TE Connectivity 2-Piece Power Connectors Quick Reference Guide 2-Piece Power Connectors THINGS TO CONSIDER WHEN CHOOSING POWER CONNECTORS Application. Does the application require a board-to-board, wire-to-board, wire-to-wire, bus bar, card edge or a combination of these types of connectors? Current and Voltage. Does the connector require power only, or a combination of power and signal? How much current is required in the application? Keep in mind that power connector performance is typically measured in amperes (or amps). The voltage is also very important as it defines the spacing between the contacts. Hot-Pluggability. Will the application be mated while under electrical load? If so, a hot-pluggable connector is required. Many of the products in this guide have been approved for use in hot-plug applications. TYPICAL POWER CONNECTOR APPLICATIONS • AC to DC and DC to DC • Power Supplies • High End Computers •Servers • Data Storage Equipment • Telecommunications Switches te.com/powerconnectors te.com/powerconnectors • • • • • High Density Power Distribution Uninterruptible Power Supplies (UPS) Removable Battery Packs Board Stacking Power Distribution TE Connectivity 2-Piece Power Connectors Application: Hot Swappable Power Supplies (500w–5KW) CHARACTERISTICS Connector MULTI-BEAM XLE FLATPAQ MINIPAK HDL Up to 75 A* 32 Amps* Up to 40 Amps* Current Rating Vented Housings l l Licensed — Second source l l Height (mm) 12 mm 14 mm Modular l Active Guides l Customizable l 8 mm - 9 mm l l * Single contact current rating te.com/products/multibeamxle te.com/products/minipakhdl MULTI-BEAM XLE Connector FLATPAQ Connectors MINIPAK HDL Connector • New 6 beam power contact offers up to 75 A current rating and delivers more than 200 Amps/linear inch • 32 Amp high-performance CROWN BAND power contacts • High-density, low profile, power/signal, blind-mate connector • True hot-plug power contacts available • New 25A low power contact occupies 50% less pcb space than MULTI-BEAM XL power contacts • Versatile modular design allows low volume customized configurations to meet your specific application requirements • Developed to meet next generation 1U application by reducing airflow impedance • New slim guide sockets reduce the overall PCB footprint • Vented housing allows for better heat dissipation • Hot-plug capable Reference Part Numbers* 6450830-2 6450850-2 • Solder and compliant press-fit termination options available • Rugged design features active guide pins Reference Part Numbers* 6646597-1 6646722-1 • Hot-pluggable power supplies • Contacts rated up to 40 amps and deliver more than 150 amps per linear inch Reference Part Numbers* 2-1926732-5 2-1926733-5 1926845-6 Rechargeable Batteries (for portable/hand-held electronic devices) RECHARGEABLE BATTERIES Part Number 1827684-1 1827654-1 Pitch (mm) No. of Positions Mount Style 2 7 Vertical Surface Mount Receptacle 2 7 Right Angle Thru-Hole Plug 1-1123688-7 2.5 10 Vertical Surface Mount Receptacle 6123978-1 2.5 4 Right Angle Thru-Hole Plug 120591-1 / 1 Horizontal Thru-Hole Coin Cell Battery Interconnects 5787430-1 5 / Vertical Solder Right Hand Plug • Current capacity — 7 Amps/single contact at 30° T-Rise 5787441-1 5 / Right Angle Solder Keyless Plug • Choice of right angle or vertical mount headers with left, right or keyless polarization • 5 mm pitch headers available for 7.2, 10.8 and 12.0 volts rechargeable batteries *Part numbers listed are examples of some available samples, please visit website for additional and mating part numbers. te.com/powerconnectors TE Connectivity 2-Piece Power Connectors Application: Backplanes PRODUCTS Amps/Linear Inch Universal Power Module < 125 MULTIGIG RT ICCON l l MINIPAK HDE Stacked ICCON l 125 – 175 175 – 225 l > 225 l te.com/products/upm Universal Power Module (UPM) Connectors (Slim UPM shown) • Varieties of UPM include: standard, high current, slim, low profile • 2 performance levels • Standard 10 amp contact • High current 16 Amp contacts • True hot-plug contacts • High reliability — up to 250 cycles • Different configurations include right angle, vertical, coplanar and mezzanine Reference Part Numbers* 1903977-1 (Slim UPM), 1645498-2 (Vertical Plug), 5646954-2 (R/A Plug) te.com/products/minipakhde te.com/products/iccon MULTIGIG RT Connectors ICCON Connectors • 2 mm backplane connectors • 20 Amp contacts • Three contact mating lengths are available in 1.5 mm sequence levels • 1 and 2 row versions to provide maximum trace routing flexibility • True hot-plug contacts Reference Part Numbers* 