Miniature Limit Switch D4CC Many Models Including Roller Lever Switches are Only 16-mm Thick with Connector • New center roller lever models that enable ganged mounting of up to 6 Switches. • Cable connectors for easy Switch replacement. • Triple-seal construction for plungers to provide IEC IP67, UL, and CSA (type 3, 4, 13) degree of protection. • Operation indicators available for easy monitoring (standard indicator is lit when Switch is not operating). Model Number Structure ■ Model Number Legend D4CC-@0@@ 1 2 1. Rated Load (These codes are different from suffix codes of the D4C) 1: 2: 3: 4: 1 A at 125 VAC 1 A at 125 VAC (with LED indicator) 1 A at 30 VDC 1 A at 30 VDC (with LED indicator) 2. Actuator 01: Pin plunger 02: Roller plunger 03: Crossroller plunger 10: Bevel plunger 24: Roller lever 31: Sealed pin plunger 32: Sealed roller plunger 33: Sealed crossroller plunger 41: Panel mount pin plunger 42: Panel mount roller plunger 43: Panel mount crossroller plunger 50: Plastic rod 60: Center roller lever Note: With standard models, the operation indicator turns OFF when the switch operates. If models with operation indicators that turn ON when the switch operates are required, add "-B” to the end of the model number. Miniature Limit Switch D4CC 1 Ordering Information ■ List of Models Limit Switches Actuator 1 A at 125 VAC Without indicator 1 A at 30 VDC With indicator Without indicator With indicator Pin plunger D4CC-1001 D4CC-2001 D4CC-3001 D4CC-4001 Roller plunger D4CC-1002 D4CC-2002 D4CC-3002 D4CC-4002 Crossroller plunger D4CC-1003 D4CC-2003 D4CC-3003 D4CC-4003 Bevel plunger D4CC-1010 D4CC-2010 D4CC-3010 D4CC-4010 High-sensitivity roller lever D4CC-1024 D4CC-2024 D4CC-3024 D4CC-4024 Sealed pin plunger D4CC-1031 D4CC-2031 D4CC-3031 D4CC-4031 Sealed roller plunger D4CC-1032 D4CC-2032 D4CC-3032 D4CC-4032 Sealed crossroller plunger D4CC-1033 --- D4CC-3033 D4CC-4033 Panel mount pin plunger D4CC-1041 D4CC-2041 D4CC-3041 D4CC-4041 Panel mount roller plunger D4CC-1042 D4CC-2042 D4CC-3042 D4CC-4042 Panel mount crossroller plunger D4CC-1043 --- D4CC-3043 D4CC-4043 Plastic rod D4CC-1050 D4CC-2050 D4CC-3050 D4CC-4050 Center roller lever D4CC-1060 D4CC-2060 D4CC-3060 D4CC-4060 Note: 1. The meaning of suffix codes in the D4CC model numbers is different from that in the D4C model numbers. 2. Refer to the following table for cable plugs. Accessories (Order Separately) Plugs Type VAC Appearance Straight No. of conductors 4 VDC Note: Please contact your local OMRON sales office for details. 2 Miniature Limit Switch D4CC Cable length 1m Model XS2F-A421-C90-A 2m XS2F-A421-D90-A 5m XS2F-A421-G90-A 10 m XS2F-A421-J90-A 1m XS2F-D421-C80-A 2m XS2F-D421-D80-A 5m XS2F-D421-G80-A 10 m XS2F-D421-J80-A Special Mounting Plate Remarks It is possible to replace an WL Limit Switch with a D4CC Limit Switch mounted on this plate without changing the position of the dog or cam. There is no difference in mounting pitch between the Mounting Plate and the WL. The mounting depth of the D4CC with the Mounting Plate attached is, however, shorter than that of the panel-mounted WL. The following is the conversion table: WL D4C Plate model Top plunger: WLD Plunger: D4CC-@001 D4C-P001 Top roller plunger: WLD2 Roller plunger: D4CC-@002 D4C-P002 Roller lever: WLG2 Roller lever: D4CC-@024 D4C-P020 Plate Example Dog Dog Mounting plate Specifications ■ Approved Standards Agency ■ Approved Standard Ratings Standard UL-CSA File No. UL UL508 E76675 CSA CSA C22.2 No. 14 LR45746 D4CC-1, D4CC-2 D150 Rated voltage 120 VAC Carry current 1.0 A Current Make Volt-amperes Break 3.6 A 0.6 A Make 432 VA Break 72 VA ■ Ratings Rated voltage Non-inductive load Resistive load NC Inductive load Lamp load NO NC Inductive load NO NC Motor load NO NC NO 125 VAC 1A 1A 1A 0.7 A 1A 1A 1A 1A 30 VDC 1A 1A 1A 1A 1A 1A 1A 1A Note: 1. 