Power Solid-state Relay G3PA-(VD) Extremely Thin Relays Integrated with Heat Sink • Downsizing achieved through optimum design of heat sink. • Mounting possible via screws or via DIN track. • Close mounting possible for linking terminals. (Except for G3PA-260B-VD, G3PA-450B-VD-2.) • Applicable with 3-phase loads. • Replaceable power element cartridges. • Conforms to VDE 0160 (finger protection), with a dielectric strength of 4,000 V between input and load. • Conforms to VDE 0805, IEC 950. • Approved by UL, CSA, and VDE (reinforced insulation). Ordering Information ■ List of Models G3PA-220B-VD Isolation Phototriac coupler Zero cross function Yes Applicable output load 10 A at 24 to 240 VAC 40 A at 24 to 240 VAC G3PA-260B-VD 60 A at 24 to 240 VAC No 10 A at 24 to 240 VAC G3PA-220BL-VD 20 A at 24 to 240 VAC G3PA-240BL-VD 40 A at 24 to 240 VAC G3PA-260BL-VD G3PA-210B-VD Rated input voltage 5 to 24 VDC 20 A at 24 to 240 VAC G3PA-240B-VD G3PA-210BL-VD Indicator Yes 60 A at 24 to 240 VAC Yes 10 A at 24 to 240 VAC G3PA-220B-VD 20 A at 24 to 240 VAC G3PA-240B-VD 40 A at 24 to 240 VAC G3PA-260B-VD 60 A at 24 to 240 VAC G3PA-420B-VD 20 A at 180 to 400 VAC G3PA-430B-VD 30 A at 180 to 400 VAC G3PA-420B-VD-2 20 A at 200 to 480 VAC G3PA-430B-VD-2 30 A at 200 to 480 VAC G3PA-450B-VD-2 50 A at 200 to 480 VAC Power Solid-state Relay 24 VAC 12 to 24 VDC G3PA-(VD) SSR Model G3PA-210B-VD J-21 Replacement Parts Name Carry current Power Device Cartridge 10 A Load voltage 19 to 264 VAC 20 A 40 A 60 A 20 A 150 to 440 VAC 30 A Model Applicable SSR G32A-A10-VD DC5-24 G3PA-210B-VD DC5-24 G32A-A10L-VD DC5-24 G3PA-210BL-VD DC5-24 G32A-A10-VD AC24 G3PA-210B-VD AC24 G32A-A20-VD DC5-24 G3PA-220B-VD DC5-24 G32A-A20L-VD DC5-24 G3PA-220BL-VD DC5-24 G32A-A20-VD AC24 G3PA-220B-VD AC24 G32A-A40-VD DC5-24 G3PA-240B-VD DC5-24 G32A-A40L-VD DC5-24 G3PA-240BL-VD DC5-24 G32A-A40-VD AC24 G3PA-240B-VD AC24 G32A-A60-VD DC5-24 G3PA-260B-VD DC5-24 G32A-A60L-VD DC5-24 G3PA-260BL-VD DC5-24 G32A-A60-VD AC24 G3PA-260B-VD AC24 G32A-A420-VD DC12-24 G3PA-420B-VD DC12-24 Conforms to VDE Yes G32A-A430-VD DC12-24 G3PA-430B-VD DC12-24 G32A-A420-VD-2 DC12-24 G3PA-420B-VD-2 DC12-24 30 A G32A-A430-VD-2 DC12-24 G3PA-430B-VD-2 DC12-24 50 A G32A-A450-VD-2 DC12-24 G3PA-450B-VD-2 DC12-24 20 A 10 A 180 to 528 VAC 75 to 264 VAC 20 A 40 A 20 A 180 to 528 VAC 30 A G32A-A10 G3PA-210B DC5-24 G32A-A20 G3PA-220B DC5-24 G32A-A40 G3PA-240B DC5-24 G32A-A420 G3PA-420B DC5-24 G32A-A430 G3PA-430B DC5-24 No ■ Other Units (Order Separately) Units that Enable 2-line Switching of 3-phase Power Name Short-circuit Unit Current flow 10 A Model G32A-D20 20 A 30 A 40 A J-22 Power Solid-state Relay G3PA-(VD) Applicable SSR G3PA-210B-VD, G3PA-210BL-VD G3PA-220B-VD, G3PA-220BL-VD G3PA-420B-VD, G3PA-420B-VD-2 G32A-D40 G3PA-430B-VD, G3PA-430B-VD-2 G3PA-240B-VD, G3PA-240BL-VD Specifications ■ Ratings (at 25°C) Input Model G3PA-210B-VD Rated voltage Voltage range Input current impedance Voltage level Must operate voltage Must release voltage 5 to 24 VDC 4 to 30 VDC 7 mA max. 4 VDC max. 1 VDC min. 5 to 24 