THE CP1 FAMILY Compact machine controllers » Fa s t p r o g r a m m i n g w i t h Fu n c t i o n B l o c k s » Flexible Ethernet connectivity » Easy positioning functionality 2 3 Think big… start small! Omron’s vast experience in the field of industrial automation has resulted in the creation of the right products for your applications, ranging from simple to more complex automation solutions. The CP1 family of programmable controllers provides you with a complete product line-up to automate compact machines and perform any other simple Scalable solution The CP1 family is scalable; this means that you can choose the products with the right level of sophistication to meet your automation needs in terms of functionality, flexibility and pricing. Each of the CP1 family models, the CP1E, CP1L and CP1H, offers the functionality required for complete machine control. Benefits include: easy expansion of I/O, fast and versatile communication, and full positioning capabilities via ready-to-use Function Blocks. The CP1 family uses the same instruction set and professional programming software found in Omron’s other modular Programmable controllers. automation tasks, quickly and easily. Programming and operation are consistent with Omron’s other Answering your needs… precisely modular Programmable controllers. And you are guaranteed the same high quality and reliability that you expect from any Omron product, ensuring that your equipment keeps on giving continuous dependable performance. CJ series Fast and versatile communication Easy positioning functions Flexible, fast and yet cost-effective communication is essential The CP1 family is designed to fulfill position control tasks. Up in today’s competitive market. This applies in particular to to four axes of servo-drives can be controlled with high-speed compact Programmable controllers, which not only need to pulse outputs, while high-speed pulse inputs can allow the connect with devices inside the machine, but also outside connection of up to four encoders. Control is easily achieved the machine for operating, data-logging and remote access. with Function Block or standard functions without the need With this in mind, Omron has given the CP1 family excellent of specialist motion boards or expansion units. Furthermore, communication capabilities for both serial and Ethernet thanks to its fast serial ports, the CP1 family is also capable of networking. In addition, Omron provides flexible and performing simple positioning tasks. With the use of Modbus economical option boards for serial communication. Function Blocks, up to 31 inverters can be controlled and monitored in real-time. CP1H Flexible Ethernet connectivity To meet communication needs over different protocols CP1L simultaneously and to easily connect for remote access, our latest CP1L Programmable controller features embedded CP1E c n u F t a n o i y lit Ethernet with socket services functionality. This offers, among other things, programmable connectivity to third-party devices and makes this outstanding product the best-in-class machine controller on the market. 4 5 Easy positioning, quick results The CP1 family is the perfect choice for any application that requires positioning. Whether for conveyor control, point-to-point position control, or non-interpolated pick-and-place systems, the combination of high-speed pulse outputs, variable speed drive control and position feedback will provide all the functionality that you need for your application. Ideal for position control When simplicity and ease of use are essential, there is no better solution for your position applications than combining the CP1 family with servos and inverters from Omron’s extensive range. The SmartStep 2 servo drive is a perfect partner