Ordering number : ENA1793A Thick-Film Hybrid IC STK760-216-E Single-phase rectification Active Converter Hybrid IC Overview This IC is average current control type Active Converter Hybrid IC for power factor improvement of single-phase AC power supply, that containing power devices of step-up active converter, control IC over-current and over-voltage protection circuits. Applications • Single-phase rectification active filter for power rectification for air conditioners and general-purpose inverters. Features • Power switching device for active converter is adopting IGBT. • Soft start functions and the over current, the over voltage, and the low-voltage are including as protection circuit • Capable of controlling ON/OFF by logic level input signal. • Output voltage changeability functions by control signal. Any and all SANYO Semiconductor Co.,Ltd. products described or contained herein are, with regard to "standard application", intended for the use as general electronics equipment. The products mentioned herein shall not be intended for use for any "special application" (medical equipment whose purpose is to sustain life, aerospace instrument, nuclear control device, burning appliances, transportation machine, traffic signal system, safety equipment etc.) that shall require extremely high level of reliability and can directly threaten human lives in case of failure or malfunction of the product or may cause harm to human bodies, nor shall they grant any guarantee thereof. If you should intend to use our products for new introduction or other application different from current conditions on the usage of automotive device, communication device, office equipment, industrial equipment etc. , please consult with us about usage condition (temperature, operation time etc.) prior to the intended use. If there is no consultation or inquiry before the intended use, our customer shall be solely responsible for the use. Specifications of any and all SANYO Semiconductor Co.,Ltd. products described or contained herein stipulate the performance, characteristics, and functions of the described products in the independent state, and are not guarantees of the performance, characteristics, and functions of the described products as mounted in the customer's products or equipment. To verify symptoms and states that cannot be evaluated in an independent device, the customer should always evaluate and test devices mounted in the customer ' s products or equipment. O0312HKPC 018-10-0023 No.A1793-1/11 STK760-216-E Specifications Absolute Maximum Ratings at Ta = 25°C Parameter Symbol IGBT Collector-emitter voltage (TR1+TR2) Repetitive peak collector current ICP Collector current IC Conditions Ratings VCE unit 600 *1 V 300 A 148 A Power dissipation PC1 223 W FRD1 Diode reverse voltage VRM 600 V (D1) Repetitive peak forward current IF1P 220 A Diode forward current IF1 73 A Power dissipation PD1 150 W FRD2 Repetitive peak forward current IF2P 15 A (D2) Diode forward current IF2 7 A Power dissipation PD2 13 W 20 V Supply voltage (VCC-GND) Signal pin input voltage *1 *1 VCC Pin 1 VBOP -0.3 to 9.0 Pin 7 VIS -10 to 0.3 Pin 8 VCOMP Pin 12 VFB Pin 13 VOVP Pin 4 VONF Pin 10 Vctl -0.3 to 6.5 V -0.3 to VCC Maximum input AC voltage VAC Single-phase Full-rectified 264 Maximum output voltage VO Under the Application condition 450 Maximum output power Wo (VAC=200V) V V 8 kW Input AC current (normal condition) IIN 40 Arms Junction temperature Tj 150 °C Operating case temperature Tc -20 to +100 °C Storage temperature Tstg Tightening torque Withstand voltage VINS