 200838-3 213800-1 213802-1 — — — — — — — — — 201384-2 201165-2 201469-2 200389-2 200390-9 1-200833-1 1-200835-1 201925-1 201926-1 201786-4 — — — one female for each mated pair of connectors. 22 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Panel (Continued) 1. Confirm that Application G (at left) most closely meets your requirements. (Other applications are shown on pages 10-21 and 24, 25.) Special application housings and posted housings may be substituted for these standard housings. See Special Application and Posted Connectors Sections. 2. Find the appropriate column for the number of positions required. 3. Select part numbers required for the application listed in the column below the number of positions. If a part number is not listed for a particular item, it is not available. If more than one part number is listed for a particular hardware item, choose the one which best fits your application. 4. Dimensional information is available on the indicated pages under description column. 5. Select Contacts: Type II (page 30), Type III+ (pages 31 through 35) or Subminiature Coaxial (pages 40, 41). 41 202135-2 201302-1 202135-4 201302-3 — — — — — — — — — — — — — — 200389-2 200390-9 — — 201921-1 201922-1 — — — — 50 201358-1 200277-2 201358-3 200277-4 — — — — — — — — — — — — — — 200389-2 200390-9 1-200833-1 1-200835-1 201925-1 201926-1 — — — — Number of Positions 75 104 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 104 CF — — — — 1-201692-6 — — — — — — — — — — — — — — — — — — — — — — — Do not select a long shield and a pin hood. Connector/Hardware Selection Guide This cable-to-panel application utilizes locking springs, one-piece shields, a pin hood for pin protection and guide hardware. The shields are available with both 180° and 90° cable exits. The 180° shields are available in a long version which provides pin protection in lieu of a pin hood. The 34 and 50 position connectors can be used with either center or corner guide hardware. If center guides are used, an additional four 4-40 screws are required to secure the locking springs. If corner guides are used, an additional two 4-40 screws will be required to attach the shield. Corner guides require four guide pins and four guide sockets for each mated pair. Component Description 160 CF — Plug Block Phenolic Receptacle Block — Standard — Plug Block Diallyl Phthalate HOUSINGS Receptacle Block — Pages 44 to 51 — Plug Block Polyester Receptacle Block — — Al Anodized 180° TwoPiece Long Nickel Plated Steel — — Al Anodized 180° Two- — Nickel Plated Steel Piece Short — Nickel Plated Cast Al — 90° Two-Piece Long SHIELDS Pages 84 to 87 — 90° Two-Piece Short — 45° Two-Piece Short Nickel — 45° Two-Piece Deep Plated Steel — 180° One-Piece Long — 180° One-Piece Short — 90° One-Piece Short — Center Male GUIDE — Center Female HARDWARE Stainless Steel — Corner Male Page 81 — Corner Female — Male—Nickel Plated Spring Steel LOCKING SPRINGS1 Page 80 — Female—Stainless Steel } } } } } } } — — — — Internal Open End Nickel Plated Steel Internal Closed End Nickel Plated Steel PIN HOODS Pages 82 and 83 External Closed End Al Iridite External Closed End Nickel Plated Steel 23 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Cable-to-Panel (Continued) Application H Sockets Featured Hardware Shields (Two-piece) Pin Hoods n Guide Hardware n Jackscrews Guide Hardware n Connector/Hardware Selection Guide n Pins Pin Hoods Jackscrews Housings Panel Shields Component Description 6 — Plug Block Phenolic Receptacle Block — Standard — Plug Block Diallyl Phthalate HOUSINGS Receptacle Block — Pages 44 to 51 — Plug Block Polyester Receptacle Block — Al Anodized — 180° Two- Piece Long Nickel Plated Steel — Al Anodized — 180° Two- Nickel Plated Steel — Piece Short Nickel Plated Cast Al — 90° Two-Piece Long — SHIELDS Pages 84 to 87 90° Two-Piece Short — 45° Two-Piece Short Nickel — 45° Two-Piece Deep Plated — 180° One-Piece Long Steel — 180° One-Piece Short — 90° One-Piece Short — — Fixed Male Stainless Steel Fixed Female — Long-Long Male — JACKSCREWS1 Long-Long Female — Tip: Pages 78 and 79 Long Male — Stainless Steel Long Female — Body: Short-Short Male — Die Cast Zinc Short-Short Female — — Center Male GUIDE Center Female — Stainless Steel HARDWARE Corner Male — Page 81 Corner Female — Internal Open End Nickel Plated Steel — Internal Closed End Nickel Plated Steel — PIN HOODS Pages 82 and 83 External Closed EndAl Iridite — External Closed EndNickel Plated Steel — 1Listed Jackscrews have 6-32 single lead threads. For corresponding Jackscrews with } } } } } } } } } } } 14 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — Number of Positions 20 26 201356-1 201359-1 200346-2 200512-2 201356-3 201359-3 200346-4 200512-3 — — — — — 201576-1 — 201576-2 — — 204087-1 200514-2 — — — — — — — — — — — — — — — — 201092-4 201092-4 201089-4 201089-4 — — — — 201413-4 201413-4 201414-4 201414-4 — — — — — — — — — — — — — — — — — — — — 34 1-201357-1 200838-2 201357-3 200838-3 213800-1 213802-1 201571-1 201571-2 200517-1 200517-9 — — — — — — — — 201092-4 201089-4 — — 201413-4 201414-4 — — — — 1-200833-1 1-200835-1 201786-4 202434-4 201350-2 — 6-32 double lead threads, refer to pages 78 and 79. 24 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Cable-to-Panel (Continued) 1. Confirm that Application H (at left) most closely meets your requirements. (Other applications are shown on pages 10 through 23.) Special application housings and posted housings may be substituted for these standard housings. See Special Application and Posted Connectors Sections. 2. Find the appropriate column for the number of positions required. 3. Select part numbers required for the application listed in the column below the number of positions. If a part number is not listed for a particular item, it is not available. If more than one part number is listed for a particular hardware item, choose the one which best fits your application. 4. Dimensional information is available on the indicated pages under description column. 5. Select Contacts: Type II (page 30), Type III+ (pages 31 through 35) or Subminiature Coaxial (pages 40, 41). 41 202135-2 201302-1 202135-4 201302-3 — — — 202383-2 — 202383-1 — — — — — — — — 201092-4 201089-4 — — 201413-4 201414-4 — — — — — — — — — — 50 201358-1 200277-2 201358-3 200277-4 — — 201443-1 201443-2 200532-1 200532-2 — 203975-2 203975-1 — — — — — 201092-4 201089-4 207234-1 207235-1 201413-4 201414-4 — — — — 1-200833-1 1-200835-1 — 202394-2 — 201390-5 Number 75 201310-1 201311-1 201310-3 201311-3 — — — 202713-2 — 202713-1 — 202711-3 202711-1 — — — — — 201092-4 201089-4 207234-1 207235-1 201413-4 201414-4 — — — — 1-201046-2 201047-2 — 201369-4 — 201368-4 of Positions 104 104 CF 201345-1 201692-4 201037-1 201532-4 201345-2 201692-3 — 201532-2 — 1-201692-6 — — — — — — — — — — 201131-1 — — — — 202395-1 — 202110-1 — 202169-1 — — — — — — 201092-4 — 201089-4 — 207234-1 — 207235-1 — 201413-4 — 201414-4 — — — — — — — — — 1-201046-2 202173-8 201047-2 202174-5 — — 201364-4 — — — 201346-4 202119-2 Do not use a pin hood in combination with the shield for sizes 20, 26 and 41. A long shield may be used in lieu of pin hood for pin protection for all sizes except the 20 position. Shields are available with 180° cable exit and for the 50 thru 104 position connectors, a 90° cable exit. 104 CF has 90° and 45° cable exits. 160 CF has 45° cable exit. Connector/Hardware Selection Guide This cable-to-panel application utilizes jackscrews, a twopiece short shield, a strain relief clamp, a pin hood for pin protection and guide hardware. Select the appropriate jackscrew length for the type of shield chosen as indicated by symbol (). Component Description 160 CF 202799-2 Plug Block Phenolic 202800-2 Receptacle Block Standard 202799-1 Plug Block Diallyl Phthalate HOUSINGS 202800-1 Receptacle Block Pages 44 to 51 — Plug Block Polyester Receptacle Block — — Al Anodized 180° TwoPiece Long Nickel Plated Steel — — Al Anodized 180° Two- — Nickel Plated Steel Piece Short — Nickel Plated Cast Al — 90° Two-Piece Long SHIELDS Pages 84 to 87 — 90° Two-Piece Short 202798-1 45° Two-Piece Short Nickel — 45° Two-Piece Deep Plated Steel — 180° One-Piece Long — 180° One-Piece Short — 90° One-Piece Short — Fixed Male Stainless Steel — Fixed Female — Long-Long Male — Long-Long Female JACKSCREWS1 — Long Male Tip: Pages 78 and 79 Stainless Steel — Long Female Body: — Short-Short Male Die Cast Zinc — Short-Short Female — Center Male GUIDE — Center Female HARDWARE Stainless Steel 1-201046-2 Corner Male Page 81 201047-2 Corner Female — Internal Open End Nickel Plated Steel 203743-4 Internal Closed End Nickel Plated Steel PIN HOODS Pages 82 and 83 — External Closed End Al Iridite 203744-4 External Closed End Nickel Plated Steel } } } } } } } } } 25 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Singal Contacts Type III+, Crimp, Snap-In, Size 16 Contacts (Description of Types) Precision formed pin and socket contacts in Size 16. They are used in M Series, Special M Series, “G” Series, Metrimate, Metrimate Drawer, and CPC Series 1 and 4 connectors. Contacts feature a high normal force which provides a low resistance in significant applications such as dry circuit signal conditions. Mating entry is closed-ended to prevent damage from stubbing due to misalignment. Stainless steel spring provides superior normal force and retention in the housing. AMP proprietary gold plating process is designed so that specified plating thicknesses are controlled on the inside of the socket, which is the critical contact mating area. The contacts are formed from brass. Single contact rating is 13 amperes at 30°C T-Rise. The single contact rating for enhanced high current Type III+ is 24 amperes @ 30°C T-Rise. See page 31 for product details. Type III+, Solder Type, Size 16 As with the crimp snap-in Type III+, these precision formed solder-type contacts are also used in M Series, Special M Series, Metrimate, Metrimate Drawer, and CPC Series 1 and 4 connectors. Contacts feature a high normal force which provides a low resistance in significant applications, such as dry circuit conditions. A preformed wire barrel accepts both stranded and solid wire, while the preformed insulation barrel provides strain relief for various wire insulation thicknesses. Mating entry is closedended to prevent damage from stubbing due to misalignment. A stainless steel spring provides superior normal force and retention in the housing. AMP proprietary gold plating process is designed so that specified plating thicknesses are controlled on the inside of the socket, which is the critical contact area. Single contact current rating is 13 amperes at 30°C Temperature Rise. Single contact rating for enhanced high current Type III+ is 24 amperes at 30°C T-Rise. See pages 34 and 35 for product details. Type III+, Solder Tab, Size 16 A companion contact style to the crimp snap-in and soldertype, the Type III+ Solder Tab is compatible with the same AMP connector families, and features high normal forces to provide a low resistance in significant applications. A pre-crimped solder tab with slot accepts various sizes of solid and stranded wire. Mating entry is closed-ended to prevent stubbing due to misalignment. A stainless steel spring provides superior normal force and retention in the housing. AMP proprietary gold plating process is designed so that specified plating thicknesses are controlled on the inside of the socket, which is the critical contact area. Single contact current rating is 13 amperes at 30°C Temperature Rise. See page 35 for product details. 26 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Signal Contacts (Continued) Type III+, Posted Version, Size 16 Contacts (Description of Types) The last member of the Type III+ family of contacts, the posted version is compatible with M Series, Special M Series, Metrimate, Metrimate Drawer, and CPC Series 1 connectors. Precision formed, they are pre-crimped to various post configurations including those that accept TERMI-POINT Clip or wire-wrap type terminations. Contacts feature high normal force which provides a low resistance in significant applications. Mating entry is closed-ended to prevent damage from stubbing due to misalignment. A stainless steel spring provides superior normal force and retention in the housing. AMP proprietary gold plating process is designed so that specified plating thicknesses are controlled on the inside of the socket, which is the critical contact mating area. Contacts are formed from brass. Single contact current rating is 13 amperes at 30°C Temperature Rise. See page 32 for product details. Type II, Crimp, Snap-In, Size 16 Precision screw-machined pin and socket contacts, they are used in M Series, Special M Series, “G” Series, Metrimate, Metrimate Drawer, and CPC Series 1 and 4 connectors. Contacts feature high normal force which provides a low resistance in significant applications such as dry circuit signal conditions. Mating entry is closed-ended to prevent damage from stubbing due to misalignment. A stainless steel spring provides superior normal force and retention in the housing. The contact bodies are machined from solid brass. Single contact current rating is 13 amperes at 30°C Temperature Rise. See page 30 for product details. 27 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Power Contacts Type I, Crimp, Snap-In, Size 12 Precision screw-machined pin and socket, Size 12 contacts, they are used in Special M Series and “G” Series connectors, and are inserted into the same cavities as Miniature Coaxial contacts. These contacts feature a high normal force which provides a low resistance in significant applications. Mating entry is closed-ended to prevent damage from stubbing due to misalignment. Beryllium copper springs are used to provide contact n ormal force and are assisted by a stainless steel hood which provides anti-overstress assurance. Single contact current rating is 23 amperes at 30°C Temperature Rise. See page 36 for product details. Type XII, Crimp-Type Contacts (Description of Types) Precision formed male and female contacts used in CPC Series 3 and 4, Special M Series and “G” Series connectors, these contacts offer a low cost power option which provides additional applied cost savings when terminated with semiautomatic application equipment. The contact body is made from 100% copper, which provides for excellent conductivity. Spring characteristics are derived from a captive stainless steel spring which assists the dual cantilever spring members of the female contact. Single contact current rating is 35 amperes at 30°C Temperature Rise. See page 38 for product details. High Current Upgrades Precision screw-machined pin and socket contacts have increased current capability. All upgraded contacts use the high amperage Louvertac contact band. The design of this contact allows for increased current in the same form factor. For example, Type II/Type III+ upgraded contacts increase the current from 13 amperes free air to 23 amperes free air at a 30°C Temperature Rise. See pages 37 and 39 for product details. 28 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Coaxial Contacts Subminiature, Crimp, Snap-In, Size 16 Precision screw-machined pin and socket, Size 16 contacts, they are used in M Series, Special M Series, and CPC Series 1 and 4. They provide cost effective solutions in applications where mixtures of signal, power, and coaxial cable terminations are desired. The contact outer shell is made from brass, while the center pin conductor is beryllium copper, and the socket is brass. Both the pin and socket center conductor are gold plated for maximum corrosion resistance and minimum contact resistance. The retention spring is stainless steel, while the ferrule is tin plated copper. Contact design offers application of coaxial cable, shielded conductors, and twisted pair wire with a voltage rating of up to 200 VRMS, and a current rating of 1.0 ampere at 30°C Temperature Rise. Contacts (Description of Types) See pages 40 and 41 for product details. Miniature, Crimp, Snap-In, Size 12 Precision screw-machined, Size 12 pin and socket contacts, they are used in Special M Series and “G” Series connectors. They provide cost effective solutions in applications where a mixture of signal, power, and coaxial cable terminations is desirable. Contact body and center wire conductor are made from brass, and are gold plated for maximum corrosion resistance and minimum contact resistance. The retention spring is beryllium copper, and the ferrule is tin plated copper. Contact design offers application of coaxial cable, shielded conductors, and twisted pair wire with a voltage rating of up to 325 VRMS, and a current rating of 7.5 amperes at 30°C Temperature Rise. See pages 42 and 43 for product details. 