and offers high performance while keeping things simple and cost effective. Omron provides standard functions and Function Blocks for SmartStep 2 and other servo drives to create your application with minimal effort. Easy variable speed drive control Variable speed drive control is made easy within the CP1 family by using the serial port(s) and the Easy Modbus Master feature for high-speed communication. Omron Function Blocks enable you to control and monitor up to 31 inverters in realtime simply by configuration of parameters. With the encoders connected to the high-speed counter inputs, the CP1 is able to calculate the exact position to perform accurate positioning easily and quickly. In addition, in the MX2 inverter series, all simple positioning is handled within the drive itself. Saving you time For many standard functions Omron provide ready-to-use and tested Function Blocks that allow you to reduce your programming and testing time. With Function Blocks you achieve faster, easier and more structured programming that can also increase machine functionality. Ladder programming still remains the easiest language for many people to use, but for more complex mathematical calculations ‘Structured Text’ (ST) offers greater flexibility. These languages are supported in the CP1L and CP1H. Omron’s software is renowned for its ease of use and intuitive style and CX-One is no exception. 6 7 Flexible Ethernet connectivity More options – greater possibilities! As simple and quick– as USB! Versatile communication More analog I/Os Thanks to the CP1L-EM’s or CP1L-EL’s Automatic-Connect Omron’s CP1L Ethernet models are equipped as standard with In addition to the two standard embedded analog inputs, function, programming over Ethernet is as simple as using USB Socket Services. This facilitates the easy exchange of data Omron’s CP1L with embedded Ethernet also supports three on the other models in the CP1 family. This means that you with other Ethernet devices supporting a dedicated protocol. new, optional analog I/O boards. These enable you to add don’t need to waste time adjusting the Ethernet settings on the The Socket Services reduce effort and simplify programming extra analog inputs and outputs, and mixed inputs/outputs at PC, but that you can simply plug and connect, just like USB. and allow Ethernet protocols to be used directly from your minimum cost and without the need for more cabinet space. The Automatic-Connect function connects instantly over Programmable controller program. Ethernet can also be used With its analog I/O modules, auto-tuning PID function, the CP1 a default IP address to the CP1L, saving you valuable set-up for applications that require remote access functionality, such is ideal for accurate process control. time. as a secure VPN connection with a standard router. CP1 family features at a glance • 10 to 60 I/O base models, expandable to 320 I/O points • Digital, analog and temperature sensor I/O expansion units • 4 to 6 High-speed encoder inputs and 2 to 4 high-speed pulse outputs Omron network Socket Service • Modbus Master feature for easy inverter or temperature control • Analog I/O option boards and auto-tuning PID Remote access for accurate process control • Optional boards for RS-232/RS-422/485/Ethernet or LCD display • Ladder diagram, Function Block or Structured Wireless Ethernet Text programming • Powerful instructions common within Omron’s modular Programmable controller series • USB or Ethernet port – no special Data Logging cables needed • No-Battery mode operation – retains the program and data CP1 Programmable controller Note: The functions that are supported depend on the model. Modus/TCP Operate and Monitoring CP1-Brochure+TechPart+Global.fm 8 ページ ２０１２年３月２７日 火曜日 午後６時４７分 Maximize