VDC 4 to 30 VDC 20 mA max. 4 VDC max. 1 VDC min. 24 VAC 19.2 to 26.4 VAC 1.4 kΩ±20% 19.2 VAC max. 4.8 VAC min. 12 to 24 VDC 9.6 to 30 VDC 7 mA max. 9.2 VDC max. 1 VDC min. G3PA-220B-VD G3PA-240B-VD G3PA-260B-VD G3PA-210BL-VD G3PA-220BL-VD G3PA-240BL-VD G3PA-260BL-VD G3PA-210B-VD G3PA-220B-VD G3PA-240B-VD G3PA-260B-VD G3PA-420B-VD G3PA-430B-VD G3PA-420B-VD-2 G3PA-430B-VD-2 G3PA-450B-VD-2 Output Model Applicable load Rated load voltage G3PA-210B(L)-VD 24 to 240 VAC (50/60 Hz) Load voltage range Load current 19 to 264 VAC (50/60 Hz) Inrush current 0.1 to 10 A 150 A (60 Hz, 1 cycle) G3PA-220B(L)-VD 0.1 to 20 A 220 A (60 Hz, 1 cycle) G3PA-240B(L)-VD 0.5 to 40 A 440 A (60 Hz, 1 cycle) G3PA-260B(L)-VD 0.5 to 60 A 440 A (60 Hz, 1 cycle) 220 A (60 Hz, 1 cycle) 180 to 400 VAC (50/60 Hz) 150 to 440 VAC (50/60 Hz) 0.5 to 20 A 0.5 to 30 A 440 A (60 Hz, 1 cycle) 200 to 480 VAC (50/60 Hz) 180 to 528 VAC (50/60 Hz) 0.5 to 20 A 220 A (60 Hz, 1 cycle) G3PA-430B-VD-2 0.5 to 30 A 440 A (60 Hz, 1 cycle) G3PA-450B-VD-2 0.5 to 50 A 440 A (60 Hz, 1 cycle) G3PA-420B-VD G3PA-430B-VD G3PA-420B-VD-2 SSR Refer to Engineering Data for further details. Power Solid-state Relay G3PA-(VD) J-23 ■ Characteristics Item G3PA210B(L)-VD G3PA220B(L)-VD G3PA240B(L)-VD G3PA260B(L)-VD G3PA420B-VD G3PA420B-VD-2 G3PA430B-VD G3PA430B-VD-2 G3PA450B-VD-2 Operate time 1/2 of load power source cycle + 1 ms max. (DC Input, -B models) 1 1/2 of load power source cycle + 1 ms max. (AC Input) 1 ms max. (-BL models) Release time 1/2 of load power source cycle + 1 ms max. (DC Input) 1 1/2 of load power source cycle + 1 ms max. (AC Input) Output ON voltage drop 1.6 V (RMS) max. Leakage current 5 mA max. (at 120 VAC) 10 mA max. (at 230 VAC) 10 mA max. (at 120 VAC) 20 mA max. (at 230 VAC) 20 mA max. (at 400 VAC) I2t 260 A2S 810 A2S 260 A2S Insulation resistance 100 MΩ min. (at 500 VDC) Dielectric strength 4,000 VAC, 50/60 Hz for 1 min Vibration resistance Destruction: 10 to 55 to 10 Hz, 0.375–mm single amplitude (0.75-mm double amplitude) (Mounted to DIN track) Shock resistance Destruction: 300 m/s2 (mounted to DIN track) Ambient temperature Operating: –30°C to 80°C (with no icing or condensation) Storage: –30°C to 100°C (with no icing or condensation) Approved standards UL508, CSA C22.2 (No.14, No.950), EN60950 File No. 5915ÜG Ambient humidity Operating: 45% to 85% Weight Approx. 260 g J-24 Approx. 340 g 1.8 V (RMS) max. Approx. 460 g Approx. 900 g Power Solid-state Relay G3PA-(VD) 20 mA max. (at 20 mA 480 VAC) max. (at 400 VAC) 20 mA max. (at 480 VAC) 810 A2S 810 A2S UL508, CSA C22.2 (No.14), EN609474-3 File No. 6642ÜG UL508, CSA C22.2 (No.14), EN60947-4-3 File No. 133127ÜG UL508, CSA C22.2 (No.14), UL508, EN60947-4-3 File No. CSA 133127ÜG C22.2 (No.14), EN609474-3 File No. 6642ÜG Approx. 290 g Approx. 290 g Approx. 410 g Approx. 410 g Approx. 