29 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Singal Contacts (Continued) Type II, Screw Machine, Crimp 1.087±.010 [27.61±0.25] .472±.0056 [11.99±0.13] Material Contact Body - Brass Retention Spring Stainless steel Signal Contacts Finish Contact Body .000030 [0.00076] gold over .000050 [0.00127] nickel. Gold thickness controlled on socket O.D. Retention Spring Stainless steel Pin .107 [2.72] Max. Dia. Spring Pin Body .062±.001 Dia. [1.57±0.03] Pin .795±.010 [20.19±0.25] Spring Related Product Data Application Tooling Pages 76-79 Socket Socket Body Socket Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Tooling Part No. Wire Size Tape Mounted Loose Piece Ins. Contact Tape Mounted Loose Piece Range Contact No.2 Contact No. Dia. Color Dies for Dies for AWG [mm2] Hand Range1 Code Pin Socket Pin Socket AMP-TAPETRONIC Pneumatic Machine 69875 Tool System Tool .035-.055 201611-4 — 201611-14 201613-15 Red/Red 7 -1*91538-1*** 0.89-1.40 90230-1 or 601967-1* 4 5 28-240.08-0.20 048-.065 90249-21* — — 201334-1 201332-1 Red/Red 1.22-1.65 -1*** ** .095-.110 4 5 — — 202410-1 202411-1 Green — 601967-1 2.41-2.79 1* .040-.062 91538-1** 201578-4 — 201578-14 201580-15 Yellow/Red 1.02-1.57 or 58541-1*1* 24-20 0.2-0.6 90249-2 90230-17 .055-.088 or 601967-1 201330-6 201328-9 201330-14 201328-15 Yellow/Red ** 1.40-2.16 ** 18 0.9-0.9 No. Ins. 91539-1-1 4 4 7 — — 202725-1 202726-1 Blue — 90231-2 or 601967-1** (Two) (Two) Support 90136-1** .080-.105 4 5 — — 202507-1 202508-1 — — — 2.03-2.67 or 601967-1** 4 4 18-16 0.8-1.4 200336-6 200333-8 200336-1 200333-1 Blue/Blue 90250-1 90231-27 91539-1-1** No. Ins. 58541-1* 5,6 Support — Blue/Blue — — — 204219-1 ,6 or 601967-1** 4 5 3212618-23 201568-3 201570-1 201568-1 Violet/Blue 90250-1 90231-27 91539-1-1** No. Ins. 14 2 58541-1* †,6,3 3,6,† Support 201570-2 — 212618-1 — — — — or 601967-1** 1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 2For AMP-TAPETRONIC Machine No. 69875, order contacts by Tape Mounted Contact No., plus packaging code “IM REEL” (5000 parts per reel). 3Grounding pin is used to provide a make-first/break-last condition when mating and unmating connector halves. 4Use turret TH502 (1-601967-6) with hand tool 601967-1. 5Use turret TH501 (1-601967-5) with hand tool 601967-1. 6Pin length is .630±.005 [16.002±.127] on these two pins. 7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). *Commercial PRO-CRIMPER II Hand Tool for field repair use only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. † Does not use Hand Tool 91539-1 or 601967-1. ‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. Insertion Tool Part No. 200893-2 (for insulation diameters .070 [1.78] or less). Extraction Tool Part No. 305183 30 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Signal Contacts (Continued) Type III+, Crimp, Snap-In .0625 +.0010 -.0020 Dia. +0.025 [1.588 -0.051 ] Spring, Stainless Steel Pin Body Spring, Stainless Steel .390 Min. [ 9.91] Ferrule, Brass, Nickel Flash .113 Max. [ 2.87 ] Dia. Pin Pin .530 ± .010 [ 13.46 ± 0.25 ] Socket Socket Application Tooling - Pages 76-79 Technical Documents 114-10004 application Specification 108-10024 Product Specification Material and Finish - See chart Contact Body - Brass or phospher bronze7 Retention Spring - Stainless steel Contact Size 16 - Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Wire Size Range AWG mm 2 30-28 30-26 Ins. Dia. Range 0.05-0.09 0.05-0.15 .015-.030 0.38-0.76 .040-.060 1 1.02-1.52 .014-.030 1 0.36-0.76 26-24 0.12-0.2 .035-.055 1 0.89-1.40 .040-.080 1 1.02-2.03 24-20 0.2-0.6 .060-.1205 1.52-3.05 .080-.100 1 2.03-2.54 18-16 0.8-1.4 .080-.100 1 2.03-2.54 .080-.100 1 2.03-2.54 18-14 0.8-2.0 .110-.150 5 2.79-3.81 ‡ Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. Contact Finish Gold/Nickel 2 Strip Form Contact No. Pin Socket Loose Piece Contact No. Pin Socket 788085-3 788088-2 Sel. Gold/Nickel 3 Bright Tin Gold/Nickel 2 Sel. Gold/Nickel3 Gold/Nickel2 Sel. Gold/Nickel3 Bright Tin Gold/Nickel 2 Sel. Gold/Nickel 3 Sel. Gold/Nickel 4 Bright Tin Gold/Nickel2 788085-1 1-66425-2 66425-7 66425-8 66393-7 66393-8 1-66106-5 66106-7 66106-8 — 2-66102-5 66102-8 66102-9 Sel. Gold/Nickel 3 2-66102-2 Sel. Gold/Nickel 4 — Bright Tin 1-66564-2 788088-1 1-66424-1 66424-7 66424-8 66394-7 66394-8 1-66108-5 66108-7 66108-8 66108-1 3-66104-0 66104-8 66104-9 2-66104-3 66104-1 1-66563-1 788085-4 788088-3 — — 66429-3 66428-3 66429-4 66428-4 — — 66406-4 66405-4 1-66107-1 1-66109-7 66107-3 66109-3 66107-4 66109-4 — 66109-1 1-66103-8 1-66105-9 66103-3 66105-3 66103-4 66105-4 1-66103-2 1-66105-3 — 66105-1 66566-7 66565-7 Sel. Gold/Nickel 3 66564-8 Bright Tin 1-66332-4 Gold/Nickel 2 66332-7 Sel. Gold/Nickel 3 66332-8 Sel. Gold/Nickel 4 — 1-66098-9 S Bright Tin 1-66098-8 Gold/Nickel 2 66098-8 3 Sel. Gold/Nickel 66098-9 4 Sel. Gold/Nickel 66098-6 1-66359-4 Bright Tin 1-66359-5 7 Gold/Nickel 2 66359-9 1-66359-0 3 Sel. Gold/Nickel 1-66359-2 7 Sel. Gold/Nickel 4 — 66563-8 1-66331-4 66331-7 66331-8 66331-2 66566-4 66565-4 1-66400-0 1-66399-0 66400-3 66399-3 66400-4 66399-4 — 66399-2 1-66100-9 1-66099-5 1-66101-9 66100-8 66100-9 — 1-66358-6 1-66358-8 7 66358-9 1-66358-0 1-66358-3 7 66358-1 66598-9 1-66598-0 66598-2 66099-3 66101-3 66099-4 66101-4 66099-1 — 1-66361-2 1-66360-2 Bright Tin 66597-8 Sel. Gold/Nickel 3 66597-2 1 Overall 5Contacts 2.000015 6To insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. [0.00038] gold in the mating area over .000050 [0.00127] min. nickel. 3.000030 [0.00076] gold in the mating area, with gold flash on remainder, over .000050 [0.00127] min. nickel. 4.000030 [0.00076] gold in the mating area, with gold gradient on remainder, over .000050 [0.00127] min. nickel. Signal Contacts Related Product Data — — 66361-3 66361-4 66361-8 7 — 66360-3 66360-4 66360-8 7 66360-1 66602-8 66601-9 66602-2 66601-2 can ONLY be used in: Metrimate; CPC Series 1 (Arr. 2324), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors. use with the 626 Pneumatic Tool: remove crimping head from Straight Action Hand Tool (SAHT), order SAHT Adapter Part No. 217201-1 , Adapter Holder P art No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit P art No. 189721-1 (hand actuated) or 189722-1 (foot actuated). 7 Phosphor bronze contact body Tooling Part No. Loose Piece Strip Form Hand Tool Applicators 567867-1*** 90716-1 or 567947-1*** or 680602- *** 91515-1 6 466598- *** 90225-2 6 466585-3*** 91515-1 6 or 58495-1* 466321- *** or 466908-2*** 91515-1 6 or 58495-1* 466323- *** or 466907-2*** 91542-1 6 466383-4*** or 466979-1*** or 567363- *** 91523-1 6 or 90225-2 6 466324- *** or 466942-1*** 91505-1 6 or 91523-1 6 or 58495-1* 466325- *** or 466906-1*** 91519-1 6 466326- *** or 466923-2*** 91521-1 6 466958-1*** or 567364- *** S Standard reeling of strip form contacts. PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with 626 Pneumatic Tool System. Insertion Tool Part No. 91002-1 (for insulation diameters .070 [1.78] or less), No. 200893-2 (for insulation diameters .090 [2.29] max.). Extraction Tool Part No. 305183. (Instruction Sheet 408-1216) *** Call Technical Support for Machine Applicator Part Numbers. *Commercial 31 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Singal Contacts (Continued) Type III+, Posted (Replacement Contacts, See Note Below) .062 [1.58] Dia. Ref. .025 [0.64] Pin Signal Contacts Point of Gold Plating Thk. Measurement .100 [2.54] Pin Spring Stainless Steel .025±.001 [0.64±0.03] Post Brass Body Brass Socket Material Contact Body and Post—Brass Retention Spring—Stainless steel .525 [13.34] Finish See chart. Socket Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Termination Post Method Configuration .025 x .025 0.64 x 0.64 Wrap-Type .045 x .045 1.14 x 1.14 .031 x .062 0.79 x 1.57 TERMI-POINT .031 x .062 0.79 x 1.57 Clip Contact Finish Sel. Gold/Nickel1 Gold/Nickel2 Bright Tin Sel. Gold/Nickel1 Bright Tin 3 Termination High Post Pin Socket 66460-9 66461-9 66460-6 66461-6 6-66460-6 5-66461-9 66471-9 66473-9 1-66471-7 1-66473-8 Loose Piece Contact No. 2 Termination High Post Pin Socket 66460-8 66461-8 — 66461-5 6-66460-7 5-66461-8 — — — — 1 Termination High Post Pin Socket 66460-7 66461-7 66460-4 66461-4 6-66460-5 5-66461-4 66471-7 66473-7 1-66471-6 1-66473-7 Sel. Gold/Nickel1 66470-9 — — — 66470-7 — Sel. Gold/Nickel1 66468-9 66459-9 — — — — 1Gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. Gold thickness controlled on socket O.D. 2.000030 [0.00076] gold over .000050 [0.00127] nickel on contact body. Gold thickness controlled on socket O.D. Posts plated tin over copper. Extraction Tool Part No. 305183 (Instruction Sheet 408-1216) Insertion Tool Part No. 200893-2 Note: These contacts are used as replacement contacts for all posted connectors. ‡ Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 7. 32 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Signal Contacts (Continued) Enhanced High Current Type III+, Crimp, Snap-In .0625 +.0010 -.0020 Dia. +0.025 [1.588 -0.051 ] Pin Body Spring, Stainless Steel Spring, Stainless Steel .390 Min. [ 9.91] Ferrule, Brass, Nickel Flash .113 Max. [ 2.87 ] Dia. Pin .530 ± .010 [13.46 ± 0.25 ] Pin Socket Signal Contacts Socket Material and Finish - See chart Related Product Data Contact Body - Copper Nickel Alloy Retention Spring - Stainless steel Application Tooling - Pages 76-79 Technical Documents 114-10004 application Specification 108-10024-2 Product Specification Ratings Base Current: Temperature: Type III+ contacts: 13 amperes, 30˚C temperature rise with single contact on 14 AWG wire in free air Enhanced High Current Type III+ contacts: 24 amperes, 30˚C temperature rise with single contact on 14 AWG wire -55˚C to +105˚C 33 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Singal Contacts (Continued) Type III+ (Precision Formed, Crimp) Grounding Pin (make first - break last) Contact Size - 6 Pin Diameter - .062 [1.57] Material and Finish Contact Body - Copper alloy, plated tin or gold Spring - Stainless steel Related Product Data Performance Characteristics Page 6 Signal Contacts Application Tooling - Pages 76-79 Technical Documents - Page 80 Wire Size Range mm2 AWG Ins. Grounding Pin Part No. Dia. Contact Range1 Finish Strip Form Loose Piece .035-.055 Tin 0.12-0.2 26-24 0.89-1.4 Sel. Gold/Nickel4 164159-3 164159-4 Strip Form Applicator Part No. 164162-1 — 164162-2 .045-.070 Bright Tin 164160-3 164163-1 0.2-0.6 24-20 1.14-1.78 164160-4 164163-2 Sel. Gold/Nickel4 .078-.098 Tin 164161-3 164164-1 0.8-1.4 18-16 1.98-2.49 164161-4 164164-2 Sel. Gold/Nickel4 466323-□*** or 466907-2*** 466741-□*** or 680114-3*** Loose Piece Hand Tool□ Part No. 91515-15 or 58495-1* 91515-15 or 91505-15 or 58495-1* 91523-15 or 91505-15 or 58495-1* 1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. flash over .000030 [0.00076] min. nickel on entire contact, with .000030 [0.00076] gold in contact area. 5To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). *Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. ***Call Technical Support for Automatic Machine Applicator Part Numbers. Extraction Tool Part No. 539972-1. 4Gold High Current Power Contact—Size 16 The features of the High Current Size 16 contact have been designed to retrofit into the existing AMP Connectors such as CPC (Circular Plastic Connector), CMC (Circular Metal Connector), G Series, M Series, Metrimate Square Grid and Drawer Connector housings. An initial T-Rise test in free air has shown a 23 amp capability with a 30° T-Rise. The contact may be crimped onto 14 AWG wire with an AMP hand tool Part No. 601967-1. Use turret TH502 (1-601967-6) for the pin and turret TH501 (1-601967-5) for the socket. Material Body - Copper alloy Louvertac Band - Beryllium copper Retention Spring - Stainless steel Finish Body - Silver Louvertac Band - Gold Pin Socket Contact Part Nos. Crimping Tool Wire Range Pin Socket Turret mm2 AWG Loose Tape Loose Tape Tool for for Piece Mounted Piece Mounted Pins Sockets 0.8-1.4 18-16 796964-1 796964-2 796966-1 796966-2 601967-1 1-601967-6 1-601967-5 2 14 193844-1 193844-2 193846-1 193846-2 601967-1 1-601967-6 1-601967-5 Extraction Tool Part No. 305183 34 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Signal Contacts (Continued) Type III+ (Precision Formed, Solder) Solder-Type Contact Size - 16 Pin Diameter - .062 [1.57] (with Preformed Wire Barrel/Insulation Support) Material and Finish Contact Body - Copper alloy, plated tin to gold Spring - Stainless steel Related Product Data Performance Characteristics Page 6 Technical Documents - Page 80 Pin Socket Signal Contacts Solder-Tab Socket Pin Solder-Type Pin Socket Socket Pin Solder-Tab Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Wire Size Range AWG 26-20 18-16 mm 2 0.12-0.6 0.8-1.4 Solder Tab 4 Contact Finish Gold/Nickel 1 Gold/Nickel 1 Duplex 2 Bright Tin Loose Piece Contact No. Pin Socket 66182-1 66183-1 66180-1 66181-1 202236-7 202237-7 202236-5 202237-5 .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel. plated .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel on contact body; bright tin on solder tab. 3 Bright tin on entire contact. 4Designed for up to 14 AWG; but, not to exceed current limitation of contact. Note:These contacts can be used in Multimate contact cavities of all connector housings. ‡ Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. Extraction Tool Part No. 305183 1 2Duplex 35 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Power Contacts Type I, Crimp, Snap-In .953 [24.21] Ref. .150 Dia. [3.81] .663 Max. [16.84] Pin .449 [11.40] .094±.001 Dia. [2.39±.025] .222 Dia. Max. [5.64] Pin .150 Dia. [3.81] .560 Max. [14.25] Power Contacts Socket Accommodates .094±.001 [2.39±.025] Dia. Pin .222 Dia. Max. [5.64] .843 Ref. [21.41] Socket Material Size 12—Pin Diameter .094 [2.39] (Test Current, 23 Ampere)‡ Contact Body - Bronze Retention Spring - Beryllium copper Wire Size Range AWG [mm2] 18-16 0.8-1.4 14-12 2-3 Finish Contact Body - .000030 [0.00076] gold over .000050 [0.00127] nickel. Gold thickness controlled on socket O.D. Retention Spring - Nickel plated Related Product Data Application Tooling - Pages 90, 91 Technical Documents 108-10108 Product Specification 114-10037 Application Specification Loose Piece Contact No. Pin Socket 202421-1 202422-1 202418-1 202417-1 Tooling Part No. Dies for Hand Pneumatic Tool Tool* 90122 90121 90122 90121 * Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more information on the 626 Pneumatic Tool System. ‡ Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 7. Extraction Tool Part No. 305183-8 (Instruction Sheet 408-1216) 36 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Power Contacts (Continued) Type XII, Precision Formed, Crimp, Snap-In .615 [15.62] Material Copper .230 Max. [5.84] Finish A - Tin B - .000030 [0.00076] selective gold over .000030 [0.00076] nickel C - .000100 [0.00254] silver plated contacts with lubricant added D - RoHS compliant Tin plating .978 Ref. [24.84] .230 Max. [5.84] Male .027 Ref. [0.686] .287±.006 [7.29±0.152] Test Current Rating Silver or Gold - 35 amperes ‡ Tin or Lead - 15 amperes ‡ Male .637 [16.18] .085 [2.16] Related Product Data Application Tooling - .200 Min. [5.08] .185 [4.7] .230 Max. [5.84] .287 [7.29] Pages 90, 91 Technical Documents Pages 92, 93 Power Contacts ‡ Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 7. 1.500 Ref. [38.1] .027 [0.686] Ref. .230 Max. [5.84] Female 1.267 Ref. [32.18] .015 Cutoff [0.38] (Loose Piece Only) Female Extraction Tool Part No. 91019-3 Tooling Strip Form Contact Part Nos. Loose Piece Wire Size Ins. Die Set for Heavy Duty Contact Heavy Duty 1 Standard*** Dia. Contact Hand Tool 69710-1 Range Miniature*** Part Nos. Miniature Range Finish 626 Pneumatic Male Female Applicator or Tool Male Female Male Female AWG mm2 System 66255-1 66740-7 66255-5 1-66740-2 66261-1 66740-8 A 266256-52 266262-12 266256-12 — — — 16 1.25-1.4 90145-23,7 .135-.160 66255-2 66740-5 66255-6 1-66740-1 66261-2 66740-6 and and 567455-□*** B and 266256-22 266256-42 266262-22 3.43-4.06 14-12 — — — 2-3 90145-14,7 66255-7 66740-1 66255-8 1-66740-9 66261-4 66740-2 5C5 266256-72 266262-42 266256-62 — — — 16 1-66255-1 1-66740-9 1-66255-2 2-66740-0 66261-5 2-66740-1 and D 266256-82 266256-92 266262-52 14-12 — — — 66253-1 66741-7 66253-5 1-66741-2 66259-1 66741-8 A 266254-12 266260-12 — — — — 66253-2 66741-5 66253-6 1-66741-1 66259-2 66741-6 .190-.220 10 5-6 567021-□*** 90140-17 B 266254-22 266260-22 4.83-5.59 — 66252-52 — — 66253-4 66741-1 66253-8 1-66741-9 66259-4 66741-2 5C5 266260-42 266254-42 — — — — 66253-9 1-66741-9 1-66253-0 2-66741-0 66259-5 2-66741-1 10 D 266254-62 2— 266260-52 — — — 1Wire strip length—.281 [7.14]. 2Ground contact. 3Die insert Part No. 90145-2 is for crimping 16 AWG [1.25-1.4 mm2] wire. 4Die insert Part No. 90145-1 is for crimping 14-12 AWG [2-3 mm2] wire. 5Recommended for high current/vibration applications where fretting corrosion is a problem. 7 Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). Extraction Tool Part No. 91019-3 ***Call the Technical Support Center at 1-800-522-6752 for Automatic Machine Applicator Part Numbers. Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 37 AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Power Contacts (Continued) Type XII, Crimp, Snap-In The Multimate features of the High Current Type XII contact have been designed to fit into the existing AMP Connectors such as CPC (Circular Plastic Connector), CMC (Circular Metal-Shell Connector), G Series, and M Series housings. An initial T-Rise test in free air has shown a 60 amp capability with a 30° T-Rise with 8 gage wires. The contact may be crimped onto 8 AWG wire with a Daniels Hand Tool M310 or AMP P/N 356114-1 and Positioner TP1068S or AMP P/N 356119-1. Cable-to-Cable Standard Type XII Socket (Page 38) Standard Type XII Pin (Page 38) High Current Type XII Socket Part No. 193990-2 Material Power Contacts Body - Copper alloy Louvertac Band Beryllium copper Retention Spring Stainless steel Finish High Current Type XII Pin Part No. 193991-4 Body - Silver Louvertac Band - Gold Extraction Tool Part No. 224155-1 Current-Carrying Capacity. The graph shows current-carrying capacity versus temperature rise for a fully energized 3 position CPC plug P/N 206037-2 and receptacle P/N 206036-2. These initial representative amperage ratings were conducted with 8 AWG wires that were 3 feet long. Notes: 1. High Current contacts with Louvertac bands are not intermateable with any other contact. 2. Additional information on CPC and CMC connectors is available in Tyco Electronics Catalog No. 82021. 