Power Connectors & Interconnection Systems Battery Interconnects Product Facts ■ Total interface solution ■ Current capacity — 7 Amps/ single contact at 30°C T-Rise ■ Choice of right-angle or vertical mount headers with left, right or keyless polarization ■ 5.0 mm pitch headers available for 7.2, 10.8, and 12.0 volt rechargeable batteries ■ Receptacle connectors available with solder tails or weld tabs ■ Consumer friendly mating/unmating of battery ■ Produced under a Quality Management System certified to ISO 9001 ■ Blade Contacts for high durability ■ Used Industry-wide for rechargeable battery I/O — in laptop computers ■ Offered in a variety of key arrangements — for different voltage batteries ■ 2.0 mm, 2.5 mm, 3.0 mm and 5.0 mm contact pitch batteries available MDI systems designed to mate at any angle ■ Up to 7 Amps per contact ■ Up to 2500 cycle durability ■ Two pc tails per blade — for better current distribution As the needs and applications of original equipment manufacturers have evolved, so have Tyco Electronics’ battery interconnect systems. Today, we offer several types of connectors including: ■ Standard 5-position, 5.0 mm centerline assemblies ■ Space efficient battery packs available at 2.0 mm, 2.5 mm, and 3.0 mm centerlines ■ ■ Multi-Directional Interconnection (MDI) systems Coin cell battery holders All battery interconnect assembly housings are made of high temperature, UL 94V-0 rated thermoplastic. Single contacts are rated at 7 Amps with a 30° T-Rise, and have an operating temperature rating of -30° to +70°C. These assemblies can be customized for various applications and are available with many keying and mounting options. Tyco Electronics answers the need in the portable equipment market for a high density, robust, and versatile interconnection system with the MultiDirectional Interconnection (MDI) System. This durable system, designed to permit mating/unmating at any angle between 0° and 90°, features AMP-DURAGOLD plated contacts for up to 2500 cycles. Our coin-cell battery holders are ideal for a variety of electronic equipment needing a compact low wattage (typically less than 2 Watts) battery source. These holders are available in both horizontal and vertical mount. Surface-mount and re-flow compatible options are also ready to meet the newer PCB assembly requirements. Laptops/Portables ■ Since the introduction of the standard-size NiMH rechargeable battery to the computer and communications industries, Tyco Electronics has played a major role in the development and manufacture of reliable, high performance battery interconnect systems. 227 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems 2.0 mm Pitch Battery Assemblies 2.0 mm Pitch Plug Assemblies Material and Finish Housing — Black thermoplastic resin, UL 94V-0 rated Contacts — High conductivity copper alloy, gold plating No. of Positions 3 7 8 10 Mount Type Mount Angle Part Number Surface-Mount Through Hole Through Hole Surface-Mount Surface-Mount Surface-Mount Through Hole Vertical Right-Angle Right-Angle Vertical Vertical Vertical Right-Angle 1612898-1 1827654-1 1747785-1 2-1612962-3 1-1612962-3 1717458-1 1827501-1 Special Features Retention Leg Nut Plate (both sides) One side nut plate M2 Nut M2 Nut .079 Pitch [2.00] Retention Leg (Part Number 1827654-1 Feature) 2 mm Plug Assembly with Nut Plates M2 Nut .079 Pitch [2.00] 2 mm Plug Assembly with Nut Plate (One Side) Laptops/Portables 2.0 mm Pitch Receptacle Assemblies Material and Finish Housing — Black thermoplastic resin, UL 94V-0 rated Contacts — High conductivity copper alloy, gold plating No. of Positions 3 7 8 10 Mount Type Mount Angle Part Number Surface-Mount Surface-Mount Through Hole Surface-Mount Through Hole Surface-Mount Vertical Vertical Vertical Vertical Vertical Vertical 1612901-1 1827684-1 1827685-1 1747786-1 1612963-4 1612964-4 .079 Pitch [2.00] 2.0 mm Receptacle Assembly, Surface-Mount .079 Pitch [2.00] 2.0 mm Receptacle Assembly, Through Hole Mount Note: All part numbers are RoHS compliant. Tin-lead versions are available upon request. 