HIC case temperature *2 -40 to +125 °C A screw part *3 1.17 N•m 50Hz sine wave AC 1minute *4 2000 VRMS [Note] *1: Duty ratio D = 0.1, tp = 1ms *2: Measure point is between 5mm to center of back. *3: Torque should be set within 0.79 to 1.17N⋅m. Flatness of the heat-sink should be lower than 0.2mm. *4: The test condition: AC2500V, 1 second. No.A1793-2/11 STK760-216-E Electrical Characteristics at Tc = 25°C, VCC = 15.0V: Unless otherwise noted Ratings Parameter Symbol Conditions Test circuit min typ unit max Power output part Collector-emitter leak current ICES VCE = 600V VCE(sat) IC = 50A (IGBT) Collector-emitter saturation voltage (IGBT) Fig.1 Fig.2 1.2 200 μA 1.8 V Diode reverse current (FRD1) IR VR = 600V Fig.1 200 μA Diode forward voltage (FRD1) VF1 IF = 50A Fig.3 1.8 2.4 V Diode forward voltage (FRD2) VF2 IF = 5A Fig.3 2.5 3.5 V Junction to case thermal resistance θj-c1 IGBT (TR1+TR2) 0.56 θj-c2 FRD1 (D2+D3) 0.83 °C/W θj-c3 FRD2 (D4) 9.0 °C/W °C/W Control IC part Control IC input current ICC(ON) VCC = 15V, VONF = 5V 14 20 ICC(OFF) VCC = 15V, VONF = 0V 2.5 5 Oscillation frequency fOSC VCC = 15V, VONF = 5V 19.5 22.0 24.5 kHz Open loop protection VOLP 0.8 0.95 1.1 V 4.88 5.0 5.12 V -0.58 -0.5 -0.42 V 5.095 5.3 5.51 V 0.66 0.76 0.86 V 1.46 1.56 1.66 V 0.5 V Fig.4 threshold voltage Error-amp reference voltage Peak current protection Vref Fig.5 VIS(PK) threshold voltage Over voltage protection VOVP(ON) threshold voltage Brown-out protection threshold VBOP(ON) Fig.6 voltage Brown-out protection enable voltage VBOP(EN) ON/OFF threshold voltage VTHON VCC = 15V VTHOFF Start-up VCC voltage VCC(ON) Shut-down VCC voltage VCC(OFF) Substrate temperature monitor RTH resistance mA 3.0 VONF = 5V 12.4 13.25 14.1 V 9.4 10.0 10.7 V Fig.3 90 100 110 kΩ 394 V Fig.9 Fig.8 Resistance between VTH1-VTH2 V Fig.7 Application circuit : VAC = 200V, VO = 380V (Vctl = 1.507V) Output voltage VO Wo = 2kW 366 380 Power Factor cosφ Wo = 400W 0.98 0.99 0.99 0.995 Wo = 2kW 1.0 No.A1793-3/11 STK760-216-E Package Dimensions unit:mm (typ) 4.6 6.0 0.75 44 2.54 1 76.0 23 21 2.54=53.34 22 63.4 (68.0) R2.3 3.2 45.0 8.0 10.8 0.5 49.7 IGBT (TR1+TR2), FRD1 (D2+D3) & FRD2 (D4) vs. Temperature Derating (Ta = 25°C) Pd -- Tc 240 220 IGBT Power dissipation, Pd -- W 200 180 160 FRD1 140 120 100 80 60 40 FRD2 20 0 0 20 40 60 80 100 120 Case temperature, Tc -- °C No.A1793-4/11 STK760-216-E Block Diagram (D2) C IGBT VCC FRD2 (D4) FRD1 (TR1) (TR2) RS NR P (D3) IGBT driver N Input peak current Drive circuit OVP/Enable protection detector Enable mode RC averaging Discharge Vcomp S Q R UVLO Block Biss & internal reference Vm Σ Max Duty Vcomp start Cycle Enable Comparator Vref Integrated Discharge Ramp Oscillator VM 0 Voltage Error Amp VIS VCC VCOMP VBOP VOVP Output voltage detector VFB VCAO Vctl VO control buffer VONF VTH1 VH1 VthBOP BOP Comparator VTH2 RS=4mΩ(±1%) SGND Explanation of Terminal Terminal No. Symbol 1 VBOP 2 VCC 3 - 4 VONF 5 GND 6 - 7 VIS 8 VCOMP 9 - 10 Vctl 11 VCAO Explanation Brown-out fault detection terminal Control IC power supply input An empty terminal ON/OFF control terminal Signal GND An empty terminal Current detection terminal Phase compensation terminal (Voltage error amplifier out) An empty terminal Output voltage control signal input Output voltage control amplifier output 12 VFB 13 VOVP Over voltage protection terminal Output voltage feed back terminal 14 VTH1 Terminal of thermistor TH1 15 VTH2 16 to 22 - A dummy terminal Terminal of thermistor TH1 23 to 26 P Output (+) terminal of PFC An empty terminal 27, 28 - 29 to 32 C IGBT (TR1+TR2) Collector 33,34 - An empty terminal 35 to 38 N Output (-) terminal of PFC 39, 40 - An empty terminal 41 to 44 NR Input current return terminal No.A1793-5/11 STK760-216-E Test Circuit -1 (1) ICES, IR IGBT FRD1 A 29, 30, 31, 32 23, 24, 25, 26 B 35, 36, 37, 38 29, 30, 31, 32 A A VCE, VR 5 35 to 38 B 〈Fig.1〉 (2) VCE(sat) (Test by Pulse) VCC=15V 100μF 2 VONF 4 23 to 26 VCE(sat) ON 2.0V VBOP VOVP 13 12 1.7V OFF 6.0V 1 VT 35 to 38 10 11 VCE(sat) VFB V IC N 4.8V 5 0V 〈Fig.2〉 (3) VF1, VF2 (Test by Pulse), RTH A FRD1 FRD2 A 29, 30, 31, 32 35, 36, 37, 38 B 23, 24, 25, 26 29, 30, 31, 32 14 V R IF 15 B 〈Fig.3〉 No.A1793-6/11 STK760-216-E Test Circuit -2 (4) ICC(ON)/ICC(OFF), VOLP, fOSC ICC, fOSC VOLP VFB = 1.1V VONF = 5.0V VCC=15V ICC A ICC(OFF) ICC(ON) 100μF 2 VONF RL=1kΩ 4 23 to 26 VBOP VOVP 1 fOSC 12 13 1.7V 5.0V 35 to 38 10 11 VFB N 5 〈Fig.4〉 (5) Vref, VIS(PK) VCC=15V Vref VIS(PK) VIS = -0.6V VFB = 4.8V 100μF 2 VIS VONF 2.0V 7 23 to 26 4 VBOP 1 VOVP 13 12 1.70V 5.0V RL=1kΩ 35 to 38 10 11 VC VFB N 5 〈Fig.5〉 (6) VOVP(ON), VBOP(ON) VCC=15V VOVP(ON) VBOP(ON) VBOP = 1.70V VOVP = 5.0V 100μF 2 VONF RL=1kΩ 4 23 to 26 VBOP VOVP 2.0V 1 13 12 35 to 38 10 11 VC VFB N 4.8V 5 〈Fig.6〉 No.A1793-7/11 STK760-216-E Test Circuit -3 VCC=15V (7) VTHON, VTHOFF VONF VBOP VOVP 23 to 26 4 1 12 13 1.70V 35 to 38 5.0V RL=1kΩ 100μF 2 10 11 VC VFB N 4.8V 5 〈Fig.7〉 VCC (8) VCC(ON), VCC(OFF) VCC(ON) VCC(OFF) Vc-ON Vc-OFF VONF VBOP VOVP 2.0V 23 to 26 4 1 13 12 1.70V 35 to 38 5.0V RL=1kΩ 100μF 2 10 VC VFB N 4.8V 11 5 〈Fig.8〉 (9) Power Factor (COSφ) DB1 Input peak current protection RC averaging 680kΩ VIS VCC=15V VCC UVLO Block Biss & internal reference Vm VCOMP Enable C1 VBOP Discharge 4.7μF/25V Max Duty Cycle Limit Comparator Integrated Ramp Oscillator VM 0 106%Vref 104%Vref OVP(VFB) VthBOP Brown out Comparator 620kΩ VFB VCAO Σ VH1 VTH2 SGND Output voltage detector OVP(VFB) Voltage Error Amp VTH1 OVP/Enable detector Enable mode Discharge Vcomp S Q R Vref GND VOVP Drive circuit Vcomp start C2 N Co W LOAD Cs IGBT driver Rs NR 680kΩ FRD1 (TR1) (TR2) 470kΩ D1 470kΩ FRD2 (D4) 2.2μF/ 630V×2 VO P (D3) VCC Vctl C3 VO control buffer VONF 5V 10μF/25V IGBT 1800μF/450V (D2) C 0.5mH/20A Ci 2.2μF/630V L1 620kΩ W 100μF/25V VAC SGND PFC-ON : VONF=5V to VCC PFC-OFF : VONF=0V 〈Fig.9〉 No.A1793-8/11 STK760-216-E Application Circuit DB1 Cs (TR1) (TR2) 680kΩ 680kΩ Input peak current protection RC averaging VIS VCC UVLO Block Biss & internal reference Vm VCOMP Enable C1 OVP/Enable detector Enable mode Discharge Vcomp S Q R VCAO Σ Vref Vctl Max Duty Cycle Integrated Ramp Oscillator C4 VO control buffer VONF VM 0 Voltage Error Amp VTH1 VFB Output voltage detector OVP(VFB) Comparator Discharge 5V VH1 VTH2 SGND GND VOVP Drive circuit Vcomp start C2 4.7μF/25V 100μF/25V VBOP N Co 470kΩ Rs NR VCC=15V IGBT driver LOAD FRD1 D1 620kΩ VCC FRD2 (D4) 470kΩ Ci 2.2μF/ 630V×2 VO P (D3) 10μF/25V IGBT 1800μF/450V×2 (D2) C 0.45mH/40A 2.2μF/630V L1 Ri 620kΩ Noise Filter SW VAC VthBOP Brown out Comparator SGND PFC-ON : VONF=5V to VCC PFC-OFF : VONF=0V Recommended Condition Parameter Symbol AC Voltage Conditions VAC Ratings 50/60Hz unit 170 to 264 Vrms Output voltage VO Over-voltage detection voltage VOV Control IC supply voltage VCC Inductor L1 Input film capacitor Ci 4.4≤Ci μF Output film capacitor Cs 4.4≤Cs μF Output electrolytic capacitor Co 3600≤Co μF VCC-GND VAC×√2+(10 to 15)≤450 V VOUT+(10 to 20) V 14.5 to 17.0 0.45 V mH Output Voltage Control Output voltage control signal Vctl sets referring to the Vctl-VO characteristic of the figure below. Vctl -- VO 420 Output voltage, VO -- V 400 380 360 340 320 300 280 260 240 1 