OMRON HL-5000

General-purpose Limit Switch
HL-5000
CSM_HL-5000_DS_E_3_1
Economical, Miniature Limit Switch Boasting
Rigid Construction
• The Head, Box, and Cover mate with ridged surfaces to maintain
strength.
• A unique Head structure provides a large OT for smooth operation.
• Easy-to-wire conduit opening design.
• Ideal for application in printing machines, forming machines, and light
machines.
(High Switches with high sealing characteristics, such as WL or D4C
Switches, in locations subject to oil, water, or precipitation.)
• Models with grounding terminals conform to the CE marking.
• Approved by CCC (Chinese standard).
(Ask your OMRON representative for information on approved models.)
Be sure to read Safety Precautions on page 4 to 5 and
Safety Precautions for All Limit Switches.
Model Number Structure
Model Number Legend
Specifications
(Not all combinations are possible. Ask
your OMRON representative for details.)
[email protected]@
å`HL-5ņņ
Agency
CCC (CQC)
(1)(2)
(1) Actuators
Standard
GB14048.5
File No.
2003010303077624
Note: Ask your OMRON representative for information on approved models.
000: Roller lever
030: Adjustable roller lever
050: Adjustable rod lever
100: Sealed plunger
200: Sealed roller plunger
300: Coil spring
Ratings
Rated
voltage
(2) Ground Terminal Specifications
Blank : Without ground terminal
G
: With ground terminal/M5 tapping on the rear side
Ordering Information
Actuator
Approved Standards
Model
Roller lever
HL-5000 *
Adjustable
roller lever
HL-5030 *
Adjustable
rod lever
HL-5050 *
Sealed
plunger
HL-5100 *
125 VAC
250 VAC
12 VDC
24 VDC
125 VDC
250 VDC
Non-inductive load (A)
Resistive
Lamp load
load
NC
NO
NC
NO
5
1.5
0.7
5
1
0.5
5
3
5
3
0.4
0.2
−
0.4
0.2
−
Inductive load (A)
Inductive
Motor load
load
NC
NO
NC
NO
3
2
1
3
1.5
0.8
4
3
4
3
−
−
−
−
Note: 1. The above figures are for steady-state currents.
2. Inductive loads have a power factor of 0.4 min. (AC) and a time
constant of 7 ms max. (DC).
3. Lamp load has an inrush current of 10 times the steady-state current.
4. Motor load has an inrush current of 6 times the steady-state current.
Inrush NC
current NO
24 A max.
12 A max.
Approved Standard Ratings
CCC (GB14048.5)
Sealed roller
plunger
HL-5200
Coil spring
HL-5300
Applicable category and ratings
AC-15 3 A/250 VAC
* HL-5000 Limit Switches are offered with a choice of ground terminal/M5
tapping on the rear side conforming to various standards. When placing an
order, add the code to the model number to indicate if ground terminal/M5
tapping on the rear side is required.
-G: with ground terminal/M5 tapping on the rear side.
1
HL-5000
Degree of protection
Mechanical
Durability *
Electrical
Operating speed
Operating Mechanical
frequency Electrical
Insulation resistance
Contact resistance
Dielectric strength
Rated frequency
Vibration
Malfunction
resistance
Destruction
Shock
resistance Malfunction
Ambient operating
temperature
Ambient operating
humidity
Weight
Engineering Data
IP65
10,000,000 operations min. (under
rated conditions)
See the following Electrical Durability.
5 mm/s to 0.5 m/s
120 operations/min
30 operations/min
100 MΩ min. (at 500 VDC)
25 mΩ max. (initial value)
1,000 VAC, 50/60 Hz for 1 min between
terminals of the same polarity
1,500 VAC, 50/60 Hz for 1 min between
current-carrying metal parts and ground
1,500 VAC, 50/60 Hz for 1 min between
each terminal and non-current-carrying
metal part
50/60 Hz
Electrical Durability (cos dia. =1)
(Operating temperature: +5°C to +35°C,
Operating humidity: 40% to 70%RH)
Operating frequency:
30 operations/min
125 VAC (cos dia. = 1)
1,000
Durability (x 104 operations)
Characteristics
500
0
1
2
3
4
5
6
Switching current (A)
10 to 55 Hz, 1.5-mm double amplitude
1,000 m/s2 min.
300 m/s2 min.
−5°C to +65°C (with no icing)
35% to 95%RH
Approx. 130 to 190 g
Note: 1. The above figures are initial values.
2. The above characteristics may vary depending on the model. For
further details, contact your OMRON sales representative.
* The values are calculated at an operating temperature of +5°C to +35°C, and
an operating humidity of 40% to 70%RH. Contact your OMRON sales
representative for more detailed information on other operating environments.