efficiency by selecting the optimum CPU unit for your applications CP1E E-type I/O N-type CP1E -E10D_-_ CP1E -E14DR-A CP1E -E20DR-A CP1E -E30DR-A CP1E -E40DR-A CP1E -N14D_-_ CP1E -N20D_-_ CP1E -NA20D_-_ CP1E -N30D_-_ CP1E -N40D_-_ CP1E -N60D_-_ Digital Inputs 6 8 12 18 24 8 12 12 18 24 36 Digital Outputs 4 6 8 12 16 6 8 8 12 16 24 Removable Terminals No Total I/O Capacity 10 20 140 150 160 180 No 14 20 CP1W Expansion Units No Optional boards CPU details Relay Outputs 150 160 Yes (3 max.) 14 No Yes (3 max.) CJ-Series Special I/O and CPU Bus Units No No Interrupt/Quick/ Counter Inputs 4 High Speed Counter Inputs 5 6 (10 kHz max.) (10 kHz max.) 2 (100 kHz max.) and 4 (10 kHz max.) Pulse Outputs (transistor outputs models only) No 2 axes (100 kHz max.) Analog I/O (embedded) No No 6 6 2 inputs, 1 output Analog Adjuster (0-255) Yes (2) Yes (2) External Analog Settings Input (resolution 1/256) No No Number of boards supported 0 0 1 Serial Communications (CP1W-CIF01/11/12) No No Yes Ethernet (CP1W-CIF41) No No Yes LCD Display (CP1W-DAM01) No No Analog I/O boards No No Programming port USB USB No RS-232C port (embedded) No Yes (1) Function Blocks support No (Ladder diagrams or ST language) No Processing Speed (minimum) 1.19 μs / Basic instruction, 7.9 μs / Special instruction 1.19 μs / Basic instruction, 7.9 μs / Special instruction Program Capacity 2K steps 8K steps Data Memory Capacity 2K words 8K words Memory Cassette (CP1W-ME05M) No No Real-Time Clock No Yes (with optional battery) Battery No Optional (CP1W-BAT01) 7-Segment Display No AC Power Supply CP1E -E10DR-A CP1E -E14DR-A CP1E -E20DR-A CP1E -E30DR-A CP1E -E40DR-A CP1E -N14DR-A CP1E -N20DR-A CP1E -NA20DR-A CP1E -N30DR-A CP1E -N40DR-A CP1E -N60DR-A DC Power Supply CP1E -E10DR-D - - - - CP1E -N14DR-D CP1E -N20DR-D - CP1E -N30DR-D CP1E -N40DR-D CP1E -N60DR-D AC Power Supply CP1E -E10DT-A - - - - CP1E -N14DT-A CP1E -N20DT-A - CP1E -N30DT-A CP1E -N40DT-A CP1E -N60DT-A DC Power Supply CP1E -E10DT-D - - - - CP1E -N14DT-D CP1E -N20DT-D CP1E -NA20DT-D CP1E -N30DT-D CP1E -N40DT-D CP1E -N60DT-D Source AC Power Supply CP1E Type -E10DT1-A - - - - CP1E -N14DT1-A CP1E -N20DT1-A - CP1E -N30DT1-A CP1EN14DT1-A CP1E -N60DT1-A DC Power Supply CP1E -E10DT1-D - - - - CP1E -N14DT1-D CP1E -N20DT1-D CP1E -NA20DT1-D CP1E -N30DT1-D CP1E -N40DT1-D CP1E -N60DT1-D Transistor Sink Outputs Type No Note: This table is a general overview only. For details, refer to the CP1E datasheet (Cat. No. P061), CP1L datasheet (Cat. No. P081) or CP1H datasheet (Cat. No. P080). 8 CP1-Brochure+TechPart+Global.fm 9 ページ ２０１２年３月２７日 火曜日 午後７時５８分 CPU units CP1L CP1H L-type M-type EL-type EM-type CP1L -L10D_-_ CP1L -L14D_-_ CP1L -_L20D_-_ CP1L -_M30D_-_ CP1L -_M40D_-_ CP1L -M60D_-_ CP1L -EL20D_-_ CP1L -EM30D_-_ CP1L -EM40D_-_ CP1H -Y20DT-D CP1H -X40D_-_ CP1H -XA40D_-_ 6 8 12 18 24 36 12 18 24 12 24 24 4 6 8 12 16 24 8 12 16 8 16 16 No Yes 60 150 320 320 Yes (1 max.) Yes (3 max.) No Yes 10 54 No Yes (1 max.) 60 150 160 180 Yes (3 max.) No Yes 160 300 Yes (7 units or 15 input words / 15 output words max.) No Yes (2 max.) 6 6 8 4 (100 kHz max.) 4 (100 kHz max.) 2 (100 kHz max.) and 2 Line-driver (1 MHz) 4 (100 kHz max.) 2 axes (100 kHz max.) 2 axes (100 kHz max.) 2 (100 kHz max.) and 2 Line-driver (1 MHz) 4 axes (100 kHz max.) No 2 inputs No Yes (1) No Yes (1) Yes (0-10V) No Yes (0-10V) 2 4 6 2 1 2 4 inputs, 2 outputs 0 1 2 No Yes Yes Yes No Yes No Yes No Yes Yes Yes No Yes No USB Ethernet USB No No No Yes Yes Yes 0.55 μs / Basic instruction, 4.1 μs / Special instruction 0.55 μs / Basic instruction, 4.1 μs / Special instruction 0.10 μs / Basic instruction, 0.15 μs / Special instruction 5K steps 10K steps 5K (+10K FB) steps 10K (+10K FB) steps 20K steps 10K words 32K words 10K words 32K words 32K words Yes Yes Yes Yes Yes Yes