2. 3. 4. The above current ratings are for steady-state current. Inductive loads have a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC). Lamp loads have an inrush current of 10 times the steady-state current. Motor loads have an inrush current of 6 times the steady-state current. D4CC-3, D4CC-4, 1 A at 30 VDC Inrush current NC 5 A max. NO 2.5 A max. Miniature Limit Switch D4CC 3 ■ Characteristics Degree of protection IP67 Durability (see note 2) Mechanical: 10,000,000 operations min. Electrical: 200,000 operations min. (1 A at 125 VAC, resistive load) Operating speed Plunger: 0.1 mm to 0.5 m/s Roller lever: 1 mm to 1 m/s Operating frequency Mechanical: 120 operations/min Electrical: 30 operations/min Rated frequency 50/60 Hz Insulation resistance 100 MΩ min. (at 500 VDC) Contact resistance (initial) 100 mΩ max. Dielectric strength 1,000 VAC, 50/60 Hz for 1 min between terminals of same polarity 1,500 VAC, 50/60 Hz for 1 min between current-carrying metal parts and ground, and between each terminal and non-current-carrying metal part Vibration resistance Malfunction: 10 to 55 Hz, 1.5-mm double amplitude (see note 3) Shock resistance Destruction: 1,000 m/s2 min. Malfunction: 500 m/s2 min. Ambient temperature Operating: –10°C to 70°C (with no icing) Ambient humidity Operating: 95% max. Weight Approx. 120 g (in the case of D4CC-1002) Note: 1. The above figures are initial values. 2. The values are calculated at an operating temperature of 5°C to 35°C, and an operating humidity of 40% to 70%. Contact your OMRON sales representative for more detailed information on other operating environments. 3. Excluding plastic rod models. Leakage Current (for Switches with Indicators) The leakage current and resistance of Switches with indicators are as follows: Item D4CC-2@@@ D4CC-4@@@ Voltage 125 VAC 30 VDC Leakage current 1.0 mA 1.0 mA Resistive value 150 kΩ 30 kΩ ■ Operating Characteristics Model D4CC-@001 D4CC-@002 D4CC-@024 RF min. 4.41 N 4.41 N PT max. 1.8 mm 1.8 mm OT min. 3 mm 3 mm 3 mm 3 mm 50° MD max. 0.2 mm 0.2 mm 0.2 mm 0.2 mm 3° OP 15.7±1 mm 28.5±1 mm 28.5±1 mm 28.5±1 mm --- D4CC-@031 11.77 N D4CC-@010 11.77 N Model 11.77 N D4CC-@003 OF max. 11.77 N 5.69 N 4.41 N 4.41 N 1.47 N 1.8 mm 1.8 mm 10±3° D4CC-@032 D4CC-@033 D4CC-@041 D4CC-@042 D4CC-@043 OF max. 17.65 N 17.65 N 17.65 N 11.77 N 11.77 N 11.77 N RF min. 4.41 N 4.41 N 4.41 N 4.41 N 4.41 N 4.41 N PT max. 1.8 mm 1.8 mm 1.8 mm 1.8 mm 1.8 mm 1.8 mm OT min. 3 mm 3 mm 3 mm 3 mm 3 mm 3 mm MD max. 0.2 mm 0.2 mm 0.2 mm 0.2 mm 0.2 mm 0.2 mm OP 24.9±1 mm 34.3±1 mm 34.3±1 mm 31.2±1 mm 36.8±1 mm 36.8±1 mm TT (reference value) (5) mm (5) mm (5) mm (5) mm (5) mm (5) mm Model D4CC-@050 D4CC-@060 OF max. 1.47 N RF min. --- 1.47 N PT max. 15° 10±3° OT min. --- 50° MD max. --- 3° 4 6.67 N Miniature Limit Switch D4CC ■ Contact Form AC Switches (D4CC-10@@, 20@@) Without Indicator With Indicator With LED Indicator (lights when operated) NC COM NO E Note: The indicators of these models are lit when the Switches are not actuated. When the Switches are actuated, the indicator are off. COM NO NC Pin No. (1) (4) (2) E (3) COM NO NC Pin No. (1) (4) (2) E (3) COM NO NC Pin No. (1) (4) (2) E (3) Note 1. "Lights when operated" means that when the actuator is turned or pushed and the Limit Switch contact leaves the NC side, the indicator lights. 