228 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems 2.0 mm Pitch Multi-Directional Interconnection (MDI) Systems 6-Position Multi-Directional Headers Material and Finish Housing — Black liquid crystal polymer, UL 94V-0 rated Contacts — Brass, plated .000030 [0.00076] min. gold on mating area, .00015 [0.0038] min. tin on solder tail, all over .000050 [0.00127] min. nickel Mount Type Through Hole Retention Tails Straight Solder Boardlocks With Without Part Number 5146877-1 5787252-1 5787531-1 Special Features Sequenced contacts Sequenced contacts .079 Typ. [2.00] .359 Typ. [9.13] .079 Typ. [2.00] .079 Typ. [2.00] .359 Typ. [9.13] Solder Tail Typ. .591 [15.00] .591 [15.00] Part Number 5787531-1 Straight Solder Tails Solder Tail Typ. .125 Typ. [3.18] Part Number 5787252-1 Below-the-Board Retention Tails .689 [17.50] .148 [3.75] .240 [6.10] .205 Typ. [5.20] Boardlock 2 Plcs. Solder Tail Typ. Part Number 5146877-1 6-Position Multi-Directional Receptacles Mount Type Surface-Mount Boardlocks With Material and Finish Through Hole Without Housing — Black liquid crystal polymer, UL 94V-0 rated Contacts — Phosphor bronze, plated .000030 [0.00076] min. gold on mating area, .00015 [0.0038] min. tin on solder tail, all over .000050 [0.00127] min. nickel Part Number 5787090-1 5787253-1 5787526-1 .897 ± .004 [22.79 ± 0.10] .897 ± .004 [22.79 ± 0.10] Laptops/Portables .079 Typ. [2.00] .079 Typ. [2.00] Part Number 5787253-1 Through Hole Mount Part Number 5787526-1 Through Hole Mount .113 ± .011 [28.73 ± 0.27] Boardlock 2 Plcs. .375 ± .004 [9.53 ± 0.10] .339 ± .006 [8.60 ± 0.16] Typ. .059 ± .003 [1.50 ± 0.08] Solder Tail Typ. Part Number 5787090-1 Surface-Mount with Boardlocks Note: All part numbers are RoHS compliant. 229 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems 2.5 mm Pitch Battery Assemblies 2.5 mm Pitch Plug Assemblies No. of Positions Material and Finish 4 Housing — Black thermoplastic resin, UL 94V-0 rated Contacts — High conductivity copper alloy, gold plating 5 Mount Type Through Through Through Through Through Through Through Through Through Through Through Through Through Through 6 7 8 10 Hole Hole Hole Hole Hole Hole Hole Hole Hole Hole Hole Hole Hole Hole Mount Angle Part Number Special Features Right-Angle Offset Right-Angle Offset Right-Angle On Board Right-Angle On Board Right-Angle Offset Vertical Right-Angle Offset Right-Angle On Board Right-Angle On Board Right-Angle On Board Right-Angle On Board Right-Angle On Board Right-Angle On Board Right-Angle Offset 6123987-1 6123978-1 6376042-2 9-1612503-1 6318792-1 6473451-1 6318977-3 6318573-4 1747602-1 1717445-2 6123738-7 1123822-7 1123684-7 6473539-7 M2 Nut Plate M2 Nut Plate M2 Nut Plate M2 Nut Plate M2 Nut Plate One Side M2 Nut Plate M2 Nut Plate .969 [24.60] .803 [20.40] .146 [3.70] M2 Typ. 2 Plcs. .199 [5.05] .179 [4.55] .098 [2.50] .199 [5.05] Laptops/Portables Material and Finish Housing — Black thermoplastic resin, UL 94V-0 rated Contacts — High conductivity copper alloy, gold plating No. of Positions 4 5 6 7 8 10 .191 [4.85] Part Number 6123978-1 Right-Angle Offset Assembly Mount Type Mount Angle Part Number Through Hole Through Hole Surface-Mount Surface-Mount Surface-Mount