Temperature Controller
E5CS--X
1/16 DIN Sized Controller Offers
Selectable Control, Alarm Modes
D
D
D
D
D
D
D
D
D
Accurate to ±0.5% of full scale.
Multiple temperature scale ranges allow flexibility to
match application.
Field-selectable temperature ranges in °F and °C.
Selectable ON/OFF and PID control with auto-tuning of
proportional band.
8-function alarm, standard.
Tamper-proof setting, faulty sensor compensation and
controller diagnostics.
Easy-to-read 11 mm high LED display.
Nonvolatile memory backup.
3-year warranty.
RC
Ordering Information
J Temperature Controllers
Stock Note: Shaded models are normally stocked.
Item
Model
Thermocouple
(Types J and K)
Platinum RTD (Pt: 100 Ω,
DIN and JIS standards)
Interchangeable thermistor
(THE types)
Contact
E5CS-R1KJX-F
E5CS-R1PJX-F
E5CS-R1GX-F
Voltage
E5CS-Q1KJX-F
E5CS-Q1PJX-F
E5CS-Q1GX-F
Sensor input type
Output
p
Note: Items in the following table are sold in Canada only.
Item
Model
Thermocouple
(Types J and K)
Platinum RTD (Pt: 100 Ω,
DIN and JIS standards)
Interchangeable thermistor
(THE types)
Contact
E5CS-R1KJX
E5CS-R1PJX
E5CS-R1GX
Voltage
E5CS-Q1KJX
E5CS-Q1PJX
E5CS-Q1GX
Sensor input type
Output
p
J Accessories (Order Separately)
Stock Note: Shaded models are normally stocked.
Description
Model
Protective cover
Hard plastic; protects front panel against dust, dirt and water drops
Y92A-48
Panel mounting adapter
Replacement for one supplied with each unit
Y92F-30
A--146
Temperature Controller
E5CS--X
Specifications
Model
E5CS-j1KJX
E5CS-j1PX
E5CS-j1GX
Sensor input type
Thermocouple
Type J (IC) and Type K (CA)
Platinum RTD (Pt: 100Ω)
DIN or JIS standard
Thermistor
(interchangeable type)
Supply voltage
100 to 240 VAC, 50/60 Hz; operates on 85 to 110% of rated voltage
Power consumption
Control
output
t t
Contact
Voltage
Approx. 7 VA
Type
SPDT relay
Max. load
3 A, 250 VAC (resistive load)
Logic load
12 VDC, 20 mA with short-circuit protection
Hysteresis
0.2% of full scale during ON/OFF control action
Response
p
ti
time
Output
2 seconds for output to change
Display
2 seconds for displayed indication to change
Service life
Mechanical
10 million operation minimum with contact output
Electrical
100,000 operations minimum with contact output
Type
SPST-NO relay
Max. load
1 A, 250 VAC (resistive load)
Setting
range
Absolute value alarm: Same as control output setting range
Others: 0 to full scale
Alarm output
p
Setting accuracy
Set value coincides with indicated value, so no relative error exists
Indication accuracy
±0.5% of full scale, ±1 digit max.
Display range
--999 to 999 (limited to input type)
Control
d
modes
Type
ON/OFF and PID with automatic tuning of proportional band, switch selectable
Proportional band
3% to 20% (in PID mode) automatically adjusted according to the rise time of the
controlled system
Reset time
4 minutes (in PID mode)
Rate time
0.4 minutes (in PID mode)
Proportional period
2 or 20 seconds, switch selectable
Sampling period
500 ms
Materials
Plastic case
Mounting
Fits 1/16 DIN panel cutout; includes panel mounting adapter
Connections
Screw terminals
Weight
170 g (6 oz.) without mounting adapter
Enclosure ratings
g
Approvals
pp
Ambient temperature
p
Front panel
IP50, NEMA 4 with optional Y92A-48N waterproof cover
Rear panel
IP30
Terminals
IP00
UL
Recognized, File Number E68481
CSA
Certified, File Number LR59623
CE
Conforms to EN61010-1
Operating
--10°C to 55°C (14°F to 131°F)
Storage
--25°C to 65°C (--13°F to 149°F)
Humidity
35 to 85% RH
Insulation resistance
20 MΩ minimum at 500 VDC
Dielectric strength
2,000 VAC, 50/60 Hz for 1 minute between current-carrying terminals of different polarity
Vibration
Mechanical durability
10 to 55 Hz, 0.75 mm (0.03 in) double amplitude in X, Y, and Z directions for 2 hours each
Malfunction durability
2 to 55 Hz, 2 G in X, Y, and Z directions for 10 minutes each
Mechanical durability
30 m/s2, in 6 directions, 3 times each
Malfunction durability
100 m/s2, in 6 directions, 3 times each
Shock
Temperature Controller
E5CS--X
A--147
Temperature Ranges
Thermocouple Input Type
Input type
Type K
Temperature range
0 to 200 0 to 300 0 to 400 0 to 500 0 to 600 0 to 999 0 to 999 0 to 200 0 to 300 0 to 400 0 t0 500
Scale indication
°C
Unit of measure
1° C or F
Type J
°C
°C/°F
°C/°F
°C/°F
°C/°F
°F
°C
°C
°C/°F
°C/°F
Platinum RTD Input Type
Temperature range
--50 to 50
0.0 to 50.0
--20 to 80
0.0 to 99.9
0 to 200
0 to 300
0 to 400
0 to 600
0 to 800
Scale indication
°C
°C
°C
°C/°F
°C/°F
°C
°C/°F
°F
°F
Unit of measure
1° C or F
0.1° C or F
1° C or F
0.1° C or F
1° C or F
100 to 300
200 to 400
300 to 600
Thermistor Input Type
Temp. range
--50 to 50
Scale indication
°C
Unit of measure
1° C or F
0 to 100
50 to 150
100 to 200
150 to 300
--50 to 100
0 to 200
°F
Nomenclature
9. Deviation indicators
1. Main
display
2. Control output indicator
8. Display data identifier
3. Alarm indicator
4. Up key
7. Write protection key
5. Down key
6. Return key
Key
Description
Key
Description
1
Main display sequentially displays the present
temperature, set temperature, and an alarm value each
time the return key is pressed.