3. Additional information on G Series connectors is available in Tyco Electronics Catalog No. 82046. 4. Additional information on M Series connectors is available in Tyco Electronics Catalog No. 82003. 5. Additional information on LGH connectors is available in Tyco Electronics Catalog No. 82024. 38 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Coaxial Contacts Subminiature, Crimp, Snap-In, Size 16 1.010 Ref. [25.65] Pin .650 Ref. [16.51] Socket Pin 0.107 +.005 .250 [6.35] –.000 +.127 –.000 [2.718 ] Dia. ±.003 A ±.076 Dia. Ferrule .120 Part No. 225088-1— A [3.05] Dia. .111±.003 Dia. ] [2.82±.076 .123 Part No. 225088-3— A [3.12] Dia. Socket .250 ±.008 [6.35 ±.203] .112±.005 [2.845±.127] Dia. Ferrule Part No. 1-332056-0 .235 Max. [5.969] Coaxial Contacts .084 .086 [2.134] [2.184] Dia. Ferrule Part No. 1-332057-0 Selection Chart for Coaxial Cable Material Outer Shell - Brass per MIL-C-50 Center Conductor - Beryllium copper per QQ-C-533 (Pin); Brass per QQ-B-626 (Socket) Inner Dielectric Polypropylene Retention Spring - Stainless steel per QQ-S-766 Ferrule - Copper per QQ-C-576 or ASTM-B-152 (1-332056-0) Finish Outer Shell, Center Conductor—See charts Ferrule—Tin per MIL-T-10727 Cable Size (RG/U) 178, 196 196 (Double Braid) 174, 188, 316 174 (Double Braid) 179, 187 187 (Double Braid) 161 Loose Piece Contact Contact No. Finish Pin Socket Gold/Nickel Gold/Copper1 226537-2 51565-2 Gold/Nickel — 51565-5 Gold/Copper2 Gold/Nickel Gold/Copper1 226537-2 51565-2 Gold/Nickel — 51565-5 Gold/Copper2 Ferrule Part No. Tooling Part No. Die Inserts for Hand Hand Tool 69710-1 Tool or Pneumatic Tool* 1-332057-0 69690-2 69656-2 1-225088-1 — 69656-9 Gold/Nickel 51565-1 Gold/Copper1 226537-1 1-332056-0 69690-2 Gold/Nickel Gold/Copper2 226537-4 51565-4 Gold/Nickel 51565-1 Gold/Copper1 226537-1 1-225088-3 — Gold/Nickel Gold/Copper2 226537-4 51565-4 Gold/Nickel 51565-1 Gold/Copper1 226537-1 1-332056-0 69690-1 Gold/Nickel Gold/Copper2 226537-4 51565-4 Gold/Nickel 51565-1 Gold/Copper1 226537-1 1-225088-1 — Gold/Nickel Gold/Copper2 226537-4 51565-4 Gold/Nickel 51565-1 Gold/Copper1 226537-1 Gold/Nickel Gold/Copper2 226537-4 51565-4 1-332056-0 — 69656-9 69656-7 354940-1 & 91911-4 69656-8 — * Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more information on the 626 Pneumatic Tool System. Extraction Tool Part No. 305183 39 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Coaxial Contacts (Continued) Subminiature, Crimp, Snap-In, Size 16 (Continued) Selection Chart for Twisted Pair and Shielded Wire Wire Size Contact Finish AWG [mm2] Loose Piece Ferrule Contact No. Part No. Pin Socket Tooling Part No. Die Inserts for Hand Hand Tool 69710-1 Tool or Pneumatic Tool* 30 0.05 Gold/Nickel (Twisted Pair, Solid)Gold/Copper1 226537-3 51565-3 1-332057-0 69690-2 69656-2 28 0.08-0.09 Gold/Nickel (Twisted Pair, Solid)Gold/Copper1 226537-3 51565-3 1-332057-0 69690 69656 28 0.08-0.09 1 (Twisted Pair, Gold/Nickel 226537-3 51565-3 1-332057-0 Stranded 7 Str., Gold/Copper .0050 [0.13] Dia.) 26 0.12-0.15 (Twisted Pair, Solid Gold/Nickel1 or Stranded 7 Str. Gold/Copper .0063 [0.16] Dia.) 69690-1 354940-1 & 91911-4 or or 69690-2 69656-2 226537-3 51565-3 1-332057-0 69690 69656 Gold/Nickel 226537-1 51565-1 26 0.12-0.15 Gold/Copper1 (Shielded, .075 [1.91] Gold/Nickel Max. O.D.) Gold/Copper2 226537-4 51565-4 1-332057-0 69690-3 69656-3 000030 [0.00076] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000030 [0.00076] gold over .000100 [0.00254] copper—pin center conductor. 2 000050 [0.00127] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000050 [0.00127] gold over .000100 [0.00254] copper—pin center conductor. * Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more information on the 626 Pneumatic Tool System. Note: A ferrule is required for each pin and socket. Extraction Tool Part No. 305183 Coaxial Contacts 1 40 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Coaxial Contacts (Continued) Miniature, Crimp, Snap-In, Size 12 .865 [21.97] Ref. .005 Max. [0.127] .199 Dia. .171±.005 Dia. [5.05] [4.35±0.127] .231 Ref. Dia. [5.87] Pin 1.118 Ref. [28.4] Pin .226 Ref. Dia. [5.75] Over Sleeve Coaxial Contacts .040 ±.002 [1.02±0.05] Socket .199 Dia. [5.05] Dust Cap Ferrule Retention Spring Part No. 201142-1 Material Socket Outer Shell - Brass per MIL-C-50 Center Conductor - Brass per QQ-B-626 Inner Dielectric Polymethylpentene Retention Spring - Beryllium copper per QQ-C-533 Ferrule - Copper per QQ-C-576 .425 Ref. [10.80] Ferrule Finish Outer Shell, Center Conductor - See charts on next page Retention Spring - Nickel per QQ-N-290 Ferrule - Tin per MIL-T-10727 Extraction Tool Part No. 305183-8 41 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Coaxial Contacts (Continued) Miniature, Crimp, Snap-In, Size 12 (Continued) Selection Chart for Coaxial Cable Cable Size (RG/U) Contact Finish 55, 55A, 55B 141, 142, 223 58, 58A, 58B, 58C 174, 179A, 187, 21-598 180, 180A, 195, 21-597 178, 178A, 196 188 122 188 Double Braid 316 Double Braid Special .125, .100, .066, .012DB Loose Piece Contact No. Pin Socket Tooling Part No. Ferrule Die Inserts for Hand Part No. Hand Tool 69710-1 Tool or Pneumatic Tool* Gold/Nickel1 201145-4 201146-4 330478 69315-4 Gold/Copper2 — 201146-9 Gold/Nickel1 201145-4 201146-4 328663 69220-2 Gold/Copper2 — 201146-9 Gold/Nickel1 201143-1 201144-1 328666 69227-2 Gold/Copper2 — 201144-6 1 Gold/Nickel 201145-2 201146-2 328664 69222-2 Gold/Copper2 1-201145-0 1-201146-0 1 Gold/Nickel 201511-1 201512-1 328667 69373-2 Gold/Nickel1 201143-5 201144-5 328666 69227-2 Gold/Copper2 201143-7 201144-7 1 Gold/Nickel 201145-1 — 328664 69222-2 Gold/Nickel1 201143-5 201144-5 3-221848-3 — Gold/Copper2 201143-7 201144-7 Gold/Nickel1 201143-1 201144-1 3-221848-3 — 69248-4 45740-2 354940-1 & 91912-3 45639-2 69186-2 354940-1 & 91912-4 45639-2 58290-1 58290-1 Selection Chart for Twisted Pair Max. Ins. Dia. Contact (Two Wires Finish Combined) Wire Size AWG [mm2] .080 345940-1 Gold/Nickel1 201511-1 201512-1 328667 69373-2 & 91912-3 2.03 Gold/Nickel1 201143-5 201144-5 .115 328666 69672-2 45638-3 2.92 Gold/Copper2201143-7 201144-7 .160 Gold/Nickel1 250079-1 250080-1 329029 69222-2 45639-2 4.06 28-26 0.08-0.15 (Solid) 24-22 0.2-0.4 (Stranded) 24-22 0.2-0.4 (Solid or Stranded) Coaxial Contacts Tooling Part No. Loose Piece Ferrule Die Inserts for Contact No. Part No. Hand Tool 69710-1 Hand Pin Socket or Pneumatic Tool* Tool Selection Chart for Shielded Wire Shielded Wire No. AWG Tooling Part No. Loose Piece Ferrule Die Inserts for Contact No. Part No. Hand Tool 69710-1 Hand or Pneumatic Tool* Tool Pin Socket Contact Finish 22 NAS-702, Class A 1 — 201144-3 328666 69227-2 22MIL-C-7078A, Type II Gold/Nickel Gold/Nickel1 201145-4 201146-4 22 NAS-702, Class B 328663 69220-2 Gold/Copper2 — 201146-9 354940-1 & 91912-3 45740-2 Selection Chart for Various Manufacturers’ Cables Dielectric Cable Cable Size Braid O.D. (Max.) O.D. Range 2 ] Type/AWG [mm Contact Finish Loose Piece Contact No. Pin Socket Tooling Part No. Ferrule Die Inserts for Hand Part No. Hand Tool 69710-1 Tool or Pneumatic Tool* Brand-Rex .076 .112-.122 T209A 0.08 Single Gold/Nickel1 1-— 1-201146-6 330587 1.93 2.84-3.10 29 AWG Brand-Rex 1 Gold/Nickel 1-201145-2 1-201146-2 .106 .160 T5788A 0.12-0.15 Single 328664 2.69 4.06 Gold/Copper2 1-201145-0 1-201146-0 26 AWG Raychem 0030D1314 .129 .122-.137 1-— 1-201146-6 330587 Army Ord. 0.03-0.15 Single Gold/Nickel1 3.28 3.10-3.48 11207177 32-26 AWG — — 69222-2 45639-2 — — 1.000030 [0.00076] gold over .000030 [0.00076] nickel. 2.000100 [0.00254] gold over .000100 [0.00254] copper. * Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more information on the 626 Pneumatic Tool System. Note: A ferrule and retention spring (201142-2) are required for each pin and socket. 42 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Engineering Notes Engineering Notes 43 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Standard Housings Standard Housings Standard connectors are furnished as unloaded housings that have Multimate contact cavities for accepting Type II, Type III+, and subminiature COAXICON crimp-type contacts, as well as Type III+ solder-type and posted contacts. All Multimate contacts are interchangeable in the same housing cavity. Standard connector housings are available in sizes ranging from 6 thru 160 positions. They mate with each other, as well as posted connectors of a corresponding size for hand tool and semiautomatic machine wiring. See Posted Connector section. 44 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Standard Housings (Continued) 6 Position .054 [1.37] .380 [9.65] .412 [10.46] .365 [9.27] Typ. .206 [5.23] .016 [0.41] R. Typ. .688 [17.48] .580 [14.73] .688 [17.48] .187±.015 [4.75±0.38] Receptacle Housing Phenolic Part No. 202757-1 Diallyl Phthalate Part No. 202757-3 14 Position .472 [11.99] .220±.005 [5.59±0.13] .236 [5.99] .016 [0.41] R. Typ. 1.250±.020 [31.75±0.51] .829 [21.06] .120 [3.05]Dia. 2 Holes .548±.010 [13.92±0.25] 1.00±.020 [25.40±0.51] Recommended Panel Cutout Plug Housing Phenolic Part No. 202758-1 Diallyl Phthalate Part No. 202758-3 .937 [23.8] .093 [2.36] R 4 Plc. .131±.002 [3.33±0.05] Dia. Typ. .130 [3.30] Dia. .054 [1.37] .915 [23.24] Typ. Recommended Panel Cutout Plug Housing Phenolic Part No. 201355-1 .130 [3.30] Typ. .915 [23.24] .120 [3.08] Dia. 2 Holes .440±.010 [11.18±0.25] .075 [1.91] Typ. .133 [3.38] .129 [3.28] Dia. .937 [23.80] .150 [3.81] Typ. Standard Housings .130 [3.30] Dia. .168 [4.27] Ref. .300 [7.62] .365 [9.27] Receptacle Housing Phenolic Part No. 201298-1 Diallyl Phthalate Part No. 201298-3 20 Position .472 [11.99] .054 [1.37] .440±.010 [11.18±0.25] .236 [5.99] .300 [7.62] .915 [23.24] .093 [2.36]R .016 [0.41] R. Typ. 1.250 [31.75] 1.560±.020 [39.62±0.51] 1.250 [31.75] 1.110±.010 [28.19±0.25] 1.142 [29.01] .130 [3.30] Dia. Recommended Panel Cutout Plug Housing Phenolic Part No. 201356-1 Diallyl Phthalate Part No. 201356-3 Receptacle Housing Phenolic Part No. 200346-2 Diallyl Phthalate Part No. 200346-4 Notes: 1. All housings accept Type II, Type III+, and Subminiature COAXICON contacts. 2.Pins and/or sockets may be used in any housing. 3.Dimensions are ±.005 [0.127], unless otherwise noted. 4.Housing cavity identification are mirror image. Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 45 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Standard Housings (Continued) 26 Position .592 [15.04] .560±.010 [14.22±0.25] .296 [7.52] .915 [23.24] .365 [9.27] .075 [1.91] Typ. .016 [0.41] R. Typ. 1.112 [28.24] .131 [3.33] .129 [3.28] 1.630±.020 [41.40±0.51] A .100 [2.54] B .130 [3.30] Typ. .130 [3.30] Dia. Plug Housing (Shown) Recommended Panel Cutout 34 Position .790 [20.01] .118 [3.00] .150 [3.81] Typ. .131 [3.33] .129 [3.28] .468 [11.89] .161 [4.09] .915 [23.24] .750±.010 [19.05±0.25] .016 [0.41] R.Typ. Standard Housings A 1.450 [36.83] B .130 [3.30] Dia. (4 Holes) .365 [9.27] 2 Plc. .130 [3.3] Dia. or .218 [5.54] Dia. is required when jackscrews are used. .468 [11.89] 2.000±.020 [50.80±0.51] Plug Housing (Shown) Recommended Panel Cutout 36 Position .780 [19.81] .468 [11.89] .177 [4.48] .365 [9.27] 2 Plc. .130 [3.30] Dia. (4 Holes) .016 [0.41] R.Typ. .915 [23.24] .468 [11.89] .010 [0.25] Typ. 2.595±.020 [65.91±0.51] 2.025 [51.43] A 1.983±.010 [50.37±0.25] 2.281 [57.94] .128 [3.25] .411 [10.43] .790 [20.07] R Plug Housing (Shown) Recommended Panel Cutout 46 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Standard Housings (Continued) 26, 34 and 36 Positions (Continued) Related Product Data Dimensions—Page 46 No. of Housing Plug Dimension Receptacle Dimension Pos. Material Part Number A Part Number B 1.312 1.312 Phenolic 201359-1 200512-2 33.32 33.32 26 Diallyl 1.322 1.322 201359-3 200512-3 Phthalate 33.58 33.58 Phenolic 1-201357-1 200838-2 213799-1 (Modified) 1.686 213801-1 (Modified) 1.686 34 Polyester 213800-1 42.82 213802-1 42.82 — 213800-2 (Pins only) Diallyl 1.696 1.696 201357-3 200838-3 Phthalate 43.08 43.08 2.281 36 Phenolic 203956-2 — — 57.94 Notes: 1. All housings accept Type II, Type III+, and Subminiature COAXICON contacts. 2.Pins and/or sockets may be used in any housing, except for 213800-2, which accepts only pin contacts. 3.Dimensions are ±.005 [0.127], unless otherwise noted. 4.Housing cavity identification are mirror image. 41 Position .550 [13.97] .915 [23.24] .275 [6.99] .440±.010 [11.18±0.25] .120 [3.05] Dia. .016 [0.41] R. Typ. 2.322 [58.98] 2.312 [58.72] 2.200 [55.88] .130 [3.30] Dia. .240±.020 [6.10±0.51] Recommended Panel Cutout 2.687±.020 [68.25±0.51] .365 [9.27] Receptacle Housing Phenolic Part No. 201302-1 Diallyl Phthalate Part No. 201302-3 Plug Housing Phenolic Part No. 202135-2 Diallyl Phthalate Part No. 202135-4 50 Position .128 [3.25] .161 [4.09] .790 [20.01] .395 [10.03] Standard Housings .061 [1.55] .133 [3.38] .129 [3.28] Dia. .750±.010 [19.05±0.25] .365 [9.27] .915 [23.24] .750±.010 [19.05±0.25] .016 [0.41] R. Typ. .133 [3.38] .129 [3.28] Dia. 2.281 [57.94] 2.593±.020 [65.91±0.51] 2.025 [51.44] +.015 2.281 -.005 [ 57.94+0.38 -0.13] .130 [3.3] Dia. or .218 [5.54] Dia. is required when jackscrews are used. .130 [3.30] Dia. .468 (4 Holes) [11.89] Recommended Panel Cutout Plug Housing Phenolic Part No. 201358-1 Diallyl Phthalate Part No. 201358-3 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. Receptacle Housing Phenolic Part No. 200277-2 Diallyl Phthalate Part No. 200277-4 USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 47 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Standard Housings (Continued) 50 Position .327 [8.31] Typ. .500 [12.70] Typ. .140 [3.56] Typ. .011±.001 [0.28±0.03] .365 [9.27] Typ. Mating Face 2.281 [57.94] 1.983 [50.37] Typ. 2.025 [51.44] Typ. .016 [0.41] R.Typ. .128 [3.25] Typ. .156±.005 [3.96±0.13] Dia. Typ. .195 [4.95] Typ. Standard Housings 50 Position .140 [3.56] Typ. .011±.001 [0.28±0.03] Typ. .365 [9.27] Typ. 2.281±.008 [57.94±0.20] 1.983 [50.37] 2.025 [51.44] Typ. .128 [3.25] Typ. .156±.005 [3.96±0.13] Dia. Typ. .195 [4.95] Typ. .766±.008 [19.46±0.20] Mating Face 2.281 [57.94] .016 [0.41] R.Typ. 2.595±.010 [65.91±0.25] Plug Housing Phenolic Part No. 203622-2 (Mating face contact cavities numbered left to right.) Recommended Panel Cutout .500 [12.70] Typ. 2.281±.008 [57.94±0.20] .915 [23.24] .766±.008 [19.46±0.20] .766 [19.46] Typ. 1.155 [29.34] .327 [8.31] Typ. 1.110±.010 [28.19±0.25] .766 [19.46] Typ. 1.155 [29.34] Recommended Panel Cutout 1.110±.010 [28.19±0.25] 2.595±.010 [65.91±0.25] .915 [23.24] Plug Housing Phenolic Part No. 205058-2 (Mating face contact cavities numbered right to left.) 48 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Standard Housings (Continued) 75 Position .500 [12.70] .327 [8.31] .915 [23.24] .156 [3.96] Dia. (4 Holes) .766 [19.46] 1.110±.010 [28.19±0.25] .365 [9.27] .016 [0.41] R. 2.281 [57.94] 2.281 [57.94] 2.595±.020 [65.91±0.51] 2.025 [51.44] .133 [3.38] .129 [3.28] Dia. .128 [3.25] .766 [19.46] 1.155 [29.34] .195 [4.95] .140 [3.56] .120 [3.05] Dia. Recommended Panel Cutout Plug Housing Phenolic Part No. 201310-1 Diallyl Phthalate Part No. 201310-3 .130 [3.30] Dia. or .218 [5.54] Dia.† 1.580 [40.13] .790 [20.07] 1.527±.010 [38.79±0.25] .438 [11.13] .365 [9.27] Standard Housings 104 Position Receptacle Housing Phenolic Part No. 201311-1 Diallyl Phthalate Part No. 201311-3 .915 [23.24] .375±.015 [9.53±0.38] R. Typ. .016 [0.41] R. Typ. 2.165 2.375 [54.99] [60.32] .105 [2.67] .353 [8.97] .133 [3.38] .129 [3.28] Dia. 2.750±.010 [69.85±0.25] .875 [22.22] 2.375 [60.32] .156 [3.96] Dia. (4 Holes) †.218 [5.54] diameter is required when jackscrews are used. Recommended Panel Cutout Plug Housing Phenolic Part No. 201345-1 Receptacle Housing Phenolic Part No. 201037-1 Notes: 1. All housings accept Type II, Type III+, and Subminiature COAXICON contacts. 2. Pins and/or sockets may be used in any housing. 3. Dimensions are ±.005 [0.127], unless otherwise noted. 4. Housing cavity identification are mirror image. 49 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Standard Housings (Continued) 104 CF Position (with Center Fastener) 1.130±.010 [28.70±0.25] .812 [20.62] Typ. .915±.020 [23.24±0.51] 1.172 [29.77] .812 [20.62] .150±.005 [3.81±0.13] .230±.005 [5.84±0.13] .150 [3.81] Typ. .172 [4.37] R. Typ. .812 [20.62] .531 [13.49] 2.875 [73.02] 2.500 [63.5] .281 Dia. [7.14] 2.188 [55.58] 2.50 [63.50] Typ. 1.250 [31.75] Typ. .175 [4.44] Typ. .130 [3.30] Typ. .165 [4.19] Typ. 2.500 [63.50] .500 [12.70] .075 [1.31] Typ. 2.83±.010 [71.86±0.25] .143 [3.63] Dia. (4 Holes) Recommended Panel Cutout Plug Housing Standard Housings 1.245 [31.62] 1.265 [32.13] .350±.020 [8.89±0.51] (Deep from Back Face) 1/4-26UNF-2B 2.500 [63.50] .133 [3.38] .129 [3.28] Dia. .895 [22.73] .935 [23.75] 2.940 [74.68] 2.960 [75.18] Receptacle Housing Plug Housing Part No.Receptacle Housing Part No. Center Fastener Diallyl Diallyl Description Length Phenolic Polyester Phenolic Phthalate Polyester Phthalate 2.500 201692-4 201692-3 1-201692-6 “T” Handle 63.50 2.500 201692-6 — — 201532-4 201532-2 — Slotted Hex 63.50 .531 201692-2 — — Slotted Hex 13.49 Notes: 1. All housings accept Type II, Type III+, and Subminiature COAXICON contacts. 2. Pins and/or sockets may be used in any housing. 3. Dimensions are ±.005 [0.127], unless otherwise noted. 4.Housing cavity identification are mirror image. 50 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Standard Housings (Continued) 160 CF Position (with Center Fastener) 1.867 [47.42] 1.174 [29.82] .915 [23.24] 4.156 [105.56] Ref. .500 [12.70] 2.795 [70.99] .125 [3.18] R. Typ. .165 [4.19] Ref. 2.374±.010 [60.30±0.25] Typ. 2.374 [60.30] 2.095 [53.21] 1.826±.010 [46.38±0.25] .365 [9.27] Typ. 2.750±.010 [69.85±0.25] .010 [0.25] .012 [0.31] Typ. .155 [3.94] Dia. (4 Holes) Plug Housing Phenolic Part No. 202799-2 Diallyl Phthalate Part No. 202799-1 Recommended Panel Cutout 2.750±.010 [69.85±0.25] 2.374±.010 [60.30±0.25] Typ. .365 [9.27] Typ. .915 [23.24] Receptacle Housing Phenolic Part No. 202800-2 Diallyl Phthalate Part No. 202800-1 Notes: 1. All housings accept Type II, Type III+, and Subminiature COAXICON contacts. 