Yes (CJ1W-BAT01) Yes (CJ1W-BAT01) Yes (CJ1W-BAT01) No No Yes CP1L -L10DR-A CP1L -L14DR-A CP1L -L20DR-A CP1L -M30DR-A CP1L -M40DR-A CP1L -M60DR-A - - - - CP1H -X40DR-A CP1H -XA40DR-A CP1L -L10DR-D CP1L -L14DR-D CP1L -L20DR-D CP1L -M30DR-D CP1L -M40DR-D CP1L -M60DR-D CP1L -EL20DR-D CP1L -EM30DR-D CP1L -EM40DR-D - - - CP1L -L10DT-A CP1L -L14DT-A CP1L -L20DT-A CP1L -M30DT-A CP1L -M40DT-A CP1L -M60DT-A - - - - - - CP1L -L10DT-D CP1L -L14DT-D CP1L -L20DT-D CP1L -M30DT-D CP1L -M40DT-D CP1L -M60DT-D CP1L -EL20DT-D CP1L -EM30DT-D CP1L -EM40DT-D CP1H -Y20DT-D CP1H -X40DT-D CP1H -XA40DT-D - - - - - - - - - - - - CP1L -L10DT1-D CP1L -L14DT1-D CP1L -L20DT1-D CP1L -M30DT1-D CP1L -M40DT1-D CP1L -M60DT1-D CP1L -EL20DT1-D CP1L -EM30DT1-D CP1L -EM40DT1-D - CP1H -X40DT1-D CP1H -XA40DT1-D 9 CP1-Brochure+TechPart+Global.fm 10 ページ ２０１２年３月２７日 火曜日 午後６時４７分 CP1 Expansion units and accessories Expansion units Expansion I/O Units CP1W-8ED DC inputs: 8 CP1W-16ER Relay outputs: 16 CP1W-8ER Relay outputs: 8 CP1W-16ET Transistor outputs (sinking): 16 CP1W-8ET Transistor outputs (sinking): 8 CP1W-16ET1 Transistor outputs (sourcing): 16 CP1W-8ET1 Transistor outputs (sourcing): 8 CP1W-20EDT DC inputs: 12 Transistor outputs (sinking): 8 CP1W-20EDT1 DC inputs: 12 Transistor outputs (sourcing): 8 CP1W-32ER Relay outputs: 32 CP1W-20EDR1 DC inputs: 12 Relay outputs: 8 CP1W-32ET Transistor outputs (sinking): 32 Analog I/O Units CP1W-32ET1 Transistor outputs (sourcing): 32 CP1W-40EDR DC inputs : 24 Relay outputs: 16 CP1W-40EDT DC inputs: 24 Transistor outputs (sinking): 16 CP1W-40EDT1 DC inputs: 24 Transistor outputs (sourcing): 16 Temperature Sensor Unit Analog Input Unit CP1W-TS001 Thermocouple inputs: 2 CP1W-AD041 Analog inputs: 4 (resolution: 6,000) CP1W-TS002 Thermocouple inputs: 4 Analog Output Unit CP1W-TS101 Platinum-resistance thermometer inputs: 2 CP1W-DA021 Analog outputs: 2 (resolution: 6,000) CP1W-TS102 Platinum-resistance thermometer inputs: 4 CP1W-DA041 Analog outputs: 4 (resolution: 6,000) CompoBus/S I/O Link Unit Analog I/O Unit CP1W-SRT21 Inputs: 8 bits Outputs: 8 bits CP1W-MAD11 Analog inputs: 2 (resolution: 6,000) Analog outputs: 1 (resolution: 6,000) Optional Boards CP1W-ClF01 RS-232C (15 m max.) CP1W-ClF11 RS-422A/485 (50 m max.) Memory Cassette CP1W-ClF12 RS-422A/485 (Isolated-type) (500 m max.) CP1W-CIF41 Ethernet CP1W-DAM01 Display 4 rows, 12 characters CP1W-ADB21 Analog 2 inputs, 0-10 V, 0-20 mA CJ Unit Adapter Battery Set CP1W-DAB21V Analog 2 outputs, 0-10 V CP1W-MAB221 Analog 2 inputs 0-10 V, 0-20 mA & 2 outputs 0-10 V I/O Connecting Cable CP1W-CN811 Length: 80 cm CP1W-ME05M 512K words (upload/download program) CJ1W-BAT01 (for CP1L/CP1H) CP1W-BAT01 (for CP1E) CP1W-EXT01 CJ Unit adapter for use with CP1H. Includes CJ endplate. CP1W Expansion Units include I/O Connection Cables (in lengths of approx. 6 cm) for side-by-side connection. Note: This table is a general overview only. For details, refer to the CP1E datasheet (Cat. No. P061), CP1L datasheet (Cat. No. P081) or CP1H datasheet (Cat. No. P080). 10 CP1-Brochure+TechPart+Global.fm 11 ページ ２０１２年３月２７日 火曜日 午後６時４７分 CP1 Expansion units and accessories Software The CX-One is a comprehensive software package that integrates Support Software for OMRON PLCs and components. CX-One Ver. 4.@ includes CX-Programmer Ver. 9.@. CX-One Lite is a subset of the complete CX-One package that provides only the Support Software required for micro PLC applications. CX-One Lite Ver. 4.@ includes Micro PLC (the CP1 family) Edition CX-Programmer Ver. 9.@. Note 1: The CX-One and CX-One Lite cannot be simultaneously installed on the same computer. Note 2: This section is a general overview only. For details, refer to the CX-One Catalog (No. R134). Media Order code FA Integrated Tool Package CX-One Ver.4.