Structure and Nomenclature
Structure
Contact Form
(NO) 4
Za
3 (NO)
Resin roller
Lever
(NC) 1
2 (NC)
Head
Cover
Built-in switch
Connector
2
HL-5000
Dimensions and Operating Characteristics
(Unit: mm)
Switches (Dimensions not shown are the same as roller lever models.)
Roller Lever
HL-5000
Adjustable Roller Lever
HL-5030
58 ±0.8
53 ±0.8
39.5 ±0.8
40.3 ±0.8
17.5 dia. × 6.6
resin roller *1
31.5R
39.5 ±0.8
32
16.5
Adjustable
up to 30R
to 75R
16.5
*2
*2
21.4
15.5
(110)
M5 × 12
Allen-head
bolt
50 ±0.2
60.6
Three, M3
21.4
M5 × 16
Allen-head
bolt
15.5
M5 × 12
Allen-head
bolt
50 ±0.2
65.7 ±0.8
60.3 ±0.8
51.3 ±0.8
17.5 dia. × 6.6 *1
60.6
4.1
5.2 +0.2
0
Three, M3
(19)
4.1
Two,
dia.
mounting holes
24 ±0.2
33
(19)
18.5
Rubber
connector
*1. Resin roller
*2. The head can be mounted in any of the four directions.
33
34
*1. The lever can be mounted anywhere in 360°.
*2. The head can be mounted in any of the four directions.
Adjustable Rod Lever
HL-5050
5.4
3 dia. × 160 *1
Sealed Plunger
HL-5100
62.8 ±0.8
53.4 ±0.8
39.5 ±0.8
32
16.5
145 max.
*2
8 dia.
*
PT
16.5
Two, M3
M5 × 16
Allen-head
bolt
15.5
M5 × 12
Allen-head
bolt
50 ±0.2
21.4
OP
20.2
60.6
50 ±0.2
60.6
(19)
4.1
4.1
Three, M3
Three, M3
* Stainless steel plunger
*1. Stainless steel rod
*2. The head can be mounted in any of the four directions.
Sealed Roller Plunger
HL-5200
(19)
Coil Spring
HL-5300
*2
*1
PT
6.6 dia.
3.2 dia.
30 *2
38 ±0.2
12.7 dia. × 4.8 *1
PT
16.5
110±2.5
Two, M3
OP
*2
±0.2
16.5 42
Two, M3
20.2
20.2
50 ±0.2
Three, M3
60.6
50 ±0.2
Three, M3
60.6
(19)
4.1
(19)
4.1
*1. Stainless sintered alloy roller
*2. The head can be mounted in either of the two directions.
*1. Resin rod
*2. The coil spring may be operated from any directions except axial directions ( ).
*3. The operating range of the dog or cam is the top third (i.e. from the tip of the
rod) of the whole actuator.
Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
Operating
characteristics
Model
Operating force
Release force
Pretravel
Overtravel
Movement Differential
OF max.
RF min.
PT max.
OT min.
MD max.
Operating position
OP
HL-5000
HL-5030 *
HL-5050 *
HL-5100
HL-5200
HL-5300
7.35 N
0.98 N
20°
50°
12°
7.35 N
0.98 N
20°
50°
12°
7.35 N
0.98 N
20°
50°
12°
8.83 N
1.47 N
1.5 mm
4 mm
1 mm
8.83 N
1.47 N
1.5 mm
4 mm
1 mm
1.47 N
−
30 mm
−
−
−
−
−
30±0.8 mm
40±0.8 mm
−
* Measured with the types of the 31.5-mm arm or rod length.
OF and RF measured at the arm length of 75 mm for HL-5030, and 145 mm for HL-5050 (reference values).
HL-5030
HL-5050
OF
3.09 N
1.60 N
RF
0.41 N
0.22 N
3
HL-5000
Safety Precautions
Refer to Safety Precautions for All Limit Switches.
Precautions for Correct Use
Operating Environment
Applicable Lead Wires
• Seal material may deteriorate if a Switch is used outdoor or where
subject to special cutting oils, solvents, or chemicals. Always
appraise performance under actual application conditions and set
suitable maintenance and replacement periods.
• Install Switches where they will not be directly subject to cutting
chips, dust, or dirt. The Actuator and Switch must also be protected
from the accumulation of cutting chips or sludge.
Not Suitable
Suitable
Wire name
Vinyl cabtire cord
(VCTF)
Vinyl cabtire cable
(VCT)
600-V vinyl-insulated
sheath cable (VVF)
Applicable wire
Number of
Conductor
External
conductors
size
size
2
3
0.75 mm2
Round, 6 to 9
4
dia.
Flat, 9.4
2
0.75 mm2
max.
1 dia./1.2 dia./
2
1.6 dia.
Note: Do not use wires containing silicone, otherwise a contact failure may
result.
• Constantly subjecting a Switch to vibration or shock can result in
wear, which can lead to contact interference with contacts,
operation failure, reduced durability, and other problems.