2. Pins and/or sockets may be used in any housing. 3. Dimensions are ±.005 [0.127]. 4. Housing cavity identification are mirror image. 51 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Standard Housings 1.826±.010 [46.38±0.25] AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Posted Connectors Posted Connectors Posted connectors are furnished preloaded with Size 16, posted contacts (as shown on page 32) and are specifically designed to be wired with hand tools and semiautomatic machines. The cavity centerline spacing is too close to accommodate the heads and mandrels of fully automatic machines. Post configurations of the preloaded contacts are available for accepting TERMI-POINT Clip and wrap-type terminations. Posted connector housings are made of black phenolic or diallyl phthalate and are available in sizes ranging from 6 thru 104 positions. They will mate with correspondingly sized standard connector (except .200 [5.08] grid) housings loaded with Size 16 crimptype contacts. It is not recommended to mate two posted connectors. Since the preloaded posted contacts are rigid in the housing, mating two posted connectors, particularly of the larger sizes, would be difficult. Posted connectors can be substituted for standard connectors in the Connector/ Hardware Selection Charts, pages 10 to 25. Tyco Electronics does not recommend the use of shields or strain relief clamps with posted connectors because of the potential of shorting. 52 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Posted Connectors (Continued) 6 Position .054 [1.37] .365 [9.27] .412 [10.46] A .206 [5.23] .016 [0.41] R. Typ. .580 [14.73] 1.000±.020 [25.40±0.51] .688 [17.48] .130 [3.30] Dia. .915 [23.24] Recommended Panel Cutout Plug Assembly 14 Position .054 [1.37] .258 [6.55] Typ. .472 [11.99] A .236 [5.99] .016 R. [0.41] Typ. .829 [21.06] .937 [23.80] 1.250±.020 [31.75±0.51] .130 Dia. [3.30] .300 [7.62] 2 Plc. Recommended Panel Cutout .440±.010 [11.18±0.25] .915 [23.24] Receptacle Assembly 20 Position .472 [11.99] .054 [1.37] .258 [6.55] Typ. .236 [5.99] A .016 [0.41] R. Typ. 1.250 [31.75] 1.560±.020 [39.62±0.51] 1.142 [29.01] .130 [3.30] Dia. .390 [7.62] 2 Plc. Recommended Panel Cutout .915 [23.24] Plug Assembly 53 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Posted Connectors Plug Assembly NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Posted Connectors (Continued) 26 Position .592 [15.04] .296 [7.52] A .016 [0.41] R. Typ. 1.312 [33.32] 1.630±.020 [41.40±0.51] 1.112 [28.24] .100 [2.54] .130 [3.30] Dia. .300 [7.62] Typ. .560±.010 [14.22±0.25] .915 [23.24] Recommended Panel Cutout Plug Assembly A Posted Connectors 1.630±.020 [41.40±0.51] .300 [7.62] Typ. .915 [23.24] .560±.010 [14.22±0.25] Receptacle Assembly Plug and Receptacle Assemblies No. of Termination Post Pos. Method Configuration .025 x .025 6 Wrap Type 0.64 x 0.64 .025 x .025 14 Wrap Type 0.64 x 0.64 .025 x .025 20 Wrap Type 0.64 x 0.64 26 TERMI-POINT .031 x .062 Clip 0.79 x 1.57 A Contact Plug Assembly Receptacle Assembly Dimension Finish Part No. Part No. .659 Sel. 205507-1 — 1 16.74 Gold/Nickel .659 205317-1 — 16.74 Sel. .261 Gold/Nickel1 — 3-205508-1 6.63 .659 Sel. — 16.74 Gold/Nickel1 205509-1 .810 Sel. 1-205511-3 20.57 Gold/Nickel1 1-205512-3 1 Gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. Posts are plated tin-lead over copper. Notes: 1. Posted connectors listed above have black phenolic housings. 2.Replacement contacts are shown on page 32. 3.These posted connectors mate with standard connector housings shown on pages 45-47. 54 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Posted Connectors (Continued) 34 Position .468 [11.89] .750±.010 [19.05±0.25] .915 [23.24] 2.000±.020 [50.80±0.51] 1.687 [42.85] .075 [1.91] Typ. .150 [3.81] Typ. A .365 [9.27] 2 Plc. Plug Assembly .790 [20.07] .395 [10.03] .161 [4.09] Typ. .118 [3.00] Typ. .468 [11.89] .365 [9.27] A Posted Connectors 1.686 [42.84] 2.000±.020 [50.80±0.51] .275 [6.99] Typ. .016 R [0.41] Typ. [ .130+.005 -.000 3.30+0.13 -.000 4 Holes ] .915 [23.24] +.005 Dia. .468 [11.89] Typ. [ .130 -.000 3.30+0.13 -.000 Typ. or +.005 [ .218 -.000 +0.13 5.54 -.000 .750±.010 [19.05±0.25] ] Receptacle Assembly ] † †.218 [5.54] diameter is required when jackscrews are used. Recommended Panel Cutout 55 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Posted Connectors (Continued) 50 Position .161 [4.09] .790 [20.01] .395 [10.03] .128 [3.25] A .016 [0.41] R Typ. 2.281 [57.94] 2.593±.020 [65.86±0.51] 2.025 [51.44] .130 [3.30] Dia. (4 Holes) .468 [11.89] .750±.010 [19.05±0.25] .915 [23.24] .130 [3.30] Dia. or .218 [5.54] Dia.† Plug Assembly A Recommended Panel Cutout †.218 [5.54] diameter is required when jackscrews are used. Posted Connectors 2.595±.020 [65.91±0.51] .250 [6.35] 4 Plc. .915 [23.24] .750±.010 [19.05±0.25] Receptacle Assembly Plug and Receptacle Assemblies No. of Termination Post A Contact Plug Assembly Receptacle Assembly Pos. Method Configuration Dimension Finish Part No. Part No. .659 Sel. Gold/Nickel1 205361-1 3-205505-1 16.74 .025 x .025 34 Wrap Type 0.64 x 0.64 .261 1 — 3-205505-1 6.63 Sel. Gold/Nickel .659 1 3-205514-1 16.74 Sel. Gold/Nickel 205156-1 .025 x .025 50 Wrap Type 0.64 x 0.64 .261 1 — 3-205514-1 6.63 Sel. Gold/Nickel 1Gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. Posts are plated tin-lead over copper. Notes: 1. Posted connectors listed above have black phenolic housings. 2.Replacement contacts are shown on page 32. 3.These posted connectors mate with standard connector housings shown on pages 46-47. 56 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Posted Connectors (Continued) 75 Position 1.155 [29.34] .766 [19.46] .195 [4.95] .140 [3.56] .766 [19.46] .365 [9.27] A 2.281 [57.94] 2.750±.010 [69.85±0.25] 2.025 [51.44] .016 [0.41] R. Typ. .156 Dia. .500 [12.70] [3.96] (4 Holes) .327 [8.31] .128 [3.25] .218±.015 [5.54±0.38] Typ. .915 [23.24] 1.110±.010 [28.19±0.25] Recommended Panel Cutout Receptacle Assembly 104 Position .130 [3.30] Dia. or .218 [5.54] Dia.† 1.580 [40.13] .156 [3.96] Dia. (4 Holes) .790 [20.01] A .016 [0.41] R. Typ. 2.375 [60.32] .105 [2.67] .353 [8.97] .875 [22.22] .438 [11.13] .300 [7.62] 2 Plc. .915 [23.24] 1.110±.010 [28.19±0.25] Recommended Panel Cutout †.218 [5.54] diameter is required when jackscrews are used. Posted Connectors 2.750±.010 [69.85±0.25] 2.165 [54.99] Receptacle Assembly Receptacle Assemblies No. of Termination Pos. Method 75 Wrap-Type Wrap-Type 104 Post Configuration .025 x .025 0.64 x 0.64 .025 x .025 0.64 x 0.64 A Dimension .659 16.74 .659 16.74 Contact Finish Receptacle Assembly Part No. Sel. Gold/Nickel1 205515-1 Gold/Nickel1 205359-1 Sel. 1Gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. Posts are plated tin-lead over copper. Notes: 1. Posted connectors listed above have black phenolic housings. 2.Replacement contacts are shown on page 32. 3.These posted connectors mate with standard connector housings shown on page 49. 57 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Posted Connectors with Center Fastener 104 CF Position (with Center Fastener) 1.172 [29.77] .812 [20.62] A .172 R. Typ. [4.37] .365 [9.27] 2.500 [63.50] 2.875 [73.02] 2.188 [55.58] .150 [3.81] Typ. 2.950±.010 [74.93±0.25] .500 [12.70] .143 [3.63] Dia. (4 Holes) Receptacle Assembly (With Posted Socket Contacts) Recommended Panel Cutout 104 CF Position (with Center Insert) .172 [4.37] R. Typ. 2.875 [73.02] 2.950±.010 [74.93±0.25] 2.500±.015 [63.50±0.03] Typ. .500 Typ. [12.70] 1.172 [29.77] 160 CF Position (with Jackscrew Socket) A .365 [9.27] 2.500 [63.50] 2.188 [55.58] .230 [5.84] .150 [3.81] 1.250 [31.75] .812 [20.62] .143 Dia. [3.63] (4 Holes) Posted Connectors .915±.020 [23.24±0.51] 1.250±.010 [31.75±0.25] .276±.010 [7.01±0.25] Plug Assembly (With Posted Pin Contacts) 1.826±.010 [46.38±0.25] .365 [9.27] Typ. .915 [23.24] A 1.174 [29.82] 2.375±.010 [60.32±0.25] Typ. 2.755±.015 [69.97±0.38] Receptacle Assembly (With Posted Pin Contacts) 58 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Posted Connectors with Center Fastener (Continued) Receptacle Assembly No. of Housing Termination Post A Contact Pos. Material Method Configuration Dimension Finish (Color) .659 Sel. Gold/Nickel1 16.74 Phenolic .025 x .025 (Black) .261 104 CF Wrap-Type Sel. Gold/Nickel1 0.64 x 0.64 6.63 Diallyl Phthalate .261 Sel. Gold/Nickel2 (Blue) 6.63 160 CF Wrap-Type .025 x .025 0.64 x 0.64 Diallyl Phthalate (Blue) .261 6.63 Sel. Gold/Nickel2 Receptacle Assembly Part No. Mating Plug Assembly Part No. 205720-2 205720-1 Page 50 — 213763-1 213521-1 202799 (Page 51) 1Gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. Posts are plated tin-lead over copper. 2Gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .250 [6.53] from mating end. Posts are plated tin-lead over copper. Extraction Tool Part No. 305183. Note: Replacement contacts (Type III+ posted) are shown on page 32. Posted Connectors 59 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Posted Connectors, .200 [5.08] Grid .468 [11.89] 36 Position +.005 .130 -.000 [ 3.30 .173 [4.39] [ .016 [0.41] R 4 Plc. +0.13 -.000 ] or+.005 .218 -.000 † +0.13 5.54 -.000 .780 [19.81] .300 [7.62] ] 2.025 [51.44] 2.595±.020 [65.91±0.51] 2.281 [57.94] +.005 .130 -.000 [ 3.30 +0.13 -.000 4 Plc. ] Dia. R .407 [10.34] .815 [20.70] †.218 [5.54] diameter is required when jackscrews are used. Recommended Panel Cutout 50 Position .500 [12.70] Typ. .915 [23.24] Plug Assembly (With Posted Pin Contacts) .140 [3.56] Typ. .327 [8.31] Typ. .365 [9.27] 1.110±.010 [28.19±0.25] .300 [7.62] .016 [0.41] R 2.281 [57.94] 2.595±.020 [65.91±0.51] Posted Connectors 2.025 [51.44] .156+.005 -.000 [3.96 ] +0.13 -.000 Dia. 4 Holes .195 [4.95] Typ. .128 [3.25] Typ. .766 [19.45] 1.155 [29.33] .915 [23.24] Plug Assembly (With Posted Pin Contacts) Recommended Panel Cutout Material and Finish .365 [9.27] Plug Assemblies Housing - Phenolic per MIL-M-14, Type CFG; color, black Contacts - Brass per MIL-C-50; selective .000030 [0.00076] gold over .000050 [0.00127] nickel plated (gold plating per MIL-G-45204, nickel plating per QQ-N-290) No. of Pos. 36 50 Termination Method Post Configuration TERMI-POINT Clip .031 x .062 0.79 x 1.57 Post Length† Contact Finish .810 Sel. Gold/Nickel1 20.57 Plug Assembly Part Number 205629-1n 205630-1 Mates with Receptacle Assembly Part Number 1Gold flash over .000050 [0.00127] nickel on entire contact with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. Posts are plated tin-lead over copper. †Post length will accommodate up to 3 terminations. Extraction Tool-Part No. 305183. Refer to page 32 for contact specifications (Type III+, Size 16). m Mating receptacle block using crimp, snap-in contacts for 36-Position Plug Assembly, order Part No. 203956-2. Mating receptacle block using crimp, snap-in contacts for 50-Position Plug Assembly, order Part No. 203622-2. Refer to the appropriate column of Application Chart for Hardware Selection Page 10 through Page 25. Note:36 position connector uses standard 50 position hardware. 50 position connector uses standard 75 position hardware. 60 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Special Application Connectors Special Application Connectors are available in the following configurations: V.35 Shallow Block High Current Mixed High Voltage RFI/EMI Shielded Grounding Blocks V.35 Connector High current connectors are designed for applications requiring up to 25 amperes of current. They are available in 12-position male and female housings which have rectangular contact cavities for accepting Type XII contacts. Mixed connectors are designed for applications that require intermixing signal, power and/or coaxial circuits in the same connector High voltage connectors are designed for high voltage applications using Multimate contacts. The cavity centerline spacings and the silo construction of the contact cavities increase the current creepage path for higher voltage ratings. Housing sizes include 20 and 28 positions. RFI/EMI shielding kits provide shielding capabilities against radio frequency and electromagnetic interferences. Special 104-position housings accept Multimate contacts and are especially designed for use with shielding hardware. These shielding kits cannot be used with the standard 104-position connector housings. Grounding blocks are ideally suited for aircraft applications, where shielded cable is to be grounded to an airframe. The ground wires of shielded cables are pigtailed off with ferrules and are crimped to Size 16 socket contacts. The contacts are loaded into a standard 14- or 34-position connector housing. This connector then can be mated to the grounding block which is fastened to the aircraft frame. Grounding blocks have Size 16 screw-machined pin contacts which are staked, riveted and soldered into the L-shaped metal bracket. The bracket has fixed jackscrew receptacles that will accept the special turnable jackscrews fastened to the mating socket connector half. Special Application Connectors The 34 position V.35 Connector is fully assembled and ready for placement on a printed circuit board. They are also available in kit form for cable assembly. These AMP V.35 connectors meet the requirements of 408-2593 for CCITT V.35 interfacing. housing. Housings are available in 15-, 16-, 29 CF (center fastener) and 42-position sizes and, depending upon the specific configuration, will accept Multimate contacts, Type I and Miniature, Standard and Twin Standard COAXICON contacts. The rectangular contact cavities accept Type XII contacts. 61 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant M Series V.35 Special Application Connectors Product Facts Meets requirements of 408-2593 for CCITT V.35 interface Pcb connectors fully assembled, right-angle and vertical mount Mounting bracket secures pcb connector to board Pcb connectors preloaded with Size 16 contacts Right-angle connector features true position location wafer Intermateable with comparable M Series connectors Cable connector kits available with 1-piece stamped and formed shield or new, more durable die cast 2-piece shield Cable connectors accept Size 16, Type III+ strip form or loose piece contacts Housings made of UL 94V-0 rated flame retardant material Recognized under the Component Program of the Underwriters Laboratories Inc. for 250 volts, File No. E28476 by Canadian Standards Association, File No. LR7189 Special Application Connectors Certified The 34-position V.35 includes both printed circuit board mount and cable mount configurations. The pcb connectors are fully assembled and ready for placement on printed circuit boards. Available in vertical or right-angle mount versions, they offer dependable, convenient assembly in high-speed data transmission applications. Connectors are preloaded with economical, dependable Size 16 precision stamped and formed contacts. Contact posts feature a chamfered lead-in that eases assembly to the pc boards. A mounting bracket for securing the connector to the pc board is standard equipment. Right-angle pcb connectors feature true position, location wafers that provide for the exact location of each post. Both the right-angle and vertical mount pcb connectors are fully mateable with comparable M Series connectors. Cable connector assemblies are offered in kit form. Each kit contains: a 34-position housing; onepiece or two-piece shield; two, one-piece turnable jackscrews; strain relief clamp; and necessary mounting screws. Shields are offered in an economical one-piece stamped and formed version or a more durable two-piece die cast version. A choice of die cast zinc, nickel plated or stainless steel turnable jackscrews are available. Cable connectors accept Size 16, Type III+ pin and socket contacts. (Contacts sold separately, see page 31.) AMP M Series V.35 Special Application Connectors meet the requirements of ISO 2593 for CCITT V.35 interface. Technical Documents Product Specifications— 108-10001 M Series 042 Type 62 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant M Series V.35 Special Application Connectors (Continued) Material Specifications Contacts The material composition and construction of AMP Type III+ contacts encompasses varying price ranges and performance characteristics. Specific materials and available plating thicknesses of each contact are provided. Housings M Series V.35 connector housings are made of general purpose phenolic (black) or polyester (black). Phenolic housings are molded of material per MIL-M-14, Type CFG. The performance characteristics of this material makes the connector an excellent choice in applications where exceptional resistance to acids, alkalies, or solvents is not a prime factor. Hardware A variety of materials such as plated steel, stainless steel, zinc (nickel plated) and aluminum are used in the manufacture of M Series V.35 connector hardware. This provides for the proper operation and durability of each hardware component, while offering a choice of economies to satisfy partic- ular application requirements. Current Carrying Capabilities Temperature Rating Phenolic Housings, -55°C to +150°C Polyester Housings –55°C to +130°C Flammability Rating Phenolic Material, UL 94V-0 Dielectric Withstanding Voltage (at sea level) Type III+ Contacts, 900 VAC, RMS Durability (Mating/Unmating) - Contacts, Gold