900 g Operation ■ Replacement Parts G32A-A Power Device Cartridge The G32A-A Power Device Cartridge (a Triac Unit) can be replaced with a new one. When the temperature indicator has changed from pink to red, the triac circuitry may have malfunctioned possibly by an excessive flow of current, in which case, dismount the damaged cartridge for replacement. The damaged cartridge can be replaced with a new one without disconnecting the wires from the G3PA. Improve the heat radiation efficiency of the G3PA before replacing the cartridge. The G32A-A Power Device Cartridge can withstand an excessive current for a short period of time, such as may be caused accidentally by the short circuitry of the load, in which case the temperature indicator will not turn red. Appearance G32A-A10(L)-VD G32A-A20(L)-VD G32A-A40 G32A-A20 G32A-A40(L)-VD G32A-A60(L)-VD G32A-A10 G32A-A420-VD(-2) G32A-A430-VD(-2) G32A-A450-VD-2 Replacing Power Device Cartridges When replacing Power Device Cartridges, use the specified model. Using a Power Device Cartridge other than the specified one will result in faulty operation and destruction of the elements. Noise Terminal Voltage according to EN55011 Conformance to EN55011 is possible if a capacitor is connected to the load power supply as shown in the diagram below. (G3PA-VD) Recommended capacitor: NISSEI ELECTRIC Co., LTD, TYPE R40 (MKT Series), 1 µF (Japan only). Load G3PA-VD 240 VAC SSR 24 VDC Input Loss Time The loss time increases for low voltages and currents. Ensure that the loss time does not increase to an inappropriate level. Loss time Caution Be sure to turn OFF the power supply when replacing the Cartridge. Supplying power with the Cartridge removed may result in malfunction. Power Solid-state Relay G3PA-(VD) J-25 ■ Replacement Procedure G32A-A10(L)-VD/G32A-A20(L)-VD/G32-A420-VD(-2) Use the special tool (provided) to extract the cartridge for replacement with a new one. Extraction Follow the procedures below to dismount the Power Device Cartridge from the G3PA. 1. Switch off the power. 2. Remove the terminal cover. 3. Hook the indented part of the cartridge with the tool and pull up on the cartridge to remove it. Remover Hook here with Remover. Apply silicone grease here. 2. Make sure that there is no dust or pieces of wire on the heat radiator of the G32A-A or the G3PA. 3. Insert the cartridge into the opening of the G3PA so that the letters on the cartridge and those on the G3PA are in the same direction and side A and side B are even. Side A Side B Mounting Follow the procedures below to mount the Power Device Cartridge on the G3PA. 1. Apply silicone grease (provided with the G32A-A) to the entire surface of the heat radiator. 4. Attach the terminal cover. 5. Switch on the power and check the G3PA to be sure it works properly. G32A-A40(L)-VD/G32A-A60(L)-VD/G32A-A430-VD(-2)/G32A-A450-VD-2 The G32A Power Device Cartridge is mounted and secured with screws to the G3PA Unit. Extraction Mounting Follow the procedures below to dismount the G32A-A Power Device Cartridge from the G3PA. 1. Apply silicone grease to the entire surface of the heat radiator. 1. Switch off the power. 2. Remove the terminal cover. 