1-1410271-1 (Plug) 1410270-2 (Receptacle) • With and without locking feature • 35A current rating • Slimline version available, 30% smaller footprint • Board-to-board, board–to-busbar, and wire-to-board application options • Durable, quick connect/disconnect function for high current space constrained applications Reference Part Numbers* 6643274-1 (Vertical Pin), 6643228-1 (R/A Pin), 6643220-1 (SLIMLINE Socket) te.com/products/iccon MINIPAK HDE Connectors Stacked ICCON Connector • Designed to compliment other backplane connectors offered by TE including Z-PACK HM-Zd, Z-PACK TinMan and other connectors • Very high current density — 18 Amps per contact, over 250 Amps/linear inch • Two levels of contact sequencing for mate-first-break-last operation Reference Part Numbers* 1926226-1 (2x6), 1926229-1 (2x9) • Very High Current Density — Up to 200 Amps per inch • Occupies less PCB edge space than separate ICCON power and guide modules • Designed to compliment Z-PACK and other backplane connectors • Right angle connector to mate motherboard-to-daughterboard power distribution systems • Ground pin, power pin and mate-first-break-last pin options Reference Part Numbers* 2085181-1 (R/A Socket) 1766663-1 (Vertical Pin) *Part numbers listed are examples of some available samples, please visit website for additional and mating part numbers. te.com/powerconnectors TE Connectivity 2-Piece Power Connectors Application: Cable Power CABLE POWER Products Wire Size Specialty Low, high power options in same connector MULTI-BEAM XLE 26-8 AWG up to 50 Amps ET POWER 14-10 AWG up to 35 Amps Low profile RAPID LOCK 12-0 AWG 50-250 Amps BusBar Quick Connect/ Disconnect High Current Universal MATE-N-LOK 30-10 AWG up to 35 Amps Panel mount or free hanging versions 300MCM-0 AWG 15-275 Amps Single & 2 pole Quick Connect/Disconnect Flat Cable 40-110 Amps Flat AMP Power Series Wave Crimp te.com/products/multibeamxle Current Rating te.com/products/wavecrimp te.com/products/amppowerseries MULTI-BEAM XLE Cable Receptacles AMPOWER Wave Crimp System AMP Power Series Connectors • X, Y, Z float mount, blind-mate connectors for drawer type applications • Allows more angular misalignment than the original MULTI-BEAM XL connector • Modular design to meet any application •Hot-Pluggable • Panel Mount, Slide-to-Lock and Squeeze-to-Release configurations are available • Flat cable, dissipates heat better than round wire • Termination of flat cable requires no stripping. Provides a reliable low resistance, gas tight interface • Lower operating temperature than standard round/discrete wires • Easily formed into shape, without cable ties • Lower cost than laminated bus bars • Single pole and 2-pole connector housings, crimp snap-in contacts, and accessories • Rugged contact design • Open barrel contacts 6-20AWG on reels for automatic and semiautomatic machine termination • Compatible with industry alternate standard versions te.com/products/universalmatenlok High Current Universal MATE-N-LOK II Connectors • Available in 2-15 circuit sizes for free hanging, panel mount, or wire-to-board connection • Louvertac band and screw machined contacts provide very high current with low contact resistance • No extraction tools required/economical • Pin and sockets can be intermixed in the same housing te.com/powerconnectors te.com/products/rapidlock te.com/products/etpower RAPID LOCK Bus Bar Connectors ET Power Connector • Locking feature retains each contact to mating pin • Up to 35Amps per contact • No installation tools required • Low profile, less than 8 mm above PCB • Fast, reliable replacement for power lugs • Cable-to-PCB applications • Up to 250 Amps per contact; very low contact resistance • Right angle and vertical mounts • End-to-end stackability • Positive latch retention TE Connectivity 2-Piece Power Connectors Industry Standards PRODUCTS Standards Z1 Power Connector Advanced TCA MINIPAK HD Guide Hardware 1766500-1 MULTI-BEAM XLE 1-1469373-1 PICMG MicroTCA.0 1469920-1 VITA 41 1410465-1 VITA 46 1410956-1 VITA 62 6450843-6 Note: Part numbers listed in the above table are some available samples for each standard. There are other part numbers and configurations to choose from. AdvancedTCA The PICMG 3.0 AdvancedTCA standard defines architecture for modular computing components within communications network infrastructure. The standardization focuses on providing superior power and cooling capabilities in solutions that are cost effective, highly available and highly scalable. MicroTCA The PICMG MicroTCA.0 standard is complimentary