plated 500 cycles; Contacts, Bright tin-lead plated - 50 cycles Note: For detailed information on the above performance data and further information on other performance data such as Insulation Resistance, Thermal Shock, Moisture Resistance, Vibration and Physical Shock, request AMP Product Specification No. 108-10001. Special Application Connectors The total current capacity of each contact in any given M Series connector is dependent upon the heat rise resulting from the combination of electrical loads of all contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. Caution must be taken to insure that this combination of conditions does not cause the internal temperature of the connector to exceed the maximum operating temperature of the housing material. Several variables which must be considered when determining this maximum current capability for your application are: a) Wire Size - Larger wire will carry more current since it has less internal resistance to current flow and generates less heat. The wire also conducts heat away from the connector. b) Connector Size - In general, with more circuits in a connector, less current per contact can be carried. c) Current Load Distribution Spreading those lines with greater current loads throughout the connector, particularly around the outer perimeter, will enhance heat dissipation. d) Ambient Temperature With higher ambient temperature, less current can be carried. Performance Data 63 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors M Series V.35 Printed Circuit Board Connectors Right-Angle Receptacle Assembly .468 [11.89] 2 Plc. 1.565 [39.75] .275 [6.98] 2 Plc. 2.000±.020 [50.80±0.51] 1.687 [42.85] Material and Finish Housing—Flame retardant phenolic or polyester, black Contacts—Brass, plated: a) .000030 [0.00076] gold min. in mating area, .000050 [0.00127] nickel min. underplating overall Contact Spring—Stainless steel Contact Post—Brass, tin plated Mounting Bracket—Brass, tin-nickel plated or zinc, nickel plated of Mounting No. Bracket Pos. 34 Brass, 14 Tin-Nickel Plated 27 Special Application Connectors 34 17 Zinc, Nickel 23 Plated 22 22 .375 [9.52] Ref. .365 [9.27] 2 Plc. .750 [19.05] (For Recommended PC Board Hole Pattern see page 65) Boardlocks—Copper alloy, tin plated Location Wafer—Phenolic Nuts and Lockwashers— Steel, zinc plated Jackscrews—Stainless steel PCB Housing Dimensions Boardlocks Material A B .555 * No Phenolic 14.10 .555 * No Phenolic 14.10 .555 * No Phenolic 14.10 .572 .347 Yes Phenolic 14.53 8.81 .572 .347 Yes Phenolic 14.53 8.81 .572 .347 Yes Phenolic 14.53 8.81 .572 .347 Yes Phenolic 14.53 8.81 .555 .330 Yes Phenolic 14.10 8.38 of Mounting No. Bracket Pos. PCB Dimensions Boardlocks Housing Material A B Brass, .555 No Polyester 34 Tin-Nickel Plated 14.10 * 34 None — * No Polyester Brass, .555 19 Tin-Nickel Plated 14.10 * No Polyester 18 None — * — Polyester 64 Select Load Pattern Part Number Fully Loaded 2-212810-0 B, C, D, E, F, H, P, R, S, T, V, X, Y, AA 2-212810-4 A, B, C, D, E, F, H, J, P, R, S, T, U, V, W, X, Y, AA, BB, CC, DD, FF, HH, JJ, KK, LL, NN 2-212810-7 Fully Loaded 1-213574-1 A, B, C, D, E, F, H, P, R, S, T, U, V, W, X, Y, AA 1-213574-2 A, B, C, D, E, F, H, J, K, L, N, P, R, S, T, U, V, W, X, Y, AA, BB, NN 1-213574-3 A, B, C, D, E, F, H, K, L, N, P, R, S, T, U, V, W, X, Y, AA, BB, NN 1-213574-4 A, B, C, D, E, F, H, J, L, N, P, R, S, T, U, V, W, X, Y, AA, HH, NN 1-213574-5 Select Load Pattern Part Number Fully Loaded 1-213806-0 Fully Loaded A, B, C, D, E, F, H, J, L, P, R, S, T, U, V, W, X, Y, AA A, B, C, D, E, F, H, K, P, R, S, T, U, V, W, X, Y, AA 1-213806-3 Hardware Supplied Unassembled 1-213806-1 No Hardware Supplied 1-213806-2 34 23 Zinc, Nickel Plated Zinc, Nickel Plated .572 14.53 .572 14.53 .347 Yes 8.81 .347 Yes 8.81 Polyester Fully Loaded 213977-9 Polyester A, B, C, D, E, F, H, J, K, L, N, P, R, S, T, U, V, W, X, Y, AA, BB, NN 213977-7 23 Zinc, Nickel Plated .572 14.53 .347 Yes 8.81 Polyester A, B, C, D, E, F, H, J, L, N, P, R, S, T, U, V, W, X, Y, AA, HH, KK, NN 213977-8 17 Zinc, Nickel Plated .572 14.53 .347 Yes 8.81 Polyester A, B, C, D, E, F, H, P, R, S, T, U, V, W, X, Y, AA 1-213807-0 *The mounting bracket has an elongated slot for a 4-40 screw that will accommodate a .330 [8.38] or .347 [8.81] footprint. Note: Other select loaded configurations can be made available; consult Tyco Electronics Corporation. Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors M Series V.35 Printed Circuit Board Connectors (Continued) Right-Angle Plug Assembly 1.565±.020 [39.75±0.51] .468 [11.89] 2 Plc. .275 [6.98] 2 Plc. 2.000±.020 [50.80±0.51] 1.687 [42.85] Material and Finish .375 [9.52] Typ. .365 [9.27] 2 Plc. .750 [19.05] .000 0.00 Housing - Flame retardant phenolic or polyester, black Contacts—Brass, plated: a) .000030 [0.00076] gold min. in mating area, .000050 [0.00127] nickel min. underplating overall Contact Spring - Stainless steel Contact Post—Brass, tin plated Mounting Bracket - Brass, tin-nickel plated or zinc, nickel plated Boardlocks - Copper alloy, tin plated Location WafervPhenolic Nuts and Lockwashers Steel, zinc plated Jackscrews - Stainless steel .125.005 [3.180.13] Dia. 2 Plc. .843 [21.41] .054.002 [1.370.05] Dia. 34 Plc. MM .525 [13.34] KK .375 [9.53] EE .225 [5.72] AA .075 [1.91] W .075 [1.91] S .225 [5.72] M .375 [9.53] H .525 [13.34] C NN .600 [15.24] JJ .450 [11.43] DD .300 [7.62] Z .150 [3.81] V .000 [0.00] R .150 [3.81] L .300 [7.62] F .450 [11.43] B .600 [15.24] LL HH FF CC BB Y X U T P N K J E D A .225 [5.72] .075 [1.91] .075 [1.91] .225 [5.72] .843 [21.41] B Recommended PC Board Hole Pattern (All dimensions typical) No. of Pos. 34 34 Mounting Bracket Brass, Tin Nickel Plated Zinc, Nickel Plated Note: Pc board layouts and connector dimensions illustrated above serve as a guide only; they are not to be used for actual design or construction of customer equipment. Consult AMP customer drawings for latest detailed pc board layout and connector dimension requirements. Dimensions Boardlocks A B .555 * No 14.10 Housing Material Select Load Pattern Part Number Phenolic Fully Loaded 213289-2 .572 14.53 Phenolic Fully Loaded 213513-4 .347 Yes 8.81 Special Application Connectors A *The mounting bracket has an elongated slot for a 4-40 screw that will accommodate a .330 [8.38] or .347 [8.81] footprint. Note: Other select loaded configurations can be made available; consult Tyco Electronics Corporation. No. of Pos. 34 18 Mounting Bracket Zinc, Nickel Plated Dimensions Boardlocks A B .572 .347 Yes 14.53 8.81 —No Hardware Supplied Housing Material Select Load Pattern Part Number Polyester Fully Loaded 213808-3 Polyester A, B, C, D, E, F, H, K, P, R, S, T, U, V, W, X, Y, AA 213808-4 Note: Other select loaded configurations can be made available; consult Tyco Electronics Corporation. 65 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors M Series V.35 Printed Circuit Board Connectors (Continued) .915 [23.24] Vertical Receptacle Assembly .468 [11.89] 2 Plc. 2.000±.020 [50.80±0.51] 1.686 [42.82] Material and Finish Housing - Flame retardant phenolic or polyester, black Contacts - Brass, plated: a) .000030 [0.00076] gold min. in mating area, .000050 [0.00127] nickel min. underplating overall Contact Spring - Stainless steel Contact Post - Brass, tin-lead plated Nuts and Lockwashers Steel, zinc plated Spacers - Stainless steel Jackscrews - Stainless steel .365 [9.27] 2 Plc. .750 [19.05] .125±.005 [3.18±0.13] Dia. 2 Plc. .843 [21.41] A .525 [13.34] C .375 [9.53] H .225 [5.72] M .075 [1.91] S .075 [1.91] W .225 [5.72] AA .375 [9.53] EE .525 [13.34] KK B .600 [15.24] F .450 [11.43] L .300 [7.62] R .150 [3.81] V .000 [0.00] Z .150 [3.81] DD .300 [7.62] JJ .450 [11.43] NN .600 [15.24] D E J K N P T U X Y BB CC FF HH LL MM .054±.002 [1.37±0.05] Dia. 34 Plc. .280 [7.11] .100 [2.54] .080 [2.03] .260 [6.60] .843 [21.41] Special Application Connectors Recommended PC Board Hole Pattern (All dimensions typical) Note: Pc board layouts and connector dimensions illustrated above serve as a guide only; they are not to be used for actual design or construction of customer equipment. Consult AMP customer drawings for latest detailed pc board layout and connector dimension requirements. No. of Mounting Pos. Hardware None 34 Spacers Housing Select Load Pattern Material Part Number Phenolic Fully Loaded Phenolic Fully Loaded Polyester 213524-8 213809-7 13 Phenolic 213524-9 Nuts & Lockwashers 213473-3 B, C, D, E, F, P, R, S, T, V, X, Y, AA Note: Other select loaded configurations can be made available; consult Tyco Electronics Corporation. 66 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors M Series V.35 Printed Circuit Board Connectors (Continued) Vertical Plug Assembly .468 [11.89] 2 Plc. .915 [23.24] 1.686 [42.82] 2.000±.020 [50.80±0.51] Material and Finish Housing - Flame retardant phenolic, black Contacts - Brass, plated: a) .000030 [0.00076] gold min. in mating area, .000050 [0.00127] nickel min. underplating overall Contact Spring - Stainless steel Contact Post - Brass, tin-lead plated Nuts and Lockwashers Steel, zinc plated Spacers - Stainless steel Jackscrews - Stainless steel .365 [9.27] 2 Plc. .750 [19.05] .125±.005 [3.18±0.13] Dia. 2 Plc. .843 [21.41] MM .525 [13.34] KK .375 [9.53] EE .225 [5.72] AA .075 [1.91] W .075 [1.91] S .225 [5.72] M .375 [9.53] H .525 [13.34] C NN .600 [15.24] JJ .450 [11.43] DD .300 [7.62] Z .150 [3.81] V .000 [0.00] R .150 [3.81] L .300 [7.62] F .450 [11.43] B .600 [15.24] LL HH FF CC BB Y X U T P N K J E D A .054±.002 [1.37±0.05] Dia. 34 Plc. .280 [7.11] .100 [2.54] .080 [2.03] Recommended PC Board Hole Pattern (All dimensions typical) Special Application Connectors .260 [6.60] .843 [21.41] Note: Pc board layouts and connector dimensions illustrated above serve as a guide only; they are not to be used for actual design or construction of customer equipment. Consult Tyco Electronics customer drawings for latest detailed pc board layout and connector dimension requirements. No. of Pos. Mounting Select Load Pattern Hardware Part Number 19 Spacers* A, B, C, D, E, F, K, L, N, P, R, S, T, U, V, W, X, Y, AA 213550-4 34 Spacers* Fully Loaded 213550-5 *Jackscrews and spacers are provided unassembled. Note: Other select loaded configurations can be made available, consult Tyco Electronics Corporation. 67 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant M Series V.35 Cable Connectors Cable Connector Kits, 34 Position, Phenolic 2.050±.030 [52.07±0.76] Plug .828±.030 [21.03±0.76] 1.620±.040 [41.15±1.02] A ±.0400 [±1.02] Receptacle Material and Finish Housing - Flame retardant phenolic, black Shield - Anodized aluminum Screws - Steel, zinc plated Jackscrews - Stainless steel Cable Clamp - Steel, nickel plated Kits include: nHousing nOne-piece nOne-piece shield turnable jackscrews Special Application Connectors nStrain relief clamp nMounting screws Notes: 1. Plug and receptacle connector kits come partially assembled. 2. Plug connector kits are available with long and short shields, (long shield provides pin protection) and two different size cable clamps. 3. Housings are keyed to fix the proper location of the male and female jackscrew as defined by 408-2593. 4. Short shield kits, Part No. 213753-1 available with all accessories listed above except housing block and jackscrews. Part number for blocks are found on page 47. 5. Pin and socket contacts sold separately. Size 16, Type III+ contacts are listed on page 31. Shield Size Short Short Long Long Short Short Short Cable Dia. Housing Range Material .435-.545 Phenolic 11.05-13.83 .300-.450 Phenolic 7.62-11.43 .435-.545 Phenolic 11.05-13.83 .300-.450 Phenolic 7.62-11.43 .435-.545 Phenolic 11.05-13.83 .300-.450 Phenolic 7.62-11.43 .200-.300 Phenolic 5.08-7.62 Kit Part Numbers Dimension A Receptacle Plug 1.53 — 213300-1 38.86 1.53 — 213300-2 38.86 1.97 — 213300-3 50.04 1.97 — 213300-4 50.04 1.53 213522-1 — 38.86 1.53 213522-2 — 38.86 1.53 — 213300-7 38.86 68 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors M Series V.35 Cable Connectors (Continued) Cable Connector Kits, 34 Position, Polyester (Continued) 2.050±.030 [52.07±0.76] Plug .828±.030 [21.03±0.76] 1.620±.040 [41.15±1.02] Receptacle Material and Finish Housing—Flame retardant polyester, black Shield—Anodized aluminum Screws—Steel, zinc plated Jackscrews—Stainless steel or zinc, nickel plated Cable Clamp—Steel, nickel plated Packaging Bulk Individual Individual Individual Individual Bulk Individual Individual Individual Individual Cable Dia. Range .435-.545 11.05-13.83 .300-.450 7.62-11.43 .435-.545 11.05-13.83 .435-.545 11.05-13.83 .300-.450 7.64-.11.43 .435-.545 11.05-13.83 .300-.450 7.62-11.43 .435-.545 11.05-13.83 .300-.450 7.62-11.43 .300-.450 7.62-11.43 Housing Material Kit Part Numbers Jackscrew Type Receptacle Plug Polyester Stainless Steel 213931-1 — Polyester Stainless Steel 213931-2 — Polyester Zinc 213931-3 — * Zinc 213931-4 — Polyester Zinc 213931-5 — Polyester Stainless Steel — 213932-1** Polyester Stainless Steel — 213932-2** Polyester Zinc — 213932-3** Polyester Zinc — 213932-4** Polyester Zinc — 213932-5** Special Application Connectors Kits include: nHousing nOne-piece shield nOne-piece turnable jackscrews nStrain relief clamp nMounting screws Notes: 1. Plug and receptacle connector kits come partially assembled. 2. Two different size cable clamps. 3. Housings are keyed to fix the proper location of the male and female jackscrew as defined by 408-2593. 4. Pin and socket contacts sold separately. Size 16, Type III+ contacts are listed on page 31. **Housing not included in Kit No. 213931-4 **Long Shield, Assembled Length – 2.060±.040 [52.32±1.20] 69 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors M Series V.35 Cable Connectors (Continued) Cable Connector Kits, 34 Position, Phenolic Long Screw (2) (Continued) Material and Finish Housing - Flame retardant phenolic, black Shield - Zinc, nickel plated Screws - Steel, zinc plated Jackscrews - Stainless steel or zinc, nickel plated Cable Clamp - Steel, nickel plated Male Jackscrew Cable Clamp Two-Piece Shield Kits include: n Housing n Two-piece shield n One-piece turnable jackscrews n Two cable clamp inserts n Mounting screws Special Application Connectors Notes: 1. Plug and receptacle connector kits come partially assembled. 2. Plug connector kits are available with or without pin hoods. 3. Housings are keyed to fix the proper location of the male and female jackscrew as defined by 408-2593. 4. Choice of stainless steel or zinc die cast one-piece jacksrews. 5. Pin and socket contacts sold separately. Size 16, Type III+ contacts are listed on page 31. Pin Hood Female Jackscrew Short Screw (4) Pin Hood No No Yes Yes No No No No No Yes No Cable Dia. Range .400-.600 10.16-15.24 .250-.400 6.35-10.16 .400-.600 10.16-15.24 .250-.400 6.35-10.16 .400-.600 10.16-15.24 .400-.600 10.16-15.24 .250-.400 6.35-10.16 .400-.600 10.16-15.24 .150-.300 3.81-7.62 .150-.300 3.81-7.62 .150-.300 3.81-7.62 Connector Housing Jackscrew Type Kit Part Numbers Receptacle Plug Zinc — 213684-1 Zinc — 213684-2 Zinc — 213684-3 Zinc — 213684-4 Stainless Steel — 213684-7 Zinc 213685-1 — Zinc 213685-2 — Stainless Steel 213685-3 — Zinc 213685-5 — Zinc — 213684-9 Zinc — 1-213684-0 70 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors M Series V.35 Cable Connectors (Continued) Cable Connector Kits, 34 Position, Polyester (Continued) Long Screw (2) Material and Finish Housing—Flame retardant polyester, black Shield—Zinc, nickel plated Screws—Steel, zinc plated Jackscrews—Zinc, nickel plated Cable Clamp—Steel, nickel plated Male Jackscrew Two-Piece Shield Kits include: n Housing n Two-piece shield n One-piece turnable jackscrews n Two cable clamp inserts n Mounting screws Notes: 1. Plug and receptacle connector kits come partially assembled. 2. Plug connector kits are available with or without pin hoods. 3. Housings are keyed to fix the proper location of the male and female jackscrew as defined by 408-2593. 4. Pin and socket contacts sold separately. Size 16, Type III+ contacts are listed on page 31. Cable Clamp Pin Hood Female Jackscrew Short Screw (4) Connector Housing Cable Dia. Range .150-.300 3.81-7.62 .250-.400 6.35-10.16 .150-.300 3.81-7.62 .250-.400 6.35-10.16 .150-.300 3.81-7.62 .250-.400 6.35-10.16 No .400-.600 10.16-15.24 Yes .400-.600 10.16-15.24 No .400-.600 10.16-15.24 Kit Part Numbers Receptacle Plug — 213803-1 — 213803-2 — 213804-1 — 213804-2 213805-1 — 213805-2 — — 213803-3 — 213804-3 213805-3 — Special Application Connectors Pin Hood No No Yes Yes No No 71 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Special Application Connectors High Current 12 Position UL Voltage Rating: 1800 V Material and Finish Housing - Phenolic, 94V-O rated, black Contacts must be ordered separately. .327 [8.31] +.020 .140 [3.56] .500 [12.70] 1.110±.010 [28.19±0.25] 1.090 -.000 [27.69 .365 [9.27] Typ. +0.51 -.000 ] .386 [9.80] Typ. .016 [0.41] R Typ. 2.025 [51.44] .156 [3.96] Dia. 4 Holes .195 [4.95] .766 [19.46] 1.155 [29.34] 1.983±.010 [50.37±0.25] 2.595±.020 [65.91±0.51] 2.281 [57.94] .450 [11.43] Typ. .120 [3.05] Dia. .128 [3.25] Recommended Panel Cutout Plug Housing Special Application Connectors 1.110±.010 [28.19±0.25] 1.500 [38.10] .365 [9.27] 1.983±.010 [50.37±0.25] 2.595±.020 [65.91±0.51] 2.281 [57.94] .120 [3.05] Dia. Receptacle Housing Phenolic Housing Part No. Plug 205042-1 Receptacle 205043-1 Quantity Contacts Accepted Contact Type Page Ref. 12 Type XII 38, 39 Note: 12 position connector uses Standard 75 Position Hardware. Refer to appropriate column of Application Charts for Hardware Selection pages 10 through 25. 