MOLEX 63811-2600

Hand Crimp Tool for MX150 Blade Crimp Terminals
Hand Crimp Tool
Specification Sheet
Order No. 63811-2600
TYPE 4A
FEATURES
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A full cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Precisely designed crimping profiles with simple contact positioning
Easy handling due to outstanding force ratio
SCOPE
Products: 1.50mm (.591") Pitch, MX150 Blade Male Crimp Terminals, 18-22 AWG.
Wire Size Insulation Diameter
Strip Length
AWG mm²
mm
In.
mm
In.
18 0.83 1.91-2.06 .075-.081 4.70-5.60 .185-.220
33000-0002 33000-1002
33000
20 0.58 1.70-1.85 .067-.073 4.70-5.60 .185-.220
33000-0003 33000-1003 22 0.36 1.50-1.65 .059-.065 4.70-5.60 .185-.220
33011-1002
33011-0002
18 0.83 1.91-2.06 .075-.081 4.70-5.60 .185-.220
33011-1004
33011-0003
33011-2002
33011-0004
33011-3002 20 0.58 1.70-1.85 .067-.073 4.70-5.60 .185-.220
33011
33011-0005 33011-0006
33011-1006 33011-2001 22 0.36 1.50-1.65 .059-.065 4.70-5.60 .185-.220
33011-3001
31296-0004 31296-1004 18 0.83 1.91-2.06 .075-.081 4.70-5.60 .185-.220
31296-0008 31296-1008 20 0.58 1.70-1.85 .067-.073 4.70-5.60 .185-.220
31296
31296-0006
22 0.36 1.50-1.65 .059-.065 4.70-5.60 .185-.220
●Customer to cut off terminal from reel: 0.50mm (.020”) maximum Cut-off Tab.
Terminals were validated per USCAR-21 using the following wire specifications:
M1L-123A (TXL), M1L-135A1 (UTX), and M1L-126A1 (metric-TXL).
Customers are required to complete validation testing if tooling purchased outside Molex Inc.
and/or wire specifications are different than above.
Terminal Series No.
Doc No: ATS-638112600
Revision: E
Terminal Order No.
●Reel
Release Date: 01-21-03
Revision Date: 08-31-09
UNCONTROLLED COPY
Page 1 of 5
Hand Crimp Tool for MX150 Blade Crimp Terminals
DEFINITION OF TERMS
WIRE BEND
BRUSH
BEND UP
WIRE BRUSH MUST BE
FLUSH OR BELOW TOP
OF CONDUCTOR CRIMP
0.30
ROLLING
CUT-OFF
TAB
WIRE BEND
BELL MOUTH
STRIP LENGTH
TWISTING
INSULATION
CRIMP
BEND
DOWN
SEAM
THIS AREA
CRIMP
HEIGHT
TERMINAL WIDTH
NOT TO EXCEED
2.65mm AFTER CRIMP
CONDUCTOR
CRIMP
CONDITIONS:
After crimping, the crimp profiles should measure the following (see notes on page 4).
33000
33011
31296
mm
In.
Bend up
Bend Down
Twist
Degree
33000
33011
31296
3
3
3
Conductor Crimp
Wire Size
Height
5
5
5
Profile
AWG
Width
AWG
mm2
mm
In.
mm
In.
18
20
22
18
20
22
18
20
22
0.83
0.58
0.36
0.83
0.58
0.36
0.83
0.58
0.36
1.20-1.30
1.10-1.20
0.95-1.05
1.20-1.30
1.10-1.20
0.95-1.05
1.20-1.30
1.10-1.20
0.95-1.05
.047-.051
.043-.047
.037-.041
.047-.051
.043-.047
.037-.041
.047-.051
.043-.047
.037-.041
2.05-2.25
2.05-2.25
1.50-1.70
2.05-2.25
2.05-2.25
1.50-1.70
2.05-2.25
2.05-2.25
1.50-1.70
.081-.089
.081-.089
.059-.067
.081-.089
.081-.089
.059-.067
.081-.089
.081-.089
.059-.067
Release Date: 01-21-03
Revision Date: 08-31-09
Roll
Degree
0.25-1.25 .010-.049 0.15-0.65 .006-.026
3
3
0.25-1.25 .010-.049 0.15-0.65 .006-.026
3
3
0.25-1.25 .010-.049 0.15-0.65 .006-.026
3
3
Wire brush must be flush or below top of Conductor Crimp.
Terminal Series No.
Doc No: ATS-638112600
Revision: E
Conductor Brush
mm
In.
Bell mouth
Terminal
Series No.
UNCONTROLLED COPY
22
18
20
X
X
X
X
X
X
X
X
X
Page 2 of 5
Hand Crimp Tool for MX150 Blade Crimp Terminals
Terminal Series No.