2. "Lights when not in operation" means that when the actuator is in the free position, the indicator is lit, and when the actuator is turned or pushed and the contact comes into contact with the NO side, the indicator turns OFF. DC Switches (D4CC-30@@, 40@@) Without Indicator With Indicator With LED Indicator (lights when operated) NC COM NO E COM NO NC Pin No. (1) (4) (2) E (3) COM NO NC Pin No. (1) (4) (2) E (3) COM NO NC Pin No. (1) (4) (2) E (3) Note: The indicators of these models are lit when the Switches are not actuated. When the Switches are actuated, the indicator are off. Note 1. "Lights when operated" means that when the actuator is turned or pushed and the Limit Switch contact leaves the NC side, the indicator lights. 2. "Lights when not in operation" means that when the actuator is in the free position, the indicator is lit, and when the actuator is turned or pushed and the contact comes into contact with the NO side, the indicator turns OFF. Plugs AC Type DC Type Plug Pin No. Cable Plug Pin No. Cable 1. Brown 2. White 3. Blue 4. Black 1. Brown 2. White 3. Blue 4. Black Miniature Limit Switch D4CC 5 Nomenclature Roller s Center lever Spacer (prevents the Switch from biting cut chips.) O ring (NBR) O ring (NBR) Nitrile rubber diaphragm Protective nitrile rubber cap (NBR) Built-in switch Open space (to reduce a change in internal pneumatic pressure and to prevent the respiratory movement of the Switch.) LED indicator Connector receptacle Ground terminal Molded resin 6 Miniature Limit Switch D4CC Dimensions Note: 1. All units are in millimeters unless otherwise indicated. 2. The @ in each model number is replaced with the code expressing the rated load of the model. Refer to Ordering Information. 3. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. Limit Switches Pin Plunger D4CC-@001 Roller Plunger D4CC-@002 10 dia. stainless steel plunger +0.2 Two, 5.1 0 dia. 40 max. holes 25±0.1 16 (counter-sunk 10.2 dia.; depth: 6) 4.5 7.5 8 PT OP Correct setting position 12 dia. x 5 stainless steel roller 40 max. 25±0.1 PT 2.8 Two, 5.1+0.2 0 dia. holes (counter-sunk 10.2 dia.; depth: 6) 2 2.8 OP 7 7.5 8 62.2 max. 57 max. Correct setting position 16 23 75 max. 59.5 max. 2 23 (2) 10.5 2 Indicator 1.4 10.5 1.5 (2) 34 2 Indicator M12 x 1 1.4 1.5 34 M12 x 1 Crossroller Plunger D4CC-@003 Bevel Plunger D4CC-@010 12 dia. x 5 stainless steel roller 40 max. 25±0.1 Two, 5.1+0.2 0 dia. 16 holes (counter-sunk 10.2 dia.; depth: 6) PT OP 10 dia. stainless steel plunger Correct setting position 2.8 OP 7 7.5 8 75 max. 59.5 max. 2 Indicator 2 1.4 23 1.4 2 Indicator 34 1.5 34 M12 x 1 40 max. 25±0.1 Sealed Pin Plunger D4CC-@031 50 max. 10 dia. stainless steel plunger Rubber seal Two, 5.1+0.2 0 dia. 16 holes (counter-sunk 10.2 dia.; depth: 6) 44±0.8 40 max. 25±0.1 PT 38R 31.5±0.8 16 OP 4 7.5 8 11.4 7 7.5 M5 Allen8 head bolt (length: 12) 2 57 max. 2 23 65 max. 23 10.5 5.1+0.2 0 (2) Two, dia. holes (counter-sunk 10.2 dia.; depth: 6) 10.5 Indicator 2.8 (2) 1.5 17.5 dia. x 7 stainless sintered roller 110.7 max. Correct setting position 7 7.5 8 M12 x 1 Roller Lever D4CC-@024 16 59.5 max. 23 10.5 2 Two, 5.1+0.2 0 dia. holes (counter-sunk 10.2 dia.; depth: 6) 75 max. (2) 10.5 40 max. 25±0.1 PT M12 x 1 34 2 1.4 (2) 2 Indicator 1.4 1.5 34 M12 x 1 1.5 Miniature Limit Switch D4CC 7 Sealed Roller Plunger D4CC-@032 Sealed Crossroller Plunger 12 dia. x 5 stainless steel