Hand Crimp Tool for 1.50mm (.591") Pitch, MX150 Crimp Terminals Hand Crimp Tool Specification Sheet Order No. 63811-6000 FEATURES % % % % TYPE 4A A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio SCOPE Products: 1.50mm (.591") Pitch, MX150 Receptacle Female Crimp Terminals, 18-22 AWG. Terminal Series No. 33001 33012 34750 Strip Length Wire Size Insulation Diameter AWG mm² mm In. mm In. 33001-2004 33001-5002 18 0.83 1.91-2.06 .075-.081 4.70-5.60 .185-.220 33001-3004 33001-5022 20 0.58 1.70-1.85 .067-.073 4.70-5.60 .185-.220 33001-2005 33001-3023 22 0.36 1.50-1.65 .059-.065 4.70-5.60 .185-.220 33001-4003 33001-5023 18 0.83 1.91-2.06 .075-.081 4.70-5.60 .185-.220 33012-2002 33012-2022 33012-3002 33012-3022 20 0.58 1.70-1.85 .067-.073 4.70-5.60 .185-.220 33012-2003 33012-2023 33012-3003 33012-3023 22 0.36 1.50-1.65 .059-.065 4.70-5.60 .185-.220 18 0.83 1.91-2.06 .075-.081 4.70-5.60 .185-.220 34750-0002 34750-1002 20 0.58 1.70-1.85 .067-.073 4.70-5.60 .185-.220 34750-0003 34750-1003 22 0.36 1.50-1.65 .059-.065 4.70-5.60 .185-.220 ●Customer to cut off terminal from reel: 0.50mm (.020”) maximum Cut-off Tab. Terminals were validated per USCAR-21 using the following wire specifications: M1L-123A (TXL), M1L-135A1 (UTX), and M1L-126A1 (metric-TXL). Customers are required to complete validation testing if tooling purchased outside Molex Inc. and / or wire specifications are different than above. Terminal Order No. ●Reel 33001-2022 33001-4002 33001-3022 33001-4022 33001-2023 33001-3005 33001-4023 33001-5003 DEFINITION OF TERMS WIRE BEND BRUSH BEND UP WIRE BRUSH MUST BE FLUSH OR BELOW TOP OF CONDUCTOR CRIMP 0.30 ROLLING TWISTING CUT-OFF TAB WIRE BEND BELL MOUTH STRIP LENGTH BEND DOWN SEAM INSULATION CRIMP THIS AREA TERMINAL WIDTH NOT TO EXCEED 2.65mm AFTER CRIMP Doc No: ATS-638116000 Revision: E Release Date: 03-21-06 Revision Date: 10-01-09 CRIMP HEIGHT UNCONTROLLED COPY CONDUCTOR CRIMP Page 1 of 5 Hand Crimp Tool for 1.50mm (.591") Pitch, MX150 Crimp Terminals CRIMP SPECIFICATION Bell mouth Conductor Brush mm In. mm In. 33001 0.25-1.25 .010-.049 0.15-0.40 .006-.016 33012 0.25-1.25 .010-.049 0.15-0.40 .006-.016 34750 0.25-1.25 .010-.049 0.15-0.40 .006-.016 Wire brush to be below top of conductor crimp. Terminal Series No. Terminal Series No. 33001 33012 34750 Bend up Bend down Twist Roll Degree Degree Crimped terminals and up to 5mm of wire past the insulator cutoff tab must freely fit in the Checking Aid, Part No. 63868-2008 Seam Seam shall not be open and no wire allowed out of the crimping area Order Separately After crimping, the crimp profiles should measure the following: Terminal Series No. AWG 18 20 22 18 20 22 18 20 22 33001 33012 34750 Terminal Series No. 33012 34750 mm2 0.83 0.58 0.36 0.83 0.58 0.36 0.83 0.58 0.36 Wire Size AWG 18 20 22 18 20 22 18 20 22 33001 Τ Wire Size mm2 0.83 0.58 0.36 0.83 0.58 0.36 0.83 0.58 0.36 Conductor Crimp Height Crimp Width mm In. mm In. 1.20-1.30 .047-.051 2.05-2.25 .081-.089 1.10-1.20 .043-.047 2.05-2.25 .081-.089 0.95-1.05 .037-.041 1.50-1.70 .059-.067 1.20-1.30 .047-.051 2.05-2.25 .081-.089 1.10-1.20 .043-.047 2.05-2.25 .081-.089 0.95-1.05 .037-.041 1.50-1.70 .059-.067 1.20-1.30 .047-.051 2.05-2.25 .081-.089 1.10-1.20 .043-.047 2.05-2.25 .081-.089 0.95-1.05 .037-.041 1.50-1.70 .059-.067 Insulation Crimp Height Crimp Width mm In. mm In. 1.90-2.10 .075-.083 2.20-2.40 .086-.094 1.80-2.00 .071-.079 2.00-2.20 .079-.087 1.75-1.95 .069-.077 1.80-2.00 .071-.079 1.90-2.10 .075-.083 2.20-2.40 .086-.094 1.80-2.00 .071-.079 2.00-2.20 .079-.087 1.75-1.95 .069-.077 1.80-2.00 .071-.079 1.90-2.10 .075-.083 2.20-2.40 .086-.094 1.80-2.00 .071-.079 2.00-2.20 .079-.087 1.75-1.95 .069-.077 1.80-2.00 .071-.079 Profile AWG 18 20 22 X X X X X X X X X Pull Force Minimum N Lb. 89.9 20.2 75.6 17.0 49.8 11.2 89.9 20.2 75.6 17.0 49.8 11.2 89.9 20.2 75.6 17.0 49.8 11.2 