33000
33011
31296
Insulation Crimp
Wire Size
Height
Pull Force
Minimum
Width
AWG
mm2
mm
In.
mm
In.
N
Lb.
18
20
22
18
20
22
18
20
22
0.83
0.58
0.36
0.83
0.58
0.36
0.83
0.58
0.36
1.90-2.10
1.80-2.00
1.75-1.95
1.90-2.10
1.80-2.00
1.75-1.95
1.90-2.10
1.80-2.00
1.75-1.95
.075-.083
.071-.079
.069-.077
.075-.083
.071-.079
.069-.077
.075-.083
.071-.079
.069-.077
2.20-2.40
2.00-2.20
1.80-2.00
2.20-2.40
2.00-2.20
1.80-2.00
2.20-2.40
2.00-2.20
1.80-2.00
.087-.094
.079-.087
.071-.079
.087-.094
.079-.087
.071-.079
.087-.094
.079-.087
.071-.079
90.0
75.0
50.0
90.0
75.0
50.0
90.0
75.0
50.0
20.25
17.00
11.25
20.25
17.00
11.25
20.25
17.00
11.25
OPERATION
Open the tool by squeezing the handles together, at the end of the
closing stroke, the ratchet mechanism will release the handles, and
the hand tool will spring open.
WIRE STOP
BLADES
Crimping Terminals
1. Lift the wire stop blades up.
2. Insert the terminal fully into the correct die profile and the locator
slot until the terminal is fully seated and stops.
LOCATOR
3. Bring down the wire stop blades. Make sure the wire stop
blades are fully seated on the terminal behind the conductor grip
section.
4. Slide the pre-stripped wire into the terminal; make sure to
WIRE STOP
aim the wire brush towards the tip point on the wire stop
BLADES
blade. See Figure 1. Align the wire so that it is parallel
and sitting into the terminal. Maintain a light and constant
pressure on the wire that is seated in the terminal at all
RETAINER
times. (Do not let go of the wire.) Be sure to hold the
wire and terminal in place until the terminal is fully
crimped. See Figure 2.
LOCATOR
5. Close the tool until the ratchet releases.
6. Lift the wire stop blades up.
7. Carefully remove the crimped terminal.
TERMINAL
PRE-STRIPPED
WIRE
Figure 1
SPACER
Note: To maintain a good brush control and a consistent bell
mouth the crimping instructions must be followed.
CONDUCTOR
PUNCH
INSULATION
PUNCH
Figure 2
WIRE
TERMINAL
CONDUCTOR ANVIL
Doc No: ATS-638112600
Revision: E
Release Date: 01-21-03
Revision Date: 08-31-09
UNCONTROLLED COPY
INSULATION
ANVIL
Page 3 of 5
Hand Crimp Tool for MX150 Blade Crimp Terminals
Maintenance
It is recommended that each operator of the tool be made aware of, and responsible for, the following
maintenance steps:
1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality
machine oil. Do not oil excessively.
4. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping
dies, and store the tool in a clean, dry area.
Miscrimps or Jams (See Figure 3)
Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or
closed. The tool will open easily by pushing the ratchet release lever.
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital
components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30
days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will
not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping,
fixturing, or use of handle extensions voids this warranty.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.
Notes:
1. This tool should only be used for the terminals and wire gauges specified on this sheet.
2. This tool is not adjustable for crimp height, however crimp force is adjustable (See instructions above).
Variations in tools, terminals, wire stranding and insulation types may affect crimp height.
3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all
insulation sizes.
4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts
available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no
influence from the insulation crimp. The insulation should be stripped long (1/2 in.), so the insulation grips
on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping
Handbook 63800-0029 for additional information on crimping and crimp testing.
6. Molex does not certify crimp hand tools.
7. Hand held crimping tools are intended for low volume, prototyping, or repair requirements only.
CAUTION: Repetitive use of this tool should be avoided.
Doc No: ATS-638112600
Revision: E
Release Date: 01-21-03
Revision Date: 08-31-09
UNCONTROLLED COPY
Page 4 of 5
Hand Crimp Tool for MX150 Blade Crimp Terminals
PARTS LIST
Item Number Order Number
Description
Quantity
1
63600-0520
Crimping Spring
2
2
63811-2675
Locator
1
3
63600-0525
Handle Spring
1
M4 X 20MM
LONG BHCS
LOCATOR
2
BEL
M4 FLAT
WASHER
RATCHET
RELEASE LEVER
3
HANDLE
SPRING
WIRE STOP
1
CRIMPING
SPRING
M4 NYLON
LOCK NUT
Figure 3
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
[email protected]
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
[email protected]
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
[email protected]
European Headquarters
Munich, Germany
49-89-413092-0
[email protected]
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-638112600
Revision: E
Release Date: 01-21-03
Revision Date: 08-31-09
UNCONTROLLED COPY
Page 5 of 5