Excessive vibration or shock can lead to false contact operation or
damage. Install Switches in locations not subject to shock and
vibration and in orientations that will not produce resonance.
• The Switches have physical contacts. Using them in environments
containing silicon gas will result in the formation of silicon oxide
(SiO2) due to arc energy. If silicon oxide accumulates on the
contacts, contact interference can occur. If silicon oil, silicon filling
agents, silicon cables, or other silicon products are present near the
Switch, suppress arcing with contact protective circuits (surge
killers) or remove the source of silicon gas.
Wiring
Wiring Procedure
Applicable Solderless Terminal
The following solderless terminals are available. Do not use fork or
any other type of terminals, otherwise an accidental disconnection
resulting in a ground fault may result.
Terminal with insulated grip
6.4 max.
6.4 max.
14 max.
14 max.
3.0 to
3.7 dia.
3.0 to
3.7 dia.
Appropriate Tightening Torque
1. Loosen the cover mounting screws and remove the cover.
2. Disconnect the rubber connector from the box conduit and crimp a
solderless terminal. The following solderless terminals are
available.
3. After inserting the solderless terminal into the Switch, tighten the
terminal screws securely.
4. After wiring the Limit Switch, insert the rubber connector into the
groove of the box securely.
5. Tighten the three mounting screws evenly. The optimum tightening
torque for each screw is 0.49 to 0.59 N·m.
Cover mounting screw
Cover
A loose screw may result in a malfunction. Be sure to tighten each
screw to the appropriate tightening torque as shown below.
No.
1
2
3
4
5
Appropriate
tightening torque
0.49 to 0.59 N·m
0.49 to 0.59 N·m
4.90 to 5.88 N·m
0.49 to 0.59 N·m
Type
Head mounting screw
Cover mounting screw
Allen-head bolt
Terminal screw (M3 screw)
Switch mounting screw
(M5 Allen-head bolt)
4.90 to 5.88 N·m
Note: If the head direction has been changed, check the torque of each screw
and make sure that the screws are free of foreign substances, and that
each screw is tightened to the proper torque.
Rubber connector
1
3
Terminal
4
2
5
4
HL-5000
Mounting
Others
To mount the Limit Switch securely, be sure to use two M5 Allenhead
bolts and washers.
The tightening torque applied to each bolt is 4.90 to 5.88 N·m. To
mount the Limit Switch more securely, use two M5 screw holes on the
rear panel and rear holes for positioning if the model is the [email protected]@@G-Series Limit Switches.
Mounting holes
Two, 5.2-dia. holes (located
diagonally for securing the rear side)
• Do not use the Limit Switch outdoors, otherwise the Limit Switch will
become damaged by rust or ozone.
• The Limit Switch is not suitable in places exposed to the spray of
rainwater, seawater, or oily water. Consult your OMRON
representative for models resisting rainwater, seawater, and oily
water.
• If high-sealing performance is required along with shielded wiring or
conduit wiring, use the D4C or WL.
50 ±0.15
24 ±0.15
Two, M5 screws or 5.2-dia. holes (located
diagonally for securing the front side)
Only the [email protected]@@G has M5 x 0.8 (10 depth min) screw holes on the
rear side.
Using the Switches
Actuator Position Change
(HL-5000, HL-5030, HL-5050)
Head Direction Change
(HL-5000, HL-5030, HL-5050, HL5200)
To change the angle of the actuator, loosen the Allen-head bolt on the
side of the actuator lever. Then the actuator can be set at any angle.
To change the head direction, loosen the two mounting screws. Then
the head can be changed at 90° increments in one of four directions.
HL-5000
HL-5030
Loosen the
Allenhead
bold
Head mounting
screw (Small white
screw that can be
turned with either
a Phillips-head or
flat-blade screwdriver)
Head mounting screw
(Black non-removable
torque screw)
Head mounting screw
(Black non-removable
torque screw)
Head mounting screw
(Small white screw that
can be turned with either
a Phillips head or
flat-blade screwdriver)
HL-5050
The head of the HL-5200 can be mounted in two directions only.
(Refer to the following illustration.)
HL-5200
Head mounting screw (white)
Head mounting screw (white)
5
Read and Understand This Catalog
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or
comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified)
from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR
FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS
IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS
OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT
SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's
application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the
products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product,
machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible
uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles,
safety equipment, and installations subject to separate industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made.
However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or
establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual
specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the
result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON
Warranty and Limitations of Liability.
ERRORS AND OMISSIONS
The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical,
typographical, or proofreading errors, or omissions.
2009.6
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2009 All Right Reserved.
Mouser Electronics
Authorized Distributor
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Omron:
HL-5000-G HL-5030 HL-5030G HL-5050G HL-5100 HL5100-G HL-5200 HL-5200-G HL-5201 HL-5300 HL5300-G HL-5500 HL-5HPH100 HL-5100-G