@ Single user licence*1 DVD*2 CXONE-AL01D-V4 FA Integrated Tool Package CX-One Lite Ver.4.@ Single user licence CD CXONE-LT01C-V4 *1 *2 Multi licenses are available for the CX-One (3, 10, 30, or 50 licenses). The CX-One is also available on CD (CXONE-AL@@C-V4). CX-One supported OS: Windows 7, Windows Vista® or Windows XP (SP3 or higher). Except for Windows XP 64-bit version. Using CJ-series units and CP1W units with the CP1H Up to two CJ-series CPU Bus Units or Special I/O Units can be connected. CJ Unit Adaptor CP1W-EXT01 Up to 7 CP1W Expansion Units and Expansion I/O Units can be connected. CP1W Expansion Units and Expansion I/O Units and CJ Units can be used simultaneously. CP1W-CN811 I/O Connecting Cable is required. CJ-Series Units for use with CP1H Description Analog I/O and Control Units Unit Name Universal Analog Input Unit Analog Input Unit Analog Output Unit Analog Input/Output Unit Universal Analog Input Unit Process Input Unit Thermocouple Input Unit Resistance Thermometer Input Unit Temperature Control Loops, Thermocouple Unit Temperature Control Loops, RTD Motion/Position Control Units High Speed Counter Unit Model CJ1W-AD04U CJ1W-AD041-V1 CJ1W-AD042 CJ1W-AD081-V1 CJ1W-DA021 CJ1W-DA041 CJ1W-DA042V CJ1W-DA08V CJ1W-DA08C CJ1W-MAD42 CJ1W-PH41U CJ1W-PDC15 CJ1W-PTS15 CJ1W-PTS51 CJ1W-PTS16 CJ1W-PTS52 CJ1W-TC001 CJ1W-TC002 CJ1W-TC003 CJ1W-TC004 CJ1W-TC101 CJ1W-TC102 CJ1W-TC103 CJ1W-TC104 CJ1W-CT021 Description Motion/Position Control Units Unit Name Position Control Units MECHATROLINK-II Position Control Unit Communication Units Control Units MECHATROLINK-II Motion Control Unit Serial Communication Units Ethernet Unit EtherNet/IP Unit FL-net Ethernet Unit High-speed Data Storage Unit DeviceNet Master Unit CompoNet Master Unit CompoBus/S Master Unit Controller Link Unit RFID Sensor Controller Unit Model CJ1W-NC113 CJ1W-NC133 CJ1W-NC213 CJ1W-NC233 CJ1W-NC413 CJ1W-NC433 CJ1W-NCF71 CJ1W-NCF71-MA CJ1W-NC271 CJ1W-NC471 CJ1W-MCH71 CJ1W-SCU21-V1 CJ1W-SCU22 CJ1W-SCU31-V1 CJ1W-SCU32 CJ1W-SCU41-V1 CJ1W-SCU42 CJ1W-ETN21 CJ1W-EIP21 CJ1W-FLN22 CJ1W-SPU01-V2 CJ1W-DRM21 CJ1W-CRM21 CJ1W-SRM21 CJ1W-CLK23 CJ1W-V680C11 CJ1W-V680C12 CJ1W-V600C11 CJ1W-V600C12 Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries. Other company names and product names in this document are the trademarks or registered trademarks of their respective companies. 11 Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. The application examples provided in this catalog are for reference only. Check functions and safety of the equipment before use. Never use the products for any application requiring special safety requirements, such as nuclear energy control systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, or other application involving serious risk to life or property, without ensuring that the system as a whole has been designed to address the risks, and that the OMRON products are properly rated and installed for the intended use within the overall equipment or system. Note: Do not use this document to operate the Unit. OMRON Corporation Industrial Automation Company Authorized Distributor: Tokyo, JAPAN Contact: www.ia.omron.com Regional Headquarters OMRON EUROPE B.V. Wegalaan 67-69-2132 JD Hoofddorp The Netherlands Tel: (31)2356-81-300/Fax: (31)2356-81-388 OMRON ELECTRONICS LLC One Commerce Drive Schaumburg, IL 60173-5302 U.S.A. Tel: (1) 847-843-7900/Fax: (1) 847-843-7787 OMRON ASIA PACIFIC PTE. LTD. No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967 Tel: (65) 6835-3011/Fax: (65) 6835-2711 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, China Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 © OMRON Corporation 2009-2012 All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. CSM_1_1_0312 Cat. No. P082-E1-01 0312-(0405)