7
2
Control output indicator lights when the output is ON.
3
Alarm indicator lights when the alarm output is ON.
4
Up key increases the set temperature or alarm value when
pressed. Increases the value quickly when held down.
The hidden write protection key provides protection against
unauthorized setting of temperature and is used in conjunction with the internal “protection”
p
switch. If the internal
protection
t ti switch
it h is
i sett to
t ON,
ON then
th to
t obtain
bt i Up
U and
d Down
D
operation the hidden key must be pressed simultaneously
operation,
with the Up and Down keys. If the internal protection switch
is set to OFF, changes can be made simply by pressing the
Up and Down keys.
5
Down key decreases the set temperature or alarm value
when pressed. Decreases the value quickly when held
down.
8
Display data identifier lights SP when the set temperature is
displayed on the main display and AL when an alarm value
is displayed.
6
Return key changes the value displayed on the main
display each time pressed.
9
Red deviation indicators light up an arrow when the present
temperature is higher than the set temperature and light a
down arrow when the present value is lower than the set
temperature. The green block indicates the temperature
deviation is within ±1% of the full scale.
A--148
Temperature Controller
E5CS--X
Dimensions
106 (4.2)
Unit: mm (inch)
6
(0.24)
10
(0.39)
90 (3.54)
48
(1.89)
Panel Cutout
Side-by-side Mounting of Several Temperature Controllers
+0.6
45--0
Controllers
(1.77)
+0.6
45--0
+0.6
45--0
(1.77)
L
(1.77)
Max. 60
(2.36)
2
+1
93.5 --0
(3.68)
3
4
5
+1
141.5 --0
+1
189.5 --0
+1
237.5 --0
(5.57)
(7.46)
6
(9.35)
+1
285.5 --0
(11.24)
Note: 1. Recommended panel thickness is 1 to 8 mm (0.04 to
0.31 in).
2. Because mounting brackets are attached to the top
and bottom of a temperature controller, tight side-byside mounting is possible.
L = 48 x number of units -- 2.5
(1.89 x number of units
--0.1)
Connections
Voltage output type
20 mA, 12 VDC
Contact output type
Thermocouple input type
100 to 240 VAC, 50/60 Hz
Alarm output
Platinum RTD input type
Thermistor input type
Temperature Controller
E5CS--X
A--149
Operation
Temperature range selector switch
J Settings Before Applying
Power
Note:
Alarm mode selector switch
Always turn off the power supply to the temperature controller before changing any switch settings.
Protection switch
Before applying power to the temperature controller, set the
following selector switches to specify the temperature range,
functions and alarm mode.
J Access to Internal Switches
and Selectors
Push the tab on the underside of the front panel as you draw out
the internal mechanism from the housing. The temperature range
selector, and the alarm mode selector must all be set. A
protection switch can also be set to protect settings. The
following diagrams show the locations of these switches on the
internal mechanism.
Control mode selector switch
Right side view
Left side view
Select the desired temperature range by using the temperature
range selector switch (rotary DIP type). The other rotary DIP
switch is used to select one of eight alarm functions. Be sure the
set temperature and alarm values are within the new range.
Otherwise, the temperature controller automatically shifts these
values to the maximum or minimum of the newly-set temperature
range.
The protection switch may be used in conjunction with the front
panel “hidden key” to prevent unauthorized changes to
temperature settings. The switch is ON when it is pushed inwards
in the direction of the white arrow.
The function selector switch is a 8-pin in-line DIP switch on the
other side of the internal mechanism. Use it to select ON/OFF or
PID control action, proportional period, control output, input shift
function, temperature sensor input standard and scale indication
for dual-scale temperature ranges.