72 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Special Application Connectors (Continued) Mixed 29 CF Position (with Center Fastener) Material and Finish Housing - Phenolic, 94V-O rated, black Contacts must be ordered separately. 1.147 [29.13] .766 [19.46] .190 [4.83] 2.025 [51.44] .156 [3.96] Dia. 4 Holes .323 [8.20] 1.025 [26.04] .365 [9.27] 1.110±.010 [28.19±0.25] .200 [5.08] .015 R [0.38] Typ. .128 [3.25] .213±.015 [5.41±0.38] 2.282 [57.96] 2.595±.020 [65.91±0.51] 1.983±.010 [50.37±0.25] .148 [3.76] .152 Dia. [3.86] .500 [12.70] .095 [2.41] R Plug Housing Recommended Panel Cutout 1.110±.010 [28.19±0.25] 2.282 [57.96] 1.440 [36.58] .365 [9.27] 2.595 [65.91] 1.983 [50.37] Special Application Connectors .148 [3.76] .152 Dia. [3.86] Receptacle Housing Phenolic Housing Part No. Receptacle Quantity Plug *14* 12 202479-2 202478-2 2 1 Contacts Accepted Contact Type Type II Type III+ Subminiature COAXICON Type XII Standard COAXICON Type I Miniature COAXICON Page Ref. 30 31-35 40, 41 38, 39 — 36 42, 43 *Quantity may be all of the same type, or a combination of those types listed. See Hardware Section for appropriate hardware for this connector. See pages 78-89. 73 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Special Application Connectors (Continued) Mixed 42 Position Material and Finish Housing - Phenolic, black or diallyl phthalate, blue, 94V-O rated Contacts must be ordered separately. .790 [20.01] .395 [10.03] .065 [1.65] R or .109 [2.77] R† .161 [4.09] .915 [23.24] .750±.010 [19.05±0.25] .365 [9.27] 2 Plc. .120 [3.05] Dia. 2 Plc. .016 [0.41] R Typ. 2.281 [57.94] 2.282 [57.96] 2.593±.020 [65.86±0.51] 2.025 [51.44] .128 [3.25] .130 [3.30] Dia. 4 Holes .468 [11.89] .130 [3.30] Dia. or .218 [5.54] Dia.† .120 [3.05] Dia. 4 Plc. .218 [5.54] Dia. 4 Plc. †.218 [5.54] diameter is required when jackscrews are used. Special Application Connectors Recommended Panel Cutout Plug Housing Receptacle Housing Phenolic Diallyl Phthalate Contacts Accepted Housing Part No. Housing Part No. Quantity Contact Type Page Ref. Plug Receptacle Plug Receptacle Type II 30 Type III+ 31-35 36* Subminiature 40, 41 202515-1 202516-1 202515-3 202516-3 COAXICON Type I 36 6* Miniature 42, 43 COAXICON *Quantity may be all of the same type, or a combination of those types listed. Note: 42 position connector uses Standard 50 Position Hardware. Refer to appropriate column of Application Charts for Hardware Selection pages 10 through 25. 74 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Special Application Connectors (Continued) High Voltage 20 Position UL Voltage Rating: 1800 V Material and Finish Housing - Diallyl phthalate, 94V-O rated, blue Contacts must be ordered separately. .782 [19.86] .157 [3.99] .234 [5.94] .468 [11.89] .750 [19.05] .119 [3.02] .093 [2.36] R Typ. 1.686 [42.82] 2.000 [50.80] 1.448 [36.78] .078 [1.98] R Typ. .155 [3.94] Dia. 4 Holes 1.411 [35.84] .375 [9.53] Typ. Recommended Panel Cutout .090 [2.29] R 4 Plc. .960 [24.38] Plug Housing Diallyl Phthalate Housing Part No. Special Application Connectors Plug Housing Wiring Side Receptacle Housing Receptacle Housing Wiring Side Quantity Plug Receptacle 203908-2 203909-2 20* Contacts Accepted Contact Type Type II Type III+ Subminiature COAXICON Page Ref. 30 31-35 40, 41 *Quantity may be all of the same type, or a combination of those types listed. Note: 20 Position connector uses Standard 34 Position Hardware. Refer to appropriate column of Application Charts for Hardware Selection pages 10 through 25. 75 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Special Application Connectors (Continued) High Voltage 28 Position UL Voltage Rating: 1800 V Material and Finish Housing - Phenolic, 94V-O rated, black Contacts must be ordered separately. .500 [12.70] .327 [8.31] .015 [0.38] R Typ. .140 [3.56] 1.305 [33.15] .365 [9.27] .156 [3.96] Dia. 4 Plc. 2.281 [47.94] 1.983±.010 [50.37±0.25] 2.595±.020 [65.91±0.51] 2.025 [51.44] .195 [4.95] .156 [3.96] Dia. 4 Holes .766 [19.46] 1.155 [29.34] .128 [3.25] .120 [3.05] Dia. 4 Plc. 1.110±.010 [28.19±0.25] Plug Housing Recommended Panel Cutout .766 [19.46] .915 [23.24] .365 [9.27] .156 [3.96] Dia. 4 Holes 1.983±.010 [50.37±0.25] Special Application Connectors 2.595±.020 [65.91±0.51] 1.110±.010 [28.19±0.25] .120 [3.05] Dia. 4 Plc. Receptacle Housing Phenolic Housing Part No. Receptacle Quantity Plug 205689-2 205690-2 28* Contacts Accepted Contact Type Type II Type III+ Subminiature COAXICON Page Ref. 30 31-35 40, 41 *Quantity may be all of the same type, or a combination of those types listed. Note: 28 Position connector uses Standard 75 Position Hardware. Refer to appropriate column of Application Charts for Hardware Selection Pages 10 through 25. 76 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Special Application Connectors (Continued) Grounding Blocks .062 [1.57] Dia. Typ. Material and Finish Plate - Brass, tin plated Clinch Nuts - Stainless steel Pin Contacts - Phosphor bronze, gold over nickel plated .059 [1.50] R .620 [15.75] .060 [1.53] Typ. .937 [23.80] .492 [12.50] 1.250±.020 [31.75±0.51] 14-Position, Part No. 203540-1* .930 [23.62] 1.686 [42.82] .062 [1.57] Dia. .060 [1.53] Typ. .492 [12.50] .059 [1.50] R Special Application Connectors 2.000±.020 [50.80±0.51] 34-Position, Part No. 204814-1* Grounding blocks mate with standard 14 and 34 position receptacle housings. Note: Use referenced turnable jackscrews on mating housings when mating to grounding blocks. *CSA Certification pending. Fastening Hardware - For use in connector housings to mate with grounding blocks Jackscrews .562 [14.27] 1.098 [27.89] Material and Finish Jackscrew Body - Die cast zinc, (clear chromate) conversion coating Jackscrew Tip, Roll Pin Stainless steel Short Turnable Jackscrew, Male Part No. 203618-1 (2 Req’d.) Short-Short Turnable Jackscrew, Male Part No. 203535-2 (2 Req’d.) 77 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Fastening Hardware Jackscrews Turnable Jackscrews Material and Finish Roll Pin Turnable Jackscrew Body Die cast zinc, chromate conversion coating Turnable Jackscrew Tip Stainless steel Roll Pin - Stainless steel Roll Pin 3.305 [83.95] (Assembled) 3.285 [83.44] (Assembled) For Fixed Jackscrews Roll Pin Roll Pin 2.285 [58.04] (Assembled) 2.305 [58.55] (Assembled) Lockwasher - Steel Hex Nut - Steel, zinc plated Jackscrews are used as an aid in mating and unmating connectors and for holding mated connectors together, mostly larger sizes (34-position and up). They can also be used for polarization. Turnable jackscrews are free to rotate in a connector housing and are always used opposite mating fixed jackscrews. Where provided, roll pins are used to hold a male or female tip onto the turnable jackscrew body. AMP Assembly Tool No. 91016-2 (shown below) is available for properly assembling the turnable jackscrews on a connector housing. Fixed jackscrews can be readily assembled to a connector housing with the Nut Driver Tool (also shown below). Hardware AMP Assembly Tool Part No. 91016-2 (for Roll Pins) Male Female Male Female Long-Long Long Roll Pin Roll Pin 1.648 [41.84] (Assembled) Male 1.670 [42.42] (Assembled) Female Roll Pin Roll Pin Flat Washer 1.180 [29.97] (Assembled*) Flat Washer Male Short 1.200 [30.48] (Assembled*) Female Short-Short *Assembled dimension includes metal thickness of Pin Hood or Strain Relief Clamp. Remove washer when both Pin Hood and Strain Relief Clamp are used. Turnable Jackscrews Connectors Used on (No. of Positions) Jackscrew Part No. Special Application Style 6-32 [M3.5 x 0.6]6-32 [M3.5 x 0.6] Posted Double Lead Single Lead Standard High High Thread ThreadCurrent Mixed Voltage Long-Long 201911-1 207234-1 Male1 Long-Long 201910-1 207235-1 Female1 Long 1-200871-0 201413-4 Male Long 1-200867-1 201414-4 Female Short 200868-1 201087-1 Male Short 200870-1 201088-1 Female Short-Short 201388-1 201827-1 Male Short-Short 201389-1 201828-1 Female 50 (90° shield only), 75 and 104 — 12 42 28 20, 26, 34, 41, 20, 26, 34, 41, 12 and 50 and 50 15, 16 20 and 42 and 28 6, 14, 20, 26, 6, 14, 20, 26, 34, 34, 41, 50, 34, 41, 50, 12 75 and 104 75 and 104 15, 16 20 and 42 and 28 6, 14, 20, 26, 6, 14, 20, 26, 34, 34, 41, 50, 34, 41, 50, 12 75 and 104 75 and 104 15, 16 20 and 42 and 28 1Long-Long Turnable Jackscrews are used only with Two-Piece Shields on the connector sizes listed. Notes: 1.Turnable Jackscrews mate with any Fixed Jackscrew listed below having the same thread size. 2.Special Turnable Jackscrews for use in connector housings to mate with Grounding Blocks are presented on page 77. 3.Single-lead versions are designed to mate with competitive Jackscrews. Roll pins for turnable jackscrews, Long-Long, Long, Short Part No. 201501-1, Short-Short Part No. 201501-2. Nut Driver Part No. 811262-1 (4-40) 78 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Fastening Hardware (Continued) Fixed Jackscrews 4-40 Hex Nut 4-40 Hex Nut Lock Washer Lock Washer .815 [20.7] .840 [21.34] Male Female Fixed Jackscrews Jackscrew Part No. Type Male Female 6-32 [M3.5 x 0.6] Double Lead Thread 1-200874-2 200875-7 6-32 [M3.5 x 0.6] Single Lead Thread 201092-4 201089-4 Notes: 1. Fixed Jackscrews mate with any Turnable Jackscrew listed above having the same thread size. Notes: 2. Single-lead versions are designed to mate with competitive Jackscrews. Notes: 3. Double-Lead Thread and Single-Lead Thread Jackscrews can NOT be mixed; i.e., Double-Lead must mate with Double, Single-Lead with Single. Notes: 4. Double-Lead Thread has two leads in the same revolution versus one lead for Single-Lead Thread. Therefore, Double-Lead Thread will pick up twice as fast. Hardware 79 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Fastening Hardware (Continued) Locking Springs For Housings with Single Mounting Hole .375 [9.53] Material and Finish Male (Spring Member) Spring steel, nickel plated Female (Latching Member) Stainless steel A Max. (Assembled) Male .375 [9.53] Locking Springs are used to hold mated connectors together. Although Locking Springs can be used on connectors up to 50 positions, they are primarily used on smaller size connectors (less than 34 positions). .620 [15.75] Female In all applications, a Male (Spring Member) is used opposite a Female (Latching Member). They can be secured to a connector housing using Guide Pins and Sockets or 4-40 x .250 [6.35] fillister head screws and nuts. Locking Springs can be used with all hardware, except Closed-End Pin Hoods. A Max. (Assembled) .320 [8.13] .375 [9.53] For Housings with Three Mounting Holes A Max. (Assembled) Male .375 [9.53] .620 [15.75] Hardware Standard Connector Size* 6 14 20 26 34 41 50 A Max. 1.413 35.89 1.662 42.21 1.975 50.17 2.037 51.74 2.412 61.26 3.047 77.39 3.006 76.35 *A dimension also applies to other comparably sized connector types listed in the chart at the right. A Max. (Assembled) Female .320 [8.13] Connectors Used On (No. of Positions) Locking Spring Part No. Special Application Male Female Standard Posted (Spring (Latching High High Mixed Member) Member) Current Voltage 201922-1 201921-1 201923-1 201918-1* 201925-1 201926-1 6, 14, 20 and 41 26 34 and 50 6, 14, 20 and 41 26 34 and 50 — — — — — 15 16 and 42 — 20 *Single female latch, two must be ordered per assembly. 80 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Guiding Hardware Guide Pins and Sockets 6-32 Hex Nut (75, 104, 160CF Pos.) 4-40 Hex Nut Material and Finish Guide Pins and Sockets— Stainless steel Lockwashers—Stainless steel Hex Nuts—Steel, zinc plated Guiding hardware is used to align connector halves during mating. This hardware can also be used for keying connectors to provide for proper mating. Guiding hardware can be readily secured to connector housings using the Nut Driver Tool shown below. Center Guide Pins and Sockets are used primarily in housings having a single mounting hole, but can also be used in the centermost hole of housings having 3 or 4 mounting holes. Corner Guide Pins and Sockets are used in the corner holes of housings having 2, 3 or 4 mounting holes. They cannot be used in center mounting holes which are slightly deeper than corner mounting holes to accept Jackscrews. Lock Washer .840 [21.34] .830 [21.08] .780 [19.81] Pin Lock Washer Socket .795* [20.19] Pin Center Guide Socket Corner Guide 6-32 Hex Nut Lock Washer Spacer 6-32 Hex Nut Lock Washer Spacer 1.097 [27.86] Pin 6-32 Hex Nut Lock Washer .625** [15.88] Socket 1.156 [29.36] Long Pin Corner Guide (104 CF) Connectors Used On (No. of Positions) Guide Pins and Sockets Special Application Standard Posted Type Part No. High High Mixed Current Voltage Center Pin 200389-2 6, 14, 20, 26, 34, 6, 14, 20, 26, 34, 200390-9 12 15, 16 and 42 20 and 28 41, 50, 75 and 104 41, 50, 75 and 104 Center Socket 207619-1*2 Corner Pin 1-200833-1 1-200835-1 34 and 50 34 and 50 — 16 and 42 20 Corner Socket 203964-1* Corner Pin 1-201046-2 201047-2 75, 104 and 160 CF 75, 104 and 160 CF 12 29 28 Corner Socket 203966-1* 202173-8 Corner Pin 202173-73 202174-5 104 CF 104 CF — — — Corner Socket 202174-43 204099-2** Long Pin1 201540-1 1Two Long Pins are to be installed in diagonal corners. Use without Guide Sockets. 2Hex Nut Stainless Steel. 3Without Spacer. ** These Corner or Center Guide Sockets (.880 [22.35] long) are to be used when housings are loaded with Subminiature COAXICON contacts. ** Corner Socket, Part No. 204099-2 (.838 [21.29] long), is to be used when housings are loaded with Subminiature COAXICON contacts. Hardware Nut Driver Part No. 811262-1 (4-40) Part No. 811262-2 (6-32) Lock Washer 4-40 Hex Nut (34 & 50 Pos.) 4-40 Hex Nut (34 & 50 Pos.) Lock Washer 4-40 Hex Nut 6-32 Hex Nut (75, 104, 160CF Pos.) 81 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Protective Hardware Pin Hoods, Internal Open-End and ClosedEnd C C Material and Finish See charts A Pin Hoods are used to protect pin contacts that protrude from a connector housing. When contacts are mixed (pins and sockets in both housings), an Internal Pin Hood is used on one housing and an External Pin Hood (page 83) is used on the other housing. Or a Long Shield is used on one housing and an External Pin Hood must be used on the other housing. When a housing is loaded with all pin contacts, an Internal or External Pin Hood may be used—no Pin Hood is required on the mating half. External Open-End Pin Hoods with flanges (page 83) are used primarily for mounting a connector with pin contacts to a panel. All Pin Hoods may be secured to connector housings using other appropriate hardware, such as Jackscrews and Guide Pins and Sockets. A B B Internal Open-End Internal Closed-End Note: Typical Internal Open-End and Closed-End Pin Hoods are illustrated. Slight differences in configuration exist for various sizes. The mounting holes and/or slots in each Pin Hood match the mounting hole pattern of the connector housing on which the Pin Hood is used. Pin Hoods, Internal Open-End Connectors Used On (No. of Positions) Dimensions Special Application Pin Hood Material Part No. Standard Posted High A B C High Current Mixed Voltage 1.000 .500 .718 Nickel Plated 204258-6 6 6 — — — 25.4 12.7 18.24 Steel 1.250 .550 .718 Nickel Plated 201363-4 14 14 — — — 31.75 13.97 18.24 Steel 1.632 .725 .718 Nickel Plated 201785-4 26 26 — 15 — 41.45 18.42 18.24 Steel 2.000 .880 .718 Nickel Plated 201786-4 34 34 — 16 20 50.8 22.35 18.24 Steel Pin Hoods, Internal Closed-End Hardware Connectors Used On (No. of Positions) Dimensions Special Application Pin Hood Material Part No. Standard Posted High A B C High Current Mixed Voltage 2.130 .880 .687 Nickel Plated 202434-4 34 34 — 16 20 54.1 22.35 17.45 Steel 2.875 .952 .687 Nickel Plated 202394-2 50 50 — 42 — 73.02 24.18 17.45 Steel 2.765 1.310 .687 Nickel Plated 201369-4 75 75 12 — 28 70.23 33.27 17.45 Steel 2.975 1.740 .687 Nickel Plated 201364-4 104 104 — — — 75.57 44.2 17.45 Steel 2.975 2.040 .687 Nickel Plated 203743-4 CF160 CFCF160 CF — — — 75.57 51.82 17.45 Steel 82 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Protective Hardware (Continued) Pin Hoods, External Closed-End and Open-End (with Flanges) C C A Material and Finish A See charts B B External Closed-End External Open-End with Flanges Note: Typical External Closed-End and Open-End (with Flanges) Pin Hoods are illustrated. Slight differences in configuration exist for various sizes. The mounting holes and/or slots in each Pin Hood match the mounting hole pattern of the connector housing on which the Pin Hood is used. Pin Hoods, External Closed-End Connectors Used On (No. of Positions) Dimensions Special Application Pin Hood Material Part No. Standard Posted High A B C High Current Mixed Voltage 1.880 .812 .687 Aluminum 201349-2 26 26 — 15 — 47.75 20.62 17.45 Iridite 2.250 1.000 .687 Aluminum 201350-2 34 34 — 16 20 57.15 25.4 17.45 Iridite 2.845 1.000 .687 Nickel Plated 201390-5 50 50 — 42 — 72.26 25.4 17.45 Steel 2.845 1.360 .687 Nickel Plated 201368-4 75 75 12 29 28 72.26 34.54 17.45 Steel 3.025 1.800 .687 Nickel Plated 201346-4 104 104 — — — 76.84 45.72 17.45 Steel 3.040 1.340 .718 Nickel Plated 202119-2 CF104 CFCF104 CF — — — 77.22 34.04 18.24 Steel 3.025 2.100 .687 Nickel Plated 203744-4 CF160 CFCF160 CF — — — 76.84 53.34 17.45 Steel Pin Hoods, External Open-End with Flanges Connectors Used On (No. of Positions) Dimensions Special Application Pin Hood Material Part No. Standard Posted High A B C High Current Mixed Voltage 2.875 .891 .687 Nickel Plated 202095-5 34 34 — 16 20 73.02 22.63 17.45 Steel 3.375 .565 .687 Nickel Plated 202165-5 41 41 — — — 85.73 14.35 17.45 Steel 3.468 .891 .687 Nickel Plated 202096-5 50 50 — 42 — 88.09 22.63 17.45 Steel Hardware 83 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Protective Hardware (Continued) Shields, Two-Piece, 180° and 90° Cable Exit A (Assembled) Material and Finish