3. Loosen the two centered screws on the sides to dismount the cartridge. The screws are connected to terminals 1 and 2. Apply silicone grease here. Loosen 2. Make sure that there is no dust or pieces of wire on the radiator of the G32A-A or the G3PA. Loosen 4. Loosen the screws on both the corners. Loosen Loosen 5. Hold the indented part of both the corners to dismount the cartridge. J-26 Power Solid-state Relay G3PA-(VD) 3. Insert the cartridge into the opening of the G3PA so that side A and side B are even. Side A 4. Tighten the screws on both the corners with a tightening torque of 0.59 to 0.78 N·m. 5. Tighten the screws on both the sides with a tightening torque of 0.59 to 0.78 N·m. 6. Attach the terminal cover. 7. Switch on the power and check the G3PA to be sure it works properly. Side B ■ Linking Terminal Connection • Connecting with linking terminal for G3PA-210B(L)-VD, -220B(L)VD, -240B(L)-VD and G3PA-420B-VD(-2), G3PA-430B-VD(-2). SSR1 SSR2 SSR1 • Connecting with linking terminal for G32A. SSR G32A Unit SSR G32A Unit SSR2 * * The cover will not fit if the terminal protrudes. 1. When SSRs are close mounted, loosen the M3.5 Sems screw and flip the linking terminal down. 2. Insert the linking terminal securely into the center of the screw and tighten the screw. 1. When SSR are close mounted, loosen the M3.5 Sems screw on the G32A and flip the linking terminal down. 2. Insert the linking terminal securely into the center of the screw and tighten the screw. Ensure that the linking terminal does not protrude. Linking terminal G3PA-420B-VD Refer to the instruction manual for the G32A-A Power Device Cartridge to replace the G3PA's triac part. SSR Connect the terminal with power off. Linking terminal Linking terminal Linking terminal When the temperature indicator has turned from pink to red, the G32-A-A Power Device Cartridge may have malfunctioned, in which case the cartridge must be replaced with a new one. Use the terminal cover to prevent accidents due to electric shock. Power Solid-state Relay G3PA-(VD) J-27 Mounting Vertical ↔ • Screw or DIN track mounting is possible. • Vertical mounting should usually be used. Vertical mounting DIN track G3PA 80 mm DIN track Close mounting Horizontal mounting Vertical G3PA ↔ The rated ambient temperature is 40°C. (30°C for 400 V.) Vertical ↔ Panel Panel • Close mounting is also possible. • Close mounting is possible for up to 3 G3PA SSRs. (If there are 4 or more SSRs, mount at intervals of 10 mm min.) Reduce the load current by 10% for G3PA-210B-VD, -220B-VD, -240B-VD and by 20% for G3PA-260B-VD, 420B-VD(-2), -430B-VD(-2), -450B-VD-2. • Leave a distance of 80 mm • With vertical mounting, reduce the load current by 30%. (Refer to the Load Current vs. Ambient Temperature graph.) Note: Leave a distance of 60 mm min. between SSRs and ducts (especially above the SSR). J-28 Power Solid-state Relay G3PA-(VD) Engineering Data Load Current vs. Ambient Temperature Horizontal Mounting to Ground Ground G3PA-210B(L)-VD, G3PA-220B(L)-VD G3PA-240B(L)-VD G3PA-260B(L)-VD G3PA-220B(L)-VD 80 15 Load current (A) G3PA-210B(L)-VD Load current (A) Load current (A) 25 60 40 25 20 -30 -20 Ambient