J When All Functions Have Been Selected
Press the return key until the SP indicator lights. Then set the
desired temperature value by using the Up and Down keys.
Neither the set alarm value is displayed nor the AL indicator
lights with the integral alarm mode setting switch set to 0 or 9. Be
sure to check the alarm mode setting switch, located inside the
housing, for proper setting.
To Set Alarm Value
In Case of Sensor Failure
To Set Temperature
Press the return key until the AL indicator lights. Then set the
desired alarm value in units of °F or °C. If the present temperature exceeds the set alarm value, the alarm output will be issued.
A--150
Temperature Controller
E5CS--X
The error message “FFF” or “------” will appear on the main display
if the temperature sensor short-circuits or breaks.
Precautions
The E5CS-X temperature controller has self-diagnostic functions that display the following error messages to simplify troubleshooting.
Message
Cause
Control output
fff
(1) Temperature has risen beyond temperature scale range
(2) Thermistor has been short-circuited
OFF during heating (reverse) operation
ON during cooling (normal) operation
---
(1) Temperature has fallen below temperature scale range
(2) Thermistor has broken
ON during heating (reverse) operation
OFF during cooling (normal) operation
(1) Failure has occurred in thermocouple or platinum RTD
(2) Temperature has risen much beyond scale range
OFF
--- (blinks)*
(1) Failure has occurred in platinum RTD
(2) Polarities (positive and negative) of thermocouple are reversed
(3) Temperature has fallen much below scale range
OFF
e11 or e33*
(1) Memory failure (E11) display
(2) Analog-to-digital converter failure (E33) display
Temperature controller must be repaired if recovery is not made
by turning power off once and on again.
Both control outputs and the alarm output
are OFF
fff
(blinks)*
Note: *Key operations are disabled.
When the alarm outputs are used, an alarm output occurs when the “FFF” and “------” messages appear in the display. These displays indicate when the temperature has risen beyond or fallen below the temperature scale range.
J Sensor Failure Indication
Condition
Display
Control output
Break in sensor
fff
blinks
OFF
Short-circuit
Ambient temperature
OFF
fff
OFF
Thermocouple sensor
Platinum RTD sensor
Break in sensor
blinks
--- blinks
OFF
fff blinks
--- blinks
OFF
Break in sensor
---
ON during heating (reverse) action
OFF during cooling (normal) action
Short-circuit
fff
ON during heating (reverse) action
OFF during cooling (normal) action
Disconnection of two or three wires
Short-circuit
OFF
Thermistor sensor
Note: The resistance of the platinum RTD is 100 Ω at 0°C and increases to 140 Ω at 100°C.
Temperature Controller
E5CS--X
A--151
Installation
J Mounting
J Connections
All E5CS-X models conform to DIN 43700 standard. Recommended panel thickness is 1 to 4 mm (0.04 to 0.16 in).
Connection Examples
Insert the temperature controller, back end first, into the panel
cutout. Mount the adapter (Y92F-30) supplied with each unit by
pushing it forward from the back of the temperature controller.
Push the adapter as close as possible to the front panel of the
temperature controller to eliminate the gap between them. Then,
secure the adapter with screws as shown.
For solder-dipped leads, strip the lead wire 6 to 12 mm (0.24 to
0.47 in) and carefully insert the wire tip. Do not tighten the terminal screw with excessive force.
Use M3.5 solderless terminals with the temperature controller’s
M3.5 self-rising pressure plate screws.
Removal
7.5
(0.29)
Loosen the screws on the adapter and push the hook open to
remove the adapter.
7.3 (0.29)
max.
Hook
19
(0.75)
6 to 12
(0.24 to 0.47)
Screw
Precautions
J Environment
J Recalibration
Do not install the temperature controller in a location where there
is a lot of dust or corrosive gases. Also avoid a location where
the temperature controller is subjected to heavy vibration, shock,
splashes of water or oil, and high temperatures.
Separate the temperature controller from equipment that
generates strong, high-frequency electrical noise such as welding
equipment.
The E5CS-X temperature controller can be recalibrated by a
factory-authorized repair service. Contact Omron for the location
near you.
Sensor Input Connections
The lead wires connecting the platinum RTD to the temperature
controller must be separated from the power lines an the load
lines, wherever possible, to prevent them from being inducted by
electrical noise.
Use the specified compensating conductors for the thermocouple
input type temperature controllers.
Use lead wires having a small resistance for the platinum RTD
type temperature controllers.
Sequence Circuit
Several seconds are required until the relay is turned ON after
the power has been applied to the temperature controller. Be
sure to take this time lag into consideration when designing a
sequence circuit which incorporates this temperature controller.
A--152
Temperature Controller
E5CS--X
Unauthorized recalibration of the controller will void the warranty
and may lead to erratic operation.
Temperature Controller
E5CS--X
A--153
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Cat. No. H301-E3-1
6/04
Specifications subject to change without notice
Printed in USA