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638116000 Revision: E Release Date: 03-21-06 Revision Date: 10-01-09 UNCONTROLLED COPY Page 2 of 5 Hand Crimp Tool for 1.50mm (.591") Pitch, MX150 Crimp Terminals OPERATION WIRE STOP BLADE Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. Crimping Terminals 1. Lift the wire stop blade up. PRE-STRIPPED 2. Insert the terminal fully into the correct die profile and the locator TERMINAL WIRE LOCATOR slot until the terminal is fully seated and stops. Figure 1 3. Push down the wire stop blade. Make sure the wire stop blade is fully seated on the terminal behind the conductor grip section. 4. Slide the pre-stripped wire into the terminal; make sure to aim the wire end towards the tip point on the wire stop blade. See Figure 1. Align the wire so that it is parallel to, and sitting into the terminal. Maintain a light and constant pressure on the wire that is seated in the terminal at all times. (Do not let go of the wire.) Be sure to hold the wire and terminal in place until the terminal is fully crimped. See Figure 2. CAUTION: Pushing the wire against the Wire Stop Blade with too much force can cause wire strands to bend up and above the top of the conductor crimp. If this occurs, depress strands below the top of the conductor crimp to prevent matte seal damage. 5. Close the tool until the ratchet releases. 6. Carefully remove the crimped terminal. Note: To maintain good brush control and a consistent bell mouth the crimping instructions must be followed. Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil excessively. 4. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, and store the tool in a clean, dry area. Doc No: ATS-638116000 Revision: E SPACER WIRE STOP BLADE Release Date: 03-21-06 Revision Date: 10-01-09 CONDUCTOR PUNCH RETAINER INSULATION PUNCH LOCATOR WIRE TERMINAL CONDUCTOR ANVIL Figure 2 UNCONTROLLED COPY INSULATION ANVIL Page 3 of 5 Hand Crimp Tool for 1.50mm (.591") Pitch, MX150 Crimp Terminals Miscrimps or Jams (See Figure 3) Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or closed. The tool will open easily by pushing the ratchet release lever. Warranty This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, we would exchange the tool free of charge. This will not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty. Hand held crimping tools are intended for low volume, prototyping, or repair requirements only. CAUTION: Repetitive use of this tool should be avoided. Notes: 1. This tool should only be used for the terminals and wire gauges specified on this sheet. 2. This tool is not adjustable. Variations in tools, terminals, wire stranding and insulation types may affect crimp height. 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above) The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased. 5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp testing. 6. Molex does not certify crimp hand tools. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Doc No: ATS-638116000 Revision: E Release Date: 03-21-06 Revision Date: 10-01-09 UNCONTROLLED COPY Page 4 of 5 Hand Crimp Tool for 1.50mm (.591") Pitch, MX150 Crimp Terminals PARTS LIST Item Number Order Number Description Quantity 1 63600-0520 Crimping Spring 2 2 63811-6075 Locator 1 3 63600-0525 Handle Spring 1 M4 X 20mm LONG BHCS RATCHET RELEASE LEVER 2 3 1 LOCATOR HANDLE SPRING CRIMPING SPRING (2) Figure 3 Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX [email protected] Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 [email protected] Far East South Headquarters Jurong, Singapore 65-6-268-6868 [email protected] European Headquarters Munich, Germany 49-89-413092-0 [email protected] Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-638116000 Revision: E Release Date: 03-21-06 Revision Date: 10-01-09 UNCONTROLLED COPY Page 5 of 5