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 Output voltage control signal input, Vctl -- V No.A1793-9/11 STK760-216-E Timing Chart Even if power supply and signal at any timing are input, this IC is not destroyed. However, soft start circuit doesn't operate when VIN (DC) is input at the timing of Figure 11 and 12. Therefore, overcurrent protection circuit will operate, and audio frequency noise from coil may generate. Please turn on ON/OFF or VCC after VIN(DC) to avoid this. Input Timing 2 Input Timing 1 VIN(DC) VCC 0V 0V 0V 0V ON/OFF 0V 0V ON Voltage control signal ON OFF OFF 〈Fig.11〉 〈Fig.12〉 The built-in thermistor resistance temperature characteristic RTH -- Tc Thermistor resistance, RTH -- kΩ 10000 7 5 3 2 1000 7 5 3 2 100 7 5 3 2 10 7 5 3 2 0 --50 ma x mi n --25 0 25 50 75 100 125 ty p 150 Case temperature, Tc -- °C No.A1793-10/11 STK760-216-E SANYO Semiconductor Co.,Ltd. assumes no responsibility for equipment failures that result from using products at values that exceed, even momentarily, rated values (such as maximum ratings, operating condition ranges, or other parameters) listed in products specifications of any and all SANYO Semiconductor Co.,Ltd. products described or contained herein. Regarding monolithic semiconductors, if you should intend to use this IC continuously under high temperature, high current, high voltage, or drastic temperature change, even if it is used within the range of absolute maximum ratings or operating conditions, there is a possibility of decrease reliability. Please contact us for a confirmation. SANYO Semiconductor Co.,Ltd. strives to supply high-quality high-reliability products, however, any and all semiconductor products fail or malfunction with some probability. It is possible that these probabilistic failures or malfunction could give rise to accidents or events that could endanger human lives, trouble that could give rise to smoke or fire, or accidents that could cause damage to other property. When designing equipment, adopt safety measures so that these kinds of accidents or events cannot occur. Such measures include but are not limited to protective circuits and error prevention circuits for safe design, redundant design, and structural design. In the event that any or all SANYO Semiconductor Co.,Ltd. products described or contained herein are controlled under any of applicable local export control laws and regulations, such products may require the export license from the authorities concerned in accordance with the above law. No part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or any information storage or retrieval system, or otherwise, without the prior written consent of SANYO Semiconductor Co.,Ltd. Any and all information described or contained herein are subject to change without notice due to product/technology improvement, etc. When designing equipment, refer to the "Delivery Specification" for the SANYO Semiconductor Co.,Ltd. product that you intend to use. Upon using the technical information or products described herein, neither warranty nor license shall be granted with regard to intellectual property rights or any other rights of SANYO Semiconductor Co.,Ltd. or any third party. SANYO Semiconductor Co.,Ltd. shall not be liable for any claim or suits with regard to a third party's intellectual property rights which has resulted from the use of the technical information and products mentioned above. This catalog provides information as of October, 2012. Specifications and information herein are subject to change without notice. PS No.A1793-11/11