temperature (°C) Ambient temperature (°C) Ambient temperature (°C) 20 40 60 80 100 G3PA-450B-VD-2 Load current (A) G3PA-430B-VD, G3PA-430B-VD-2 Load current (A) Load current (A) G3PA-420B-VD, G3PA-420B-VD-2 0 Ambient temperature (°C) Ambient temperature (°C) Ambient temperature (°C) Note: Close mounting is possible for a maximum of three Units by reducing the load current by 20%. (A minimum clearance of 10 mm must be provided when mounting four or more Units.) Power Solid-state Relay G3PA-(VD) J-29 SSR Panel Input Voltage vs. Input Current G3PA-4@0-VD, G3PA-4@-VD-2 Input impedance (kΩ) Input current (mA) Input impedance (kΩ) Input current (mA) G3PA-2@0B-VD Ta = 25°C 8 6 4 Input current 2 1 0.8 0.6 Input impedance 10 Input current 4 2 Input impedance 1 0.8 0.6 0.4 0.4 0.2 0.2 0.1 1 T = 25°C 8 6 0.1 2 4 6 8 10 20 1 40 2 4 6 8 10 20 40 Input voltage (V) Input voltage (V) Vertical Mounting to Ground Panel Ground G3PA-220B(L)-VD 15 14 11 10 G3PA-210B(L)-VD 7 5.5 5 3.5 G3PA-260B(L)-VD Load current (A) 20 G3PA-240B(L)-VD Load current (A) Load current (A) G3PA-210B(L)-VD, G3PA-220B(L)-VD 28 11 10 60 42 40 20 18 −30 −20 Ambient temperature (°C) Ambient temperature (°C) G3PA-430B-VD G3PA-420B-VD Ambient temperature (°C) J-30 G3PA-450B-VD-2 Load current (A) Load current (A) G3PA-420B-VD, G3PA-430B-VD G3PA-420B -VD-2, G3PA-430B-VD-2 Ambient temperature (°C) Power Solid-state Relay G3PA-(VD) 0 20 40 60 80 Ambient temperature (°C) 100 Close Mounting (Up to Three) Panel Ground DIN track G3PA-210B(L)-VD, G3PA-220B(L)-VD G3PA-240B(L)-VD G3PA-260B(L)-VD 30 45 27 G3PA-220B-VD 15 13 9 G3PA-210B-VD 7 5 4.5 64 36 Load current (A) 20 18 Load current (A) Load current (A) 40 30 20 14 48 40 20 10 -30 -20 Ambient temperature (°C) Ambient temperature (°C) G3PA-420B-VD, G3PA-420B-VD-2 20 40 60 80 100 G3PA-430B-VD, G3PA-430B-VD-2 30 40 Load current (A) Load current (A) 0 Ambient temperature (°C) 20 16 10 30 24 20 10 10 30 80 Ambient temperature (°C) 100 −30 10 30 80 Ambient temperature (°C) SSR −30 Load current (A) G3PA-450B-VD-2 Ambient temperature (°C) Power Solid-state Relay G3PA-(VD) J-31 Inrush Current Resistivity: Non-repetitive Note: Keep the inrush current to half the rated value if it occurs repetitively. Energizing time (ms) J-32 G3PA-240B(L)-VD/260B(L)-VD, G3PA-430B-VD, G3PA-430B-VD-2, G3PA-450B-VD-2 Inrush current (A. Peak) G3PA-220B(L)-VD, G3PA-420B-VD, G3PA-420B-VD-2 Inrush current (A. Peak) Inrush current (A. Peak) G3PA-210B(L)-VD Energizing time (ms) Power Solid-state Relay G3PA-(VD) Energizing time (ms) Dimensions Note: All units are in millimeters unless otherwise indicated. G3PA-210B(L)-VD With Terminal Cover Without Terminal Cover 4.6 dia. Two, M4 Linking terminal B1 Mounting Holes Terminal Arrangement/ Internal Connections Two, 4.5 dia. or M4 holes Input circuit Trigger circuit Two, M3.5 Linking terminal B2 4.6 x 5.6 elliptical hole 100 max. G3PA-220B(L)-VD Without Terminal Cover With Terminal Cover 4.6 dia. Linking terminal B1 Terminal Arrangement/ Internal Connections Mounting Holes Two, M4 Two, 4.5 dia. or M4 holes