to the AdvancedTCA standard, but is optimized for smaller scale and more price sensitive applications. te.com/products/guidehardware VITA 41 Referred to as VXSVME Switched Serial in the next generation of VME backplanes and introduces features like improved bandwidth, backward compatibility and increased power delivery into the existing VMEbus technology. VITA 46 Based on VMEbus technology, the standard is defined for 3U and 6U formats and merges the latest in connector and packaging technology with the latest in bus and serial fabric technology. te.com/products/multibeamxle VITA 62 The latest in VITA Standards, VITA 62 is currently being defined and will use the standard VPX 3V16U form factor and comply to requirements defined in VITA. 48.0. VITA 62 will define the power generation requirements for a module that can be used to power systems that support a VITA 62 slot on the VPX backplane. te.com/products/atcapower Guide Hardware MULTI-BEAM XLE Connector Z1 Power Connector • Guide modules are available for the AdvancedTCA, VITA 41.0 VXS and the VITA 46.0 VPX standards • Most guide modules are keyed to prevent misalignment during boardto-board mating • ATCA guide modules are available for a variety of applications including front board, mid plane, backplane and rear transition modules as specified in the AdvancedTCA specification • MULTIGIG RT guide modules meet the VITA 46.0 VPX and VITA 41 VXS standards • VITA 62 standard developed around MULTI-BEAM XLE connector • New 6 beam power contacts offer a 50A current rating and lower mating force • New 20A low power contact occupies 50% less PCB space than MULTI-BEAM XL power contacts • Vented housing allows for better heat dissipation • Designed to PICMG 3.0 AdvancedTCA standard • Combines 8 high conductivity size 16 pin & socket contacts with 22 size 22 pin & socket contacts • Capable of carrying 20 Amps per contact and the signals are capable of carrying 2 Amps per contact For more information on TE Industry Standard Products visit: te.com/products/atca te.com/powerconnectors MINIPAK HD Connectors • Designed to the MicroTCA.0 standard • 30 microinches gold plating over nickel • Hot-plug contact design controls arc during hot-mate/un-mate cycles • Available to carry up to 14.5 Amps per contact fully loaded te.com/products/minipakhd AdvancedTCA, MicroTCA and PICMG are trademarks of PICMG-PCI Industrial Computer Manufacturers Group, Inc. VITA, VMEbus, VPX, and VXS are trademarks of VITA. Application Diagram TE Connectivity 2-Piece Power Connectors Integrated Backplane Power Systems • Universal Power Modules (UPM) • MINIPAK HDE Connectors • MULTIGIG RT Power Modules • Guide Hardware • Z1 Power (AdvancedTCA) Connectors Bus Bar-to-Board • ICCON Connectors • RAPID LOCK Connectors Laptops/Portables • Battery Interconnects Power — Board-to-Board • MULTI-BEAM XLE Connectors • FLATPAQ Modular Connectors • MINIPAK HDL Connectors • MINIPAK HD (MicroTCA) Connectors FOR MORE INFORMATION TE Technical Support USA: Canada: Mexico Latin/S. America: Germany: UK: France: Netherlands: China: Center +1 (800) 522-6752 +1 (905) 475-6222 +52 (0) 55-1106-0800 +54 (0) 11-4733-2200 +49 (0) 6251-133-1999 +44 (0) 800-267666 +33 (0) 1-3420-8686 +31 (0) 73-6246-999 +86 (0) 400-820-6015 Part numbers in this brochure are RoHS Compliant*, unless marked otherwise. *as defined www.te.com/leadfree Most products in this brochure have been qualified by UL and/or CSA. Power — Cable-to-Cable/Board • Universal MATE-N-LOK Product • AMPOWER Wave Crimp System • ET Power Connector • MULTI-BEAM XLE Cable Receptacles • RAPID LOCK Connectors Visit Us On the WEB! For your power connector needs go to: te.com/products/powerconnectors Check out our selection of videos on YouTube! Refer to our catalog: Power Connectors & Interconnection Systems Catalog # 1773096 Sample Kits! Sample kits are available for various Power Connectors. Contact your local TE Sales Representative for more information or visit www.te.com te.com © 2012 Tyco Electronics Corporation, a TE Connectivity Ltd. Company. All Rights Reserved. 4-1773458-1 CIS LUG FP 1M 02/2012 AMP, AMPOWER, CROWN BAND, FLATPAQ, ICCON, MATE-N-LOK, MINIPAK HDE, MINIPAK HDL, MULTI-BEAM XL, MULTI-BEAM XLE, MULTIGIG RT, RAPID LOCK, Z-PACK, Z-PACK TINMAN, TE Connectivity, TE connectivity (logo) and TE (logo) are trademarks. Other logos, product and/or company names might be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information in this brochure, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. te.com/powerconnectors