Shields - See charts Cable Clamp - Steel, nickel plated Screws - Steel, zinc plated These Two-Piece Shields are used to protect connectors from dust, dirt and physical damage and to provide strain relief for the contacts. They feature integral cable clamps formed at 180° and 90° and are available in long and short versions. Long versions offer pin protection as well as connector protection and strain relief. Short versions may be used in combination with Pin Hoods to provide pin protection. D (Long) C (Short, Assembled) D (Short) C (Long, Assembled) For shielding and fastening applications, Two-Piece Shields are used with Jackscrews. They may be secured to a connector housing using other appropriate hardware such as Guide Pins and Sockets. Two-Piece Shields with cable clamps formed at 45° are available, see page 87. B 180° Cable Exit C (Assembled) A (Assembled) Tyco Electronics does not recommend the use of shields with posted connectors because of the potential of shorting. D D (Short) (Long) Hardware B 90° Cable Exit 84 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Protective Hardware (Continued) Two-Piece Shields, 180° Cable Exit (Long and Short) Dimensions Shield Part No. Material A B C D Long Short .520 1.562 1.8151.300 Nickel Plated — 204087-1 13.21 39.67 46.1033.02 Steel Anodized 201576-1 — 2.4531.970 Aluminum 62.3150.04 .640 1.625 Nickel Plated 201576-2 — 16.26 41.28 Steel 1.7811.300 Nickel Plated — 200514-2 45.2433.02 Steel Anodized 201571-1 — 2.4531.937 Aluminum 62.31 49.2 Nickel Plated 201571-2 — .828 2.000 Steel 21.03 50.8 Anodized — 200517-1 1.7651.250 Aluminum 44.8331.75 Nickel Plated — 200517-9 Steel .515 2.6872.4531.968 202383-2 — 13.08 68.25 62.3149.99 Nickel Plated Steel .515 2.687 1.7811.290 — 202383-1 13.08 68.2545.2432.77 Anodized 201443-1 — 2.4681.970 Aluminum 62.69 5 0.04 Nickel Plated 201443-2 — .828 2.593 Steel 21.03 65.86 Anodized — 200532-1 1.7961.290 Aluminum 45.6232.77 Nickel Plated — 200532-2 Steel 3.3272.797 — 1.195 2.727 84.5171.04 Nickel Plated 202713-2 Steel 30.35 69.272.6552.125 — 202713-1 67.4453.98 1.703 2.765 1.8431.290 Nickel Plated — 201131-1 43.26 70.23 46.8132.77 Cast Aluminum Connectors Used On (No. of Positions) Max. Special Application Cable Standard High High Dia. Current Mixed Voltage .375 9.53 20 — — — .415 10.54 26 — 15 — .500 12.7 34 — 16 20 .435 11.05 41 — — — .550 13.97 50 — 42 — 1.000 25.4 75 12 — 28 .800 20.32 104 — — — Two-Piece Shields, 90° Cable Exit (Long and Short) Connectors Used On (No. of Positions) Max. Special Application Cable Standard High High Dia. Mixed Current Voltage Dimensions Shield Part No. A B C D Long Short .550 13.97 50 — 42 — 1.000 25.4 75 12 — 28 1.000 25.4 CF104 CF — — — Hardware 2.797 203975-2 — .900 2.5923.09871.04 22.8665.8478.692.125 — 203975-1 53.98 2.797 202711-3 — 1.195 2.7303.26071.04 30.3569.3482.802.125 — 202711-1 53.98 1.145 2.8453.3752.375 — 202395-1 29.08 72.26 85.7360.33 Notes: 1. All parts are packaged unassembled. 2. Material: nickel plated steel. 85 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Protective Hardware (Continued) Shields, One-Piece, 180° and 90° Cable Exit A A Material and Finish C (Short, Assembled) Shields and Cable Clamps Steel, nickel plated Screws - Steel, zinc plated One-Piece Shields are used to protect connectors from dust, dirt and physical damage and to provide strain relief for the contacts. They feature integral cable clamps formed at 180° and 90° and are available in long and short versions. Long versions offer pin protection as well as connector protection and strain relief. Short versions may be used in combination with Pin Hoods to provide pin protection. For shielding and fastening applications, One-Piece Shields are used with Locking Springs. They cannot be used with Jackscrews. One-Piece Shields may be secured to a connector housing using other appropriate hardware such as Guide Pins and Sockets. Tyco Electronics does not recommend the use of shields with posted connectors because of the potential of shorting. C (Assembled) D (Short) D (Short) D (Long) C (Long, Assembled) B B 90° Cable Exit 180° Cable Exit Note: Typical 180° and 90° Cable Exit Shields are illustrated. Slight differences in configuration exist for various sizes. One-Piece Shields, 180° Cable Exit (Long and Short) Connectors Used On (No. of Positions) Max. Special Application Cable High Dia. Standard Mixed Voltage Dimensions Shield Part No. A B C D Long Short 2.468 1.969 201378-2 — .531 1.312 62.69 50.01 13.49 33.32 1.796 1.300 — 201360-2 45.62 33.02 .515 1.640 1.796 1.300 — 201227-2 13.08 41.66 45.62 33.02 .640 1.687 1.796 1.296 — 201169-2 16.26 42.85 45.62 32.92 2.468 1.969 201384-2 — .828 2.062 62.69 50.01 21.03 52.37 1.781 1.281 — 201165-2 45.24 32.54 .375 9.53 .350 8.89 .400 10.16 .500 12.7 14 — — 20 — — 26 15 — 34 16 20 Hardware One-Piece Shields, 90° Cable Exit (Short) Dimensions Shield Part No. A B C D Short .828 2.062 2.562 1.812 201469-2 21.03 52.37 65.07 46.02 Connectors Used On (No. of Positions) Max. Special Application Cable Standard High Dia. Mixed Voltage .500 12.7 34 16 20 Note: All parts are packaged unassembled. 86 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Protective Hardware (Continued) Shields,Two-Piece, 45° and 30° Cable Exit A Assembled Material and Finish Shields and Cable Clamps Steel, nickel plated Screws - Steel, zinc plated These Two-Piece Shields are used to protect connectors from dust, dirt and physical damage and to provide strain relief for the contacts. They feature integral cable clamps formed at 45° and are specifically designed for use with 104 CF and 160 CF position standard connectors; 30° exit shield is available for 29 CF position connectors. C B These Shields may be used with Pin Hoods to provide pin protection. 45° Cable Exit These Two-Piece Shields may be secured to a connector housing using other appropriate hardware such as Guide Pins and Sockets. Note: A typical 45° Cable Exit Shield is illustrated. Slight differences in configuration exist between sizes. Tyco Electronics does not recommend the use of shields with posted connectors because of the potential of shorting. Dimensions A B Two-Piece Shields, 45° Cable Exit Shield Part No. C 2.375 202169-4 60.33 1.875 202110-1 47.63 2.750 202798-1 69.85 1.145 2.845 72.26 29.08 1.845 2.770 46.86 70.36 Max. Cable Dia. 1.000 25.4 .650 16.51 1.200 30.48 Connectors Used On (No. of Positions) Standard 104 CF 160 CF Note: All parts are packaged unassembled. Dimensions A B 1.375 34.93 2.685 68.19 Shield Part No. C 3.440 202483-3 87.38 Max. Cable Dia. Connectors Used On (No. of Positions) Standard 1.250 31.75 29 CF Hardware Two-Piece Shield, 30° Cable Exit 87 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Strain Relief Hardware Strain Relief Clamps L Material and Finish Clamp—Steel, nickel plated Hex Nuts—Steel, zinc plated “U” Bolt—Stainless steel Sleeves—Black plastic Bracket—See chart Cable Opening W B A Strain Relief Clamps are used to relieve the stress of the wires on the contacts and to group the wires where they enter a connector. Both long and short versions are available. The long versions are normally used for all applications and provide a greater distance between the wire bundle and the connector for operating Jackscrews without interference. The short versions are ideally suited for applications where space is limited. Tyco Electronics does not recommend the use of Strain Relief Clamps with posted connectors because of the potential of shorting. C (Assembled) Shown for 180° Cable Exit Shown for 90° Cable Exit Note: A typical Strain Relief Clamp is illustrated. Slight differences in configuration exist for various sizes. Cable Clamps (Long and Short) Hardware Connectors Used On (No. of Positions) Cable Strain Relief Dimensions Special Application Opening Clamp Part No. Bracket A B C Material Standard High Mixed High L x W Long Short Current Voltage 1.000 1.125 .305 x .155 — 7.75 x 3.94 — 203432-1 6 — — — 25.4 25.58 Steel, 2.125 2.687 201843-3 — Nickel 1.250 53.98 68.25 .530 x .335 Plated 14 — — — 31.75 1.125 1.687 13.46 x 8.51 — 200686-4 28.58 42.85 Stainless 1.562 1.187 2.000 .780 x .335 — 201237-2 20 — — — Steel 39.67 30.15 50.8 19.81 x 8.51 2.125 2.937 .780 x .505 — 19.81 x 12.83 201845-2 1.625 53.98 74.6 26 — 15 — Steel, 41.28 1.250 2.062 .780 x .430 Nickel — 201229-5 Plated 31.75 52.37 19.81 x 10.92 2.281 2.851 .780 x .500 — 19.81 x 12.7 201846-5 2.000 57.94 72.42 34 — 16 20 50.8 1.500 2.265 .780 x .425 — 201224-7 38.1 57.33 19.81 x 10.8 Stainless 2.625 2.000 3.343 1.500 x .360 — 41 — — — Steel 66.68 50.8 84.91 38.1 x 9.14 201766-1 2.593 2.406 3.296 1.125 x .675 — 65.86 61.11 83.72 28.58 x 17.15 201847-1 50 — 42 — Steel, 2.562 1.703 2.780 1.125 x .550 — 201182-4 Nickel Plated65.07 43.26 70.61 28.58 x 13.97 Stainless 2.594 2.531 3.717 1.125 x .925 — Steel 65.89 64.29 94.41 28.58 x 23.5 201848-5 75 12 — 28 2.625 1.734 2.874 1.125 x .800 — 200730-4 Steel, 66.68 44.04 73.0 28.58 x 20.32 Nickel Plated 2.750 2.531 3.389 1.125 x 1.235 — 104 — — — 69.85 64.29 86.08 28.58 x 31.37 201849-3 Notes: All parts are packaged unassembled. 88 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Keying Hardware Keying Plug (for Multimate Contact Cavities) Material Natural color nylon 1.000 [25.4] This cylindrical keying plug is used in Multimate contact cavities that accept Type II, Type III+ and Subminiature COAXICON socket contacts. The plug protrudes from the mating face of a connector and will prevent connector halves from being mated by butting against the pin contact. The mating pin contact must be removed to provide for proper mating. Part No. 200821-1 Male Contact Cavities Pin Style 1.730 [43.94] Part No. 207597-1 Keying Plugs (for Type XII Contact Cavities) Material For 207597-1—Gray nylon For 206508-1—Natural color nylon Plug Style Female Contact Cavities 1.750 [44.45] Part No. 206508-1 Hardware Two versions of rectangular keying plugs are available for Type XII contact cavities. A pin style is used in cavities that accept Type XII male contacts, and a plug style is used in cavities that accept Type XII female contacts. These keying plugs perform the same as the cylindrical keying plug described above. The mating contact must also be removed to provide for proper connector mating. 89 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Application Tooling Mechanical Hand Tools SDE (Standard Die for Interchangeable Die Envelope) Die Sets Sets SDE die sets provide costeffective flexibility, through many options for a common die-set outline. The SDE die sets can be adapted for use with CERTI-CRIMP hand tools, PRO-CRIMPER III hand tools, the SDE Terminator and the 626 Pneumatic Tool System. For more information, request Catalog 1654003. PRO-CRIMPER III Hand Tool, Part No. 58495-1 Commercial grade hand tool for crimping various products. Features ratchet control to provide complete crimp cycle. Accepts both pinned- and shoulderedstyle die sets. Locators are provided with pinned-style die sets for proper contact and wire positioning, and to help minimize contact rotation and bending during crimping. Approximate weight 1.3 lb [0.60 kg]. For use with Type III+ contacts, see pages 17-19. For more information, request Catalog 1773379-1, Instruction Sheet 408-9930. CERTI-CRIMP Straight Action Hand Tools (SAHT) Premium grade hand tools. Feature ratchet control to provide complete crimp cycle. Die sets close in a straight line. Include a contact locator and wire stop, plus an insulation crimp adjustment lever, when applicable. Approximate weight 1.3 lb [0.59 kg]. For Type III+ contacts, see pages 17-19. For more information, request Catalog 65780. Premium grade hand tool. Features ratchet control to provide complete crimp cycle. The interchangeable die sets close in a straight line to minimize contact or terminal rotation during crimping. When applicable, user-assist features such as a contact or terminal locator and a wire stop, are built into the die set. Approximate weight 1.9 lb [0.86 kg]. For subminiature coaxial contacts, see pages 22-23. For more information, request Catalog 65780, Instruction Sheet 408-2095. An electric crimp terminator with compact design features a die set holder that is compatible with all AMP SDE (PRO-CRIMPER III Tool) die sets. Hand- or foot-actuated options are available. CE Approved. For more information, request Catalog 1654714. 112076 These tools are ideal for small production, prototype and experimental applications. They are used for terminating pin and socket contacts to wire and feature a ratchet device to provide consistently formed crimps. 92936-8 Application Tooling CERTI-CRIMP “C” Head Straight Action Hand Tool (SAHT), Part No. 69710-1 SDE Terminator, Part No. 1490076-2 112383 Electric Machine for Interchangeable Die Sets 90 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Application Tooling (Continued) Pneumatic Hand Tool for Interchangeable Die Sets 6-26 Pneumatic Tool System Battery-Powered Crimp Tool Kits Effortless crimping for a broad range of terminals, either bench-mounted or hand-held for working in cramped quarters. • Lightweight tool eliminates physical force required by hand tools • Hand- or foot-switch operation • Termination wire range from 26-6 AWG [0.12-13.0mm2], plus coaxial and fiber optic cable • Works with existing AMPcompatible crimp heads and die sets • Ratchet control option provides complete crimp cycle, eliminating partial crimps • Use rotating head assembly to reach difficult termination locations The Battery-Powered Crimp Tool Kit is a fast, ergonomically-designed tool is ideal for use at the bench, on the line, or in the field. It’s completely portable, lightweight (3.48 lbs including battery) and compact. The charge delivers over 100 crimps - charge time is 40 mins. The kit includes the tool, 2 batteries and the charger. P/N 1213890-1 — SDE Battery Powered Crimp Tool Kit (dies not included) P/N 1213805-1 — CERTICRIMP II, SA Battery Powered Crimp Tool Kit (heads not included) P/N 1213840-1 — CERTICRIMP, Large Die, C-Head Adapter Battery Powered Crimp Tool Kit (dies not included) P/N 1213819-1 — CERTI-CRIMP, Large Die, Straight-Action Adapter Battery Powered Crimp Tool Kit (dies not included) For more information, request Catalog 124208. For more information, request Catalog 1773381. CRIMP MACHINES AMP-TAPETRONIC Machine, Part No. 69875 AMP-O-LECTRIC Model “K” Terminating Machine with a permanently-mounted applicator that accepts interchangeable die sets to apply a variety of tape-mounted terminals and splices. Many of the die sets can also be used in AMP-O-LECTRIC Terminating Machines with a tape applicator. Application Tooling Semiautomatic bench machines for crimping reeled terminals and contacts, featuring a quiet and reliable direct motor drive, microprocessor controls for ease of setup and operation, and guarding and lighting designed for operator convenience and safety. All models are equipped with either manual or automatic precision adjustment of crimp height. Machine-mounted sensors are available for crimp quality monitoring using conventional miniaturestyle applicators. For more information, contact Tyco Electronics. 103330 AMP-O-LECTRIC Model “G” Terminating Machines, Part Nos. 354500-1, -9, -11 For more information, request Catalog 1654956-2, Video 198116, Catalog 82275 [Crimp Quality Monitor (CQM)], Video 198094. Note: New Stripping Module available, see page 79. 