Through Hole Through Hole Surface-Mount Through Hole Right-Angle Right-Angle Right-Angle Vertical Vertical Vertical Right-Angle Vertical Vertical 6123981-1 6318430-2 1612504-1 1123688-3 1318574-4 1717478-1 1717620-1 1123688-7 1674231-1 .701 [17.80] .179 [4.55] .098 [2.50] Part Number 6376042-2 Right-Angle On Board Assembly with Nut Plate 2.5 mm Pitch Receptacle Assemblies .394 [10.00] .148 [3.75] .148 [3.75] .234 [5.95] Part Number 6318430-2 Right-Angle Through Hole Mount .075 [1.90] .207 [5.25] .098 [2.50] .992 [25.20] Part Number 1318574-4 Vertical Surface-Mount Note: All part numbers are RoHS compliant. 230 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems 5.0 mm Pitch Battery Plug Assemblies 5.0 mm Pitch Right-Hand Key Plug Assemblies Voltage Mount Type Retentive Solder Straight Solder Straight Solder Retentive Solder Straight Solder Retentive Solder Straight Solder Straight Solder 12.0 10.8 7.2 Mount Angle Right-Angle Right-Angle Vertical Vertical Vertical Right-Angle Vertical Right-Angle Part Number 5787424-1 5787422-1 5787430-1 5787421-1 5787419-1 5787141-1 5787334-1 5787142-1 .394 ± .002 [10.00 ± 0.05] .197 [5.00] Typ. .392 ± .008 [9.95 ± 0.20] .049 [1.25] Material and Finish Housing — Polyphthalamide, UL 94V-0 rated, black Contacts — Brass, plated .000100 [0.00254] min. tin on solder tail over .000075 [0.00190] min. nickel overall .120 ± .012 Solder Tail [3.05 ± 0.30] Typ. 1.319 ± .008 [33.50 ± 0.20] Part Number 5787421-1 Vertical Assembly with Retentive Tails .585 Typ. [14.85] .120 ± .012 Solder Tail [3.05 ± 0.30] Typ. .197 Typ. [5.00] 1.142 ± .008 [29.00 ± 0.20] 5.0 mm Pitch Left-Hand Key Plug Assemblies Voltage 12.0 10.8 Part Number 5787142-1 Right-Angle Assembly with Straight Tails Mount Type Straight Solder Retentive Solder Straight Solder Mount Angle Right-Angle Right-Angle Right-Angle Ø .087 ± .003 [2.20 ± 0.08] 2 Plcs. Material and Finish Housing — Polyphthalamide, UL 94V-0 rated, black Contacts — Brass, plated .000100 [0.00254] min. tin on solder tail over .000075 [0.00190] min. nickel overall 5.0 mm Pitch Keyless Plug Assemblies Special Features Mounting Holes .197 Typ. [5.00] Laptops/Portables .585 Typ. [14.85] Part Number 5787428-1 5787418-1 5787246-1 .120 ± .012 [3.05 ± 0.30] Solder Tail Typ. 1.417 ± .008 [36.00 ± 0.20] Part Number 5787428-1 Right-Angle Assembly with Mounting Holes Voltage N/A Mount Type Straight Solder Retentive Solder Straight Solder Retentive Solder Straight Solder Mount Angle Right-Angle Right-Angle Right-Angle Vertical Vertical Part Number 5787441-1 5787443-1 5796078-1 5787446-1 5787444-1 Material and Finish Housing — Polyphthalamide, UL 94V-0 rated, black Contacts — Brass, plated .000100 [0.00254] min. tin on solder tail over .000075 [0.00190] min. nickel overall .197 Typ. [5.00] 1.064 ± .008 [27.02 ± 0.20] Part Number 5796078-1 Right-Angle Assembly with Straight Tails & Sequenced Contacts Special Features Sequenced Contacts .120 ± .012 [3.05 ± 0.30] Solder Tail Typ. Note: All part numbers are RoHS compliant. 231 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems 5.0 mm Pitch Battery Receptacle Assemblies 5.0 mm Pitch Right-Hand Key Receptacle Assemblies Material and Finish Housing — Black polycarbonate, UL 94V-0 rated Contacts — Copper alloy, plated .000075 [0.00190] min. nickel Voltage Mount Type Surface-Mount Weld Tabs Weld Tabs 12.0 10.8 Part Number 787439-1 787615-1 787614-1 Note: All receptacles include a dovetail locator. .087 ± .002 [2.20 ± 0.05] .197 Typ. [5.00] .396 [10.05] .358 Typ. [9.10] .248 ± .003 Typ. [6.30 ± 0.08] 1.299 ± .002 [33.00 ± 0.05] Part Number 787439-1 Surface-Mount Receptacle .315 ± .001 [8.00 ± 0.03] 5.0 mm Pitch Left-Hand Key Receptacle Assemblies Voltage Mount Type Solder Tail Surface-Mount Weld Tab 7.2 Material and Finish Housing — Black polycarbonate, UL 94V-0 rated Contacts — Copper alloy, plated .000075 [0.00190] min. nickel Part Number 5787590-1 787328-1 787613-1 Note: All receptacles include a dovetail locator. .118 Typ. [3.00] .197 Typ. [5.00] .087 ± .002 [2.20 ± 0.05] .396 [10.05] Laptops/Portables .248 ± .003 Typ. [6.30 ± 0.08] .358 Typ. [9.10] 1.220 ± .002 [31.00 ± 0.05] Part Number 787613-1 Weld Tab Receptacle .315 ± .001 [8.00 ± 0.03] 5.0 mm Pitch Keyless Receptacle Assemblies Voltage Mount Type Solder Tail Surface-Mount N/A Material and Finish Housing — Black polycarbonate, UL 94V-0 rated Contacts — Copper alloy, plated .000075 [0.00190] min. nickel Note: All receptacles include a dovetail locator. .197 Typ. [5.00] .057 Typ. [1.44] .248 ± .003 Typ. [6.30 ± 0.08] .443 [11.25] .087 ± .002 [2.20 ± 0.05] .396 [10.05] .358 Typ. [9.10] Note: All part numbers are RoHS compliant. Part Number 5787802-1 146845-1 1.398 ± .002 [35.50 ± 0.05] Part Number 5787802-1 Solder Tail Receptacle .315 ± .001 [8.00 ± 0.03] 232 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems Coin Cell Battery Holders Horizontal Mount Battery Holders Mount Type Surface-Mount Material and Finish Through Hole Housing — Black thermoplastic resin, UL 94V-0 rated Part Number 796136-1 1734178-1 120591-1 Special Features Flexible housing for easy removal 1.075 ± .003 [27.30 ± 0.08] .250 [6.35] .210 [5.33] .750 ± .002 [19.05 ± 0.05] Part Number 120591-1 Through Hole Mount 1.272 ± .020 [32.31 ± 0.51] 1.075 ± .004 [27.31 ± 0.10] .250 [6.35] .210 [5.33] .750 ± .002 [19.05 ± 0.05] Part Number 796136-1 Surface-Mount Mount Type Through Hole Material and Finish Housing — Black thermoplastic resin, UL 94V-0 rated Part Number 6339488-1 1775485-1 Special Features Laptops/Portables Vertical Mount Battery Holders Low Profile 1.040 [26.42] .728 ± .015 [18.49 ± 0.38] .903 [22.94] .136 [3.45] .394 ± .008 [10.00 ± 0.20] Part Number 6339488-1 Part Number 1775485-1 Low Profile Note: All part numbers are RoHS compliant. 233 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems DC Power Jacks Product Facts ■ Low Profile Design ■ Accepts industry standard DC power plugs ■ Available with: ■ Solder tabs ■ Through-hole solder tails ■ SMT leads ■ Available to accept these plug sizes: 0.65 mm 1.0 mm 1.3 mm 1.47 mm 1.87 mm 2.0 mm 2.35 mm 2.5 mm ■ Ideal for portable electric devices Surface-Mount Power Jacks Pin Diameters — 0.65 mm and 1.3 mm Bottom View Laptops/Portables Part Number 1775638-1 Part Number 1775639-1 Bottom View Vertical DC Jack Part Number 1470390-1 Note: All part numbers are RoHS compliant. 234 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666 Power Connectors & Interconnection Systems DC Power Jacks (Continued) Right-Angle DC Jacks Miniature Jacks For specific part numbers, contact Tyco Electronics Center Dia. 1.30 1.00 Tail Length 3.00 1.50 3.00 1.50 Part Number 1775529-1 1775529-2 1-1775529-1 1-1775529-2 Bottom View Shielded Jack Dia. A 2.0 2.5 N.W. (q) 1.8 2.0 Part Number 1734894-1 1734894-2 PCB Layout (Tolerance ± 0.05) Standard Jacks Part Number 1775069-1 1775069-2 1775069-3 Laptops/Portables Center Diameter 2.00 2.35 2.50 Bottom View Standard Jack — Recessed Flange For specific part numbers, contact Tyco Electronics Center Diameter 1.47 1.87 2.00 2.35 2.45 Part Number 1775637-1 1775637-2 1775637-3 1775637-4 1775637-5 Bottom View Note: All part numbers are RoHS compliant. 235 Catalog 1773096 Revised 2-10 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-(0)8002-67666