roller D4CC-@033 12 dia. x 5 stainless steel roller 40 max. 25±0.1 PT 16 Rubber seal 16 Rubber seal 5.1+0.2 0 Two, 5.1+0.2 0 dia. holes (counter-sunk 10.2 dia.; depth: 6) OP 40 max. 25±0.1 PT Two, dia. holes (counter-sunk 10.2 dia.; depth: 6) 4 7.5 8 OP 4 7.5 8 57 max. 57 max. 2 10.5 10.5 (2) 2 Indicator (2) 1.5 1.4 23 2 23 Indicator 34 1.4 2 M12 x 1 M12 x 1 Panel Mount Pin Plunger D4CC-@041 10 dia. stainless steel plunger Panel Mount Roller Plunger D4CC-@042 12 dia. x 5 stainless steel roller 40 max. 25±0.1 PT OP Two, 5.1+0.2 0 dia. holes (counter-sunk 10.2 dia.; depth: 6) 13 16 2 40 max. 25±0.1 PT 2.8 OP 4.5 12.5 7.5 8 57 max. Correct setting position 16 Two, 5.1+0.2 0 dia. holes (counter-sunk 10.2 dia.; depth: 6) 57 max. 2 Correct setting position 2.8 13 4.5 12.5 7.5 8 M14×1 23 1.5 34 M14×1 23 10.5 (2) 10.5 2 Indicator (2) 1.5 1.4 34 2 Indicator M12 x 1 1.4 1.5 34 M12 x 1 Panel Mount Crossroller Plunger D4CC-@043 12 dia. x 5 stainless steel roller 40 max. 25±0.1 PT OP 16 Two, 5.1+0.2 0 dia. holes (counter-sunk 10.2 dia.; depth: 6) 13 4.5 12.5 7.5 8 57 max. 2 Nylon rod Plastic Rod D4CC-@@50 Correct setting position (see note 1) 40 max. 25±0.1 16 (see note 2) 2.8 3.2 dia. 38 6.6 dia. M14×1 Rubber seal Two, 5.1+0.2 0 dia. holes (counter-sunk 10.2 dia.; depth: 6) 4.5 7.5 8 104±2.5 42 23 57 max. 10.5 2 (2) 2 Indicator 1.4 23 1.5 34 M12 x 1 10.5 (2) Indicator 2 1.4 1.5 34 M12 x 1 Note: 1. Operation is possible in any direction except parallel to the axis ↓. 2. The ideal range for operation is between the tip of the rod and 1/3 of the length of the actuator. 8 Miniature Limit Switch D4CC 17.5 dia. x 7 stainless steel roller Center Roller Lever D4CC-@@60 40 max. 25±0.1 16 38R 65.65 7 110.7 max. 18.9 8 7.5 23 Two, 5.1+0.2 0 dia. holes (counter-sunk 10.2 dia.; depth: 6) (2) 11 Indicator 2 1.4 1.5 34 M12 x 1 Plugs XS2F-D421-@80-A (DC) XS2F-A421-@90-A (AC) (Straight Type) Model Cable length (L) XS2F-D421-C@-A 1m XS2F-D421-D@-A 2m XS2F-D421-G@-A 5m XS2F-D421-J@-A 10 m 6 dia. 5 dia. 5 dia. 14.9 dia. Miniature Limit Switch D4CC 9 Special Mounting Plates (Limit Switches are not attached to the Plates.) D4C-P001 (For D4CC-@001) 15.7 34 (OP of WLD) 25±0.2 13.1 Two, M5 x 0.8 tapped hole (See note 3.) 5.1±0.2 7 Note: 1. Four hexagonal flat head bolts (M5 x 0.8, length: 10) and two Allen-head bolts (M5 x 0.8, length: 15) are included. 2. All the holes with 5.2+0.2/0 dia. must be used with M5 x 10 Allen-head bolts. 3. All the M5-tapped holes must be used with M5 hexagonal flat head bolts. 18.3 95 58.7±0.2 30 34.1 1.3 11 dia. 4-R2 D4C-P002 (For D4CC-@002) 30±0.2 44 Four, 5.2+0.2 0 dia. holes (See note 2.) 25±0.2 13.1 Two, M5 x 0.8 tapped hole (See note 3.) 5.1±0.2 28.5 44 9.5 (OP of WLD2) 15.5 95 58.7±0.2 30 34.1 1.3 11 dia. 4-R2 30±0.2 44 Four, 5.2+0.2 0 dia. holes (See note 2.) 25±0.2 D4C-P020 (For D4CC-@024) Note: 1. Four hexagonal flat head bolts (M5 x 0.8, length: 10) and two Allenhead bolts (M5 x 0.8, length: 15) are included. 2. All the holes with 5.2+0.2/0 dia. must be used with M5 x 10 Allen-head bolts. 3. All the M5-tapped holes must be used with M5 hexagonal flat head bolts. 53±1.5 9±0.2 Two, 5.1+0.2 0 dia. (for positioning), into which a spring pin is press-fitted. 5±0.2 14.7 9.2±0.2 30 34.1 75 58.7±0.2 4-R2 10 30±0.2 44 Miniature Limit Switch D4CC Two, M5 x 0.8 tapped hole (See note 3.) Four, 5.2+0.2 0 dia. holes (See note 2.) 1.3 Note: 1. Four hexagonal flat head bolts (M5 x 0.8, length: 10), two Allen-head bolts (M5 x 0.8, length: 15), and two spring pins (4 x 14) are included. 