91 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Application Tooling (Continued) Crimp Quality Monitor (CQM) Part No. 1320420-2 The unique system provides 100% on-the-fly crimp inspection. It measures the crimp height of each termination, and evaluates the quality of each crimp. If a crimp is questionable, the monitor alerts the operator with both visual and audible alarms. It also provides ports for printing and networking. When used with AMP-O-LECTRIC Model “G” Termination Machines, the monitor is mounted to the machine. When used with AMPOMATOR CLS IV Lead Making Machines, it is integrated into the machine’s operating system. For more information, request Catalog 82275. AMP 3K/40 and AMP 5K/40 Terminating Machines The AMP 3K/40 and AMP 5K/40 Terminators are designed for customers that require the increased output and quality of a semiautomatic machine at a competitive price. By incorporating the most commonly requested features as standard and offering a long list of optional equipment, these terminators offer flexibility to meet the specific needs of various applications at the lowest possible cost. Features • 3,000 lb [1361 kg] max. crimp force (AMP 3K/40); • 5,000 lb [2268 kg] max. crimp force (AMP 5K/40) Crimp Force Monitor (CFM) Application Tooling • 1 or 2 Channels • 128 x 128 Dot Matrix • Zone & Peak Force Analysis • Force Trigger • Encoder Proximity Trigger • Absolute Force Measurement • Monitors the wire barrel crimp of open-barrel, uninsulated contacts and terminals Your Quality Program calls for more than a Good Crimping System. It demands proof — the proof you get with the SLE crimp force monitor. It has highresolution piezo-quartz sensor technology for a more precise identification of typical crimping faults. • Real-time monitoring of every crimp • Special applicators are not required • Use with the AMP-3K/40 and AMP-5K/40 presses from Tyco Electronics • Frame-mounted force sensor • For bench or fullyautomatic machines Sure, you can sample and test crimp height with a micrometer. In fact, that’s how you standardize your process. But for ongoing quality control, testing every crimp, SLE is the choice. • Please contact us for any other type of press you would like to use with the CFM It’s known worldwide, and meets our standards or a high performance terminating system. That’s how you can be sure. • Electrical: 110-230 VAC Single Phase, 50-60 Hz, 15 watts High quality crimping — with verification — means higher production and productivity. • Weight (Monitor): 1.02kg (single channel), 1.05kg (double channel) Crimp Force Monitor Specifications • Size (Monitor): 178mm x 137mm x 95mm For more information, request Catalog 1309085-2 • Toolless removal of applicators and guards • Jog capability Features System III Applicator • Quiet, fast operation 80/76 dBA and cycle time less than 0.400 seconds • Accepts Heavy Duty Mini stye applicators • Wide range of optional equipment such as toolless precision crimp height adjust, batch counter, CQM capability and work light For more information, request Catalog 1654956-2. Note: New Stripping Module available, see page 79. The System III Applicator introduces several new technologies into the applicator including a precision servoelectric motorized feeding system, a built-in data module for storing terminal crimp and set-up information, a precision fit round ram, and a newly designed terminal depressor. It still utilizes the proven quality of the HD-M crimper and anvil tooling. For more information, request Catalog 1654956-8 92 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Application Tooling (Continued) LEAD MAKERS APPLICATORS Komax gamma 333 PC Lead-Making Machine This fully-automatic, PCcontrolled leadmaker can be equipped with up to three processing stations enabling the crimping of both ends of the wire, double-crimp connections with three different contacts, singleended seal applications, tinning or ink-jet marking. Features include ultra-short conversions times, easy-touse graphic-based TopWin interface with multiplelanguage capability, crimp force analyzer with statistical analysis, seal monitoring, and integrated good/bad sorting. For more information, request Catalog 1307901. AMPOMATOR System III Leadmaker End-Feed Heavy-Duty Miniature Applicators (coded HDM) Interchangeable applicators for crimping products reeled end-to-end (primarily openbarrel terminals). Used in bench and lead-making machines; most designs can be used, or adapted for use with minor tooling changes, dial-in settings for different wire sizes and insulation diameters. Mechanical or air-powered feed systems, depending on the product applied. For more information, request Catalog 296393-2 and Instruction Sheet 408-8039. EDGE Applicator Counter The new EDGE counter tracks wearable tool usage for the most effective maintenance planning. The completely electronic counter, with clear LCD display, indicates cycles since installation. By performing maintenance at measured intervals with pre-set limits, operators avoid breakdowns and rejects caused by tool wear or mis-adjustment. A wireless interface transfers counters to a PC running the optional Edge Counter Software Pack. The AMPOMATOR System III Leadmaker is designed for the demands of low-volume/ high mix manufacturing and precision quality. This leadmaker combines the best wire processing capabilities with new technologies in terminal feeding and machine set-up found in the System III Applicator to offer significant advantages for higher throughput and efficiencies. For more information, request Catalog 1654956-5 For more information, request Catalog 1773385.. Side-Feed Heavy-Duty Miniature Applicators (coded HDM) For more information, request Catalog 1307801. Interchangeable applicators for crimping products reeled side-by-side on single or dual carrier strips (primarily closed-barrel terminals and open-barrel contacts). Similar design as the endfeed version. All side-feed applicators include a wire stop to help correctly position the wire end in the crimping target area. Application Tooling The 433-S alpha offers maximum flexibility for applying seals to one or both ends of the wire with the corresponding terminal. When equipped with the mci 711 crimp terminator and mci 761 seal applicator, the fullyautomated 433-S alpha forms a highly compact system with optimum accessibility. Dynamic servo-drives provide fine travel settings on all motor axes and the wire straightening unit with quickrelease lock and automatic lead-in feature reduces wire changeover time. The TopWin software provides for fast, simple data input. 89828 Komax 433-S alpha Lead-Making Machine The EDGE is standard on all new applicators and can be retrofitted to most existing Tyco Electronics applicators. For more information, request Catalog 296393-2 and Instruction Sheet 408-8040. 93 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Application Tooling (Continued) Stripper-Crimper Applicators (coded SCA) 89827 Interchangeable applicators for crimping products in AMP-O-MATIC StripperCrimper Machines. Consist of separate ram and lower tooling assemblies. Similar dial-in settings for different wire sizes and insulation diameters as HDM applicators. Available with sensors for use with the Crimp Quality Monitor. For more information, request Catalog 65004 (AMP-O-MATIC Stripper-Crimper Machines), Catalog 82275 [Crimp Quality Monitor (CQM)]. Cosmic 30M Wire Stripping Machine, 5-528367-0 For more information, request Catalog 1773385-2. Cosmic 927R Micro-Cable Stripper STRIPPER-CRIMPER MACHINES AMP-O-MATIC StripperCrimper Machines, Part Nos. 1320895-1, -2 The Cosmic 30M is a high precision, high speed electrical wire stripper that is very easy to operate. It’s equipped with a four blade system and an optional gripper for more difficult wires. There is a digital display for the wire diameter that can be set at 0.01 mm increments. Semiautomatic bench crimping machines that also strip the wire, and are therefore used for terminating jacketed cable. Feature manual precision adjustment of crimp height, keyed strip blades for faster, more accurate setups, and an efficient scrap removal system. All adjustments can be made from the front of the machines without special tools. Available with crimp quality monitoring. The compact, lightweight, benchtop Cosmic 927R was designed and developed to reliably strip various insulation materials and micro-cable. From conductor diameter 36 to 10 AWG, the stripping diameter display can be set to within 0.1 mm increments. For more information, request Catalog 1773385-4. For more information, request Catalog 65004, Video 198075, Catalog 82275 [Crimp Quality Monitor (CQM)], Video 198094. 12075-2 Application Tooling Stripping Module (for the AMP 3K/40 and AMP 5K/40 Terminating Machines and AMP-OLECTRIC Model “G” Terminator on page 77) The combination of the Stripping Module with the AMP 3K/40 and AMP 5K/40 Terminating Machines or the AMP-O-LECTRIC Model “G” Terminator provides an economic and proficient method of stripping the wire and crimping terminals on the same machine. The module accepts End- and Side-Feed HDM Applicators (32-14 AWG) and operates in three modes: crimp only, strip only, or strip and crimp. It can be installed on existing machines in the field or purchased as one unit from the factory. For more information, request Catalog 1309085. 94 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Tooling Numerical Index Application Tooling/Technical Document Cross Reference Part No. 58541-1 58495-1 69710-1 91550-1 91521-1 91519-1 91019-3 91067-2 189721-2 189722-2 305183 Instruction Sheet 408-4051 408-9819 408-2095 408-7608 408-7608 408-7942 408-7276 408-7508 408-5862 408-5862 408-1216 Tooling Numerical Index Part No. Page No. 30 42 42 42 43 30 14 31,34 30 42 42 42 42 42 42 42 42 39,40 42 39 37,39,41,42 30 31,34 31,34 36 36 30 38 37 31 30 30 30 30 15 14 31 31 14 15 14 31 31 78 37 19 14 39,40 42 19 30,31,33,36, 37,39,40,43 30,31,33,36, 37,39,40,43 30,31,33,36, 37,39,40,43 Part No. 200893 217201 224155 305183 318161 354940 356114 356119 356304 356336 466321 466323 466324 466325 466326 466383 466422 466423 466585 466598 466741 466758 466900 466901 466906 466907 466908 466923 466942 466958 466963 466968 466979 567021 567036 567363 567364 567455 567801 567804 567849 567867 567947 601967 608651 608668 680114 680602 725840 811262 1016002 1616015 Page No. 30,31,32 31,33 38 30,31,32,35,36, 37,39,41,42,59,60 30,36,37,39,41,42 39,40,42 38 38 30,31,34,36, 37,39,41,43 22 31 31,34 31 31 31 31 14 14 31 31 34 14 14 14 31 31,34 31 31 31 31 14 14 31 37 14 31 31 37 14 14 14 31 31 30,37 21 21 34 31 34 78,81 14 14 Tooling Numerical Index 45098 45638 45639 45740 58290 58305 58448 58495 58541 69186 69220 69222 69227 69248 69315 69360 69373 69656 69672 69690 69710 69875 90066 90067 90121 90122 90136 90140 90145 90225 90230 90231 90249 90250 90265 90302 90310 90331 90374 90405 90406 90716 91002 91016 91019 91067 91285 91911 91912 126195 189721 189722 189928 95 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Technical Documents The following is a list of technical documents that provide specifications, application and performance data for M Series connectors, contacts, tooling and hardware. Product Specifications describe technical performance characteristics and verification tests. They are intended for the Design, Component and Quality Engineer. 108-10001 M Series Connectors 108-10024 CPC Connectors 108-10037 Contacts, Type XII 108-10039 Type II Contacts 108-10040 Metal-Shell CPC Connectors 108-10042 Type III+ Contacts 108-10108 Type I Contacts 108-12011 Subminiature COAXICON Contacts 108-12021 Miniature COAXICON Contacts Application Specifications describe requirements for using the product in its intended application and/or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person. 114-10000 Contacts, Size 20 DF 114-10004 Type III+ Contacts, Application of 114-10005 Type XII Contacts, Application of 114-10026 Type II Contacts 114-10038 CPC Connectors Technical Documents Instruction Sheets provide instructions for assembling or applying the product. They are intended for the Manufacturing Assembler or Operator. 408-1379 Selection Charts for Multimate Pin and Socket Contacts 408-7053 Selection Chart for Type I Pin and Socket Contacts 408-1770 Selection Chart for Miniature COAXICON Contacts 408-7170 6, 14, 20 and 41 Position M Series Connectors 408-7177 21 and 26 Position M Series Connectors 408-7161 34 and 50 Position and 20 Position (High Voltage) M Series Connectors 408-7164 75 and 104 Position M Series Connectors 408-7005 104 CF Position M Series Connectors 408-7293 160 CF Position M Series Connectors 408-7105 14, 20, 26 and 41 Position M Series Connector Kits 408-7107 34 and 50 Position M Series Connector Kits 408-7730 34, 50, 75 and 104 Position M Series Connector Kits 408-7108 75 and 104 Position M Series Connector Kits 408-7048 15 Position (Mixed) M Series Connectors 408-7455 29 Position (Mixed) M Series Connectors 408-6800 Shield Kit 208783-1 for 104 Position M Series Connector 408-7485 Press-Fit Jackscrews for M Series Connectors 408-7066 Locking Springs for 14, 20, 21, 26 and 41 Position M Series Connectors 408-7067 Locking Springs for 34 and 50 Position M Series Connectors 408-7055 Corner Guide Pins and Sockets for 34 and 50 Position M Series Connectors 408-7056 Corner Guide Pins and Sockets for 75 and 104 Position M Series Connectors 408-7121 Guide Pins and Sockets for 104 CF Position M Series Connectors 408-7013 Pin Hoods for M Series Connectors 96 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP M Series Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Technical Documents (Continued) Technical Documents Instruction Sheets provide instructions for assembling or applying the product. They are intended for the Manufacturing Assembler or Operator. (Continued) 408-7094 Pin Hoods w/Mounting Flange for 34 and 50 Position M Series Connectors 408-7103 Pin Hoods w/Mounting Flange for 41 Position M Series Connectors 408-7095 Pin Hoods w/Mounting Flange for 75 Position M Series Connectors 408-9731 M Series V.35 Cable Connector Kits 408-7089 Pin Hoods, Closed-End, for 104 CF Position M Series Connectors 408-1238 Shields (Long) for 34 and 50 Position M Series Connectors 408-1197 Shields (Short) for 34 and 50 Position M Series Connectors 408-1298 Shields, 180° (Long) for 14, 20, 26, 34 and 50 Position M Series Connectors 408-1312 Shields, 180° (Short) for 14, 20, 26, 34 and 50 Position M Series Connectors 408-1296 Shields, 90° (Long) for 14, 20, 26, 34 and 50 Position M Series Connectors 408-1297 Shields, 90° (Short) for 14, 20, 26, 34 and 50 Position M Series Connectors 408-7026 Shields, 90° (Short) for 21 and 41 Position M Series Connectors 408-1192 Shields, 180° (Long and Short) for 26 and 41 Position M Series Connectors 408-7220 Shields, 180° and 90° (Long and Short) for 75 Position M Series Connectors 408-1321 Shields, 90° (Short) for 104 Position M Series Connectors 408-7148 Shields, 90° and 45° (Long) for 104 CF Position M Series Connectors 408-7088 Shields, 45° (Short) for 104 CF Position M Series Connectors 408-7423 Shields, 45° (Short) for 160 CF Position M Series Connectors 408-7017Strain Relief Clamps (Long) for 14 and 20 Position M Series Connectors 408-7018 Strain Relief Clamps (Long) for 26 Position M Series Connectors 408-1313 Strain Relief Clamps (Short) for 14, 20 and 26 Position M Series Connectors 408-7012 Strain Relief Clamps (Long and Short) for 21 and 41 Position M Series Connectors 408-7019 Strain Relief Clamps (Long) for 34 Position M Series Connectors 408-1317 Strain Relief Clamps (Short) for 34 and 50 Position M Series Connectors 408-7216 Strain Relief Clamps (Long) for 75 Position M Series Connectors 408-1368 Strain Relief Clamps (Short) for 75 Position M Series Connectors 408-7020 Strain Relief Clamps (Long) for 50 and 104 Position M Series Connectors 408-1322 Strain Relief Clamps (Short) for 104 Position M Series Connectors 408-1340 Keying Plug (Cylindrical) for Multimate Contact Cavities 408-6613 Application and Maintenance of AMP Hand Crimping Tool 90067 408-7414 Application and Maintenance of AMP Hand Crimping Tool 90225-2 408-7942 Application and Maintenance of AMP Hand Crimping Tool 90310-2 408-7773 Application and Maintenance of AMP Hand Crimping Tool 90331-1 408-7126 AMP Assembly Tool 91016 for Turnable Jackscrews 97 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Part Number Index Part Number Index Note: This numerical index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. Part No. 50079 50080 51565 66098 66099 66100 66101 66102 66103 66104 66105 66106 66107 66108 66109 66180 66181 66182 66183 66253 66254 66255 66256 66259 66260 66261 66262 66331 66332 66358 66359 66360 66361 66393 66394 66399 66400 66405 66406 66424 66425 66428 66429 66459 66460 66461 66468 66470 66471 66473 66563 66564 66565 66566 66597 66598 66601 66602 66740 66741 Page 42 42 39, 40 31 31 31 31 31 31 31 31 31 31 31 31 35 35 35 35 37 37 37 37 37 37 37 37 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 32 32 32 32 32 32 32 31 31 31 31 31 31 31 31 37 37 Part No. 164159 164160 164161 164162 164163 164164 193990 193991 200277 200333 200336 200346 200389 200390 200512 200514 200517 200532 200686 200730 200821 200833 200835 200838 200867 200868 200870 200871 200874 200875 201037 201046 201047 201087 201088 201089 201092 201131 201142 201143 201144 201145 201146 201165 201169 201182 201224 201227 201229 201237 201298 201302 201310 201311 201328 201330 201332 201334 201345 201346 Page 34 34 34 34 34 34 38 38 47 30 30 45 81 81 47 85 85 85 88 88 89 81 81 47 78 78 78 78 79 79 49 81 81 78 78 79 79 85 42, 43 43 43 43 43 86 86 88 88 86 88 88 45 47 49 49 30 30 30 30 49 83 Part No. 201349 201350 201355 201356 201357 201358 201359 201360 201363 201364 201368 201369 201378 201384 201388 201389 201390 201413 201414 201443 201469 201501 201511 201512 201532 201540 201568 201570 201571 201576 201578 201580 201611 201613 201692 201766 201785 201786 201827 201828 201843 201845 201846 201847 201848 201849 201910 201911 201918 201921 201922 201923 201925 201926 202095 202096 202110 202119 202135 202165 Page 83 83 45 45 47 47 47 86 82 82 83 82 86 86 78 78 83 78 78 85 86 78 43 43 50 81 30 30 85 85 30 30 30 30 50 88 82 82 78 78 88 88 88 88 88 88 78 78 80 80 80 80 80 80 83 83 87 83 47 83 98 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP M Series Pin and Socket Connectors Part Number Index (Continued) Note: This numerical index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. Part No. 202169 202173 202174 202236 202237 202383 202394 202395 202417 202418 202421 202422 202434 202478 202479 202483 202507 202508 202515 202516 202711 202713 202725 202726 202757 202758 202798 202799 202800 203432 203535 203540 203618 203622 203743 203744 203908 203909 203956 203964 203966 203975 204087 204099 204219 204258 204814 205042 205043 205058 205156 205317 205359 205361 205505 2075507 205508 205509 205511 205512 Page 87 81 81 35 35 85 82 85 36 36 36 36 82 73 73 87 30 30 74 74 85 85 30 30 45 45 87 51,59 51 88 77 77 77 48,60 82 83 75 75 47,60 81 81 85 85 81 30 82 77 72 72 48 56 54 57 56 56 54 54 54 54 54 Part No. 205514 205515 205516 205606 205628 205629 205630 205689 205690 205720 206508 207234 207235 207597 207619 212618 212810 213289 213300 213473 213513 213521 213522 213524 213550 213574 213684 213685 213753 213763 213799 213800 213801 213802 213803 213804 213805 213806 213807 213808 213809 213931 213932 221848 225088 226537 328663 328664 328666 328667 329029 330478 330587 332056 332057 788085 788088 Page 56 57 72 60 60 60 60 76 76 59 89 78 78 89 81 30 64 65 68 66 65 59 68 66 67 64 70 70 68 59 47 47 47 47 71 71 71 64 64 65 66 69 69 42 39 39, 40 42 42 42 42 42 42 42 39 39, 40 31 31 Part Number Index 99 Catalog 82003 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Tyco Electronics Corporation Harrisburg, PA 82003 - Rev. 06/08 - OG3B