Input circuit Trigger circuit Two, M3.5 Linking terminal B2 4.6 x 5.6 elliptical hole Linking terminal B1 With Terminal Cover 4.6 dia. Two, M5 Mounting Holes Two, 4.5 dia. or M4 holes Two, M3.5 Terminal Arrangement/ Internal Connections Input circuit Without Terminal Cover Trigger circuit G3PA-240B(L)-VD Linking terminal B2 4.6 x 5.6 elliptical hole 100 max. Power Solid-state Relay G3PA-(VD) J-33 SSR 100 max. G3PA-260B(L)-VD G3PA-450B-VD-2 With Terminal Cover Without Terminal Cover Terminal Arrangement/ Internal Connections Mounting Holes 4.6 dia. Two, M5 Two, M3.5 4.6 x 5.6 elliptical hole Input circuit Trigger circuit Two, 4.5 dia. or M4 holes 110 max. 100 max. G3PA-420B-VD, G3PA-420B-VD-2 Without Terminal Cover With Terminal Cover Mounting Holes Two, 4.5 dia. or M4 4.6 dia. Terminal Arrangement/ Internal Connections Two, M4 7.6 Linking terminal −B2 90±0.3 80 Trigger circuit 38 100 max. Input circuit 90±0.2 Linking terminal 67+B1 8.6 Two, M3.5 2.2 8.8 25±0.2 4.5 x 5.6 elliptic hole 100 max. 37 max. 4.5 13.2 91 90 G3PA-430B-VD, G3PA-430B-VD-2 Without Terminal Cover With Terminal Cover Mounting Holes Terminal Arrangement/ Internal Connections 4.6 dia. Two, M5 Two, 4.5 dia. or M4 Linking terminal +B1 38 100 90±0.2 80 max. Linking terminal −B2 90±0.3 13 18 13 4.6 x 5.6 elliptic hole 35±0.2 89 J-34 4.5 100 max. 47 max. Power Solid-state Relay G3PA-(VD) 91 35±0.3 Input circuit 67 Trigger circuit 7.6 Precautions Refer to the Technical Information for SSRs (Cat. No. J137) for general precautions. ■ Correct Use Noise Terminal Voltage according to EN55011 The G3PA-(VD) conforms to EN55011 standards when a capacitor is connected to the load power supply as shown in the following circuit diagram. Load Connection For an AC load, use a power supply rated at 50 or 60 Hz. The maximum operating frequency is 10 Hz. The G3PA-(VD) has a built-in varistor for overvoltage protection. At a low applied voltage, such as 24 VAC, the load current is not fully supplied. When the Unit is switched ON, the voltage required to power the Unit deprives the output signal of the necessary voltage level and thus creates loss time. The lower the load voltage is, the greater the loss time is. This condition, however, will not create any serious problems. Load Input G3PA-(VD) Output Recommended Capacitor: NISSEI ELECTRIC Co., LTD, TYPE R40 (MKT Series), 1 µF Loss time For a DC or L load, a diode should be connected in parallel the load to absorb the counter electromotive force of the load. Load Input SSR Load power supply When attaching a heat sink to the G3PA-(VD), in order to facilitate heat dissipation, apply Silicone Grease or equivalent heat conductive grease on the heat sink. (Toshiba Silicon, Shinetsu Silicon, etc.) SSR Tighten the mounting screws of the heat sink with a torque of 0.78 to 0.98 N·m. Power Solid-state Relay G3PA-(VD) J-35 ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Cat. No. K094-E1-04 J-36 In the interest of product improvement, specifications are subject to change without notice. Power Solid-state Relay G3PA-(VD)