2. All the holes with 5.2+0.2/0 dia. must be used with M5 x 10 Allen-head bolts. 3. All the M5-tapped holes must be used with M5 hexagonal flat head bolts. Precautions ■ Correct Use Mounting Tightening Torque Make sure that the plate to which the D4CC is mounted is flat. If the plate is warped or has protruding parts, the D4CC may not malfunction. Be sure to tighten each screw to the proper tightening torque as shown in the table. Mounting Holes 1 M5 Allen-head bolt 2 M3.5 head mounting screw 0.78 to 0.88 N·m 3 M5 Allen-head bolt 4.90 to 5.88 N·m Two, 5.2-dia. or M5 screw holes 25±0.1 A maximum of 6 Switches may be group-mounted. In this case, pay attention to the mounting direction so that the convex part of the group-mounting guide on one Switch fits into the concave part of the guide on the other Switch as shown in the figure below. For group mounting, the mounting panel must have a thickness (t) of 6 mm min. No. Type Torque 4.90 to 5.88 N·m Note: By removing the two screws from the head, the head direction can be rotated 180°. After changing the head direction, re-tighten to the torque specified above. Be careful not to allow any foreign substance to enter the Switch. Group Mounting Group-mounting guide (Front: convex Rear: concave) Plug Tightening (C) 16 mm Mounting plate (B) D4CC (A) t Connect the plug connector (B) to the connector threads of the D4CC. Then firmly turn the plug connector by hand so that the connector threaded portion (C) will be completely covered by the plug connector (B) so that space (A) will be almost 0. Do not use any tools, such as pliers, to tighten the plug connector, otherwise the plug connector may become damaged. Make sure, however, that the plug connector is tightened securely, otherwise the rated degree of protection of the D4CC may not be maintained. Furthermore, the plug connector may be loosened by vibration. Properly Tightened Connector (B) D4CC (A) Miniature Limit Switch D4CC 11 Operation Operation method, shapes of cam and dog, operating frequency, and overtravel have a significant effect on the service life and precision of a Limit Switch. For this reason, the dog angle must be 30° max., the surface roughness of the dog must be 6.3S min. and hardness must be Hv400 to 500. Properly adjust the stroke of the center roller lever along with the dog or cam so that the concave part (A) of the head is located between the convex parts of the head as shown below when the center roller lever is pressed by the dog or cam. A To allow the plunger-type actuator to travel properly, adjust the dog and cam to the proper setting positions. The proper position is where the plunger groove fits the bushing top. Convex parts of head Proper range Dog Proper range Proper range Bushing top A Proper range Groove Proper range Proper range 2.8 mm To allow the roller lever-type actuator to travel properly, adjust the dog and cam so that the arrow head is positioned between the two convex markers as shown below. Refer to the following to adjust the stroke of the lever based on the mounting hole level. 65.3 to 64.6 (OP) Arrow head 44.9 (TTP) Convex marker Others If failures, such as reset failures, in the plunger model are possible, use a model that has a rubber cap. Do not expose the Switch to water exceeding 70°C or use it in steam. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Cat. No. C116-E1-02 12 In the interest of product improvement, specifications are subject to change without notice. Miniature Limit Switch D4CC