MICRO-LINEAR ML4813IP

April 1997
ML4813*
Flyback Power Factor Controller
GENERAL DESCRIPTION
FEATURES
The ML4813 is a PWM controller designed for use in a
discontinuous "flyback" or "buck-boost" type power factor
correction (PFC) system for low power, low cost
applications.
■
Precision buffered 5V reference
■
Extra op-amp for output voltage instrumentation
amplifier
The circuit includes a precision reference, oscillator, error
amplifier, over-voltage comparator, over-current
comparator, and an extra op-amp as well as a high
current output. In addition, start-up is simplified by an
under-voltage lockout circuit.
■
Overcurrent comparator for switch protection
■
Soft start and under-voltage lockout for easy low surge
off-line starting
■
1A peak current Totem-pole output drive
■
Overvoltage comparator eliminates output "runaway"
due to load removal
■
Large oscillator amplitude for better noise immunity
In a typical application, the ML4813 functions as a
voltage mode regulator. By maintaining a constant duty
cycle, the current follows the input voltage, making the
impedance of the entire circuit appear purely resistive.
With the flyback circuit, power factors of 0.99 are easily
achievable with a small output inductor and a minimum
of external components.
* This Part Is End Of Life As Of August 1, 2000
BLOCK DIAGRAM
VFB
4
-
5V
ERROR
AMPLIFIER
OA OUT
7V
6
OA+
8
+
+
60µA
-
SOFT START
7
OAVREF
2
14
ILIMIT
1
+
1V
+
5.6V
OVP
COMPARATOR
13
OUT
S
Q
R
Q
12
-
COMP
3
VCC
32V
-
OVP
5
UNDERVOLTAGE
LOCKOUT
CURRENT LIMIT
COMPARATOR
PWR GND
11
+
CT
PWM
COMPARATOR
16
RT
GND
OSCILLATOR
9
15
SYNC
10
1
ML4813
PIN CONFIGURATION
ML4813
16-Pin PDIP (P16)
16-Pin SOIC (S16W)
ILIMIT
1
16
CT
SOFT START
2
15
GND
COMP
3
14
VREF
VFB
4
13
VCC
OVP
5
12
OUT
OA OUT
6
11
PWR GND
OA-
7
10
SYNC
OA+
8
9
RT
TOP VIEW
PIN DESCRIPTION
PIN
NAME
FUNCTION
1
ILIMIT
Current limit sense pin which is
normally connected to the sense
resistor. When ILIMIT exceeds 1V,
the PWM cycle is terminated
2
3
SOFT START
COMP
Connection for the soft start
capacitor
Output of error amplifier and input
to the PWM comparator
4
VFB
Control loop feedback voltage
5
OVP
Overvoltage comparator input
6
OA OUT
Output of the uncommitted op
amp
7
2
OA-
Inverting input of the uncommitted
op amp
8
OA+
Non-inverting input of the
uncommitted op amp
PIN
NAME
FUNCTION
9
RT
Connection for the oscillator
timing resistor
10
SYNC
Input for synchronizing the
oscillator to an external source
11
PWR GND
Return for the high current output
transistors
12
OUT
High current driver output
13
VCC
Power supply input
14
VREF
Buffered reference output
15
GND
Analog signal ground
16
CT
Connection for the oscillator
timing capacitor
ML4813
ABSOLUTE MAXIMUM RATINGS
Absolute maximum ratings are those values beyond
which the device could be permanently damaged.
Absolute maximum ratings are stress ratings only and
functional device operation is not implied.
Supply Current ....................................................... 40mA
OUT Current ............................................................. ±1A
OUT Energy (capacitive load, per cycle) .................... 5µJ
COMP Sink Current ............................................... 10mA
CT Charging Current ................................................. 5mA
Analog Input Voltage (pins 1, 3-8) .... GND - 0.3V to 5.5V
Junction Temperature .............................................. 150ºC
Storage Temperature Range ..................... –65ºC to 150ºC
Lead Temperature (Soldering, 10 sec) ..................... 260ºC
Thermal Resistance (qJA)
PDIP ................................................................ 88ºC/W
SOIC .............................................................. 105ºC/W
OPERATING CONDITIONS
Temperature Range
ML4813CX ................................................ 0ºC to 70ºC
ML4813IX ............................................... -40ºC to 85ºC
ELECTRICAL CHARACTERISTICS
Unless otherwise specified, RT = 14kW, CT = 1nF, TA = Operating Temperature Range (Notes 1, 2)
PARAMETER
CONDITIONS
MIN
TYP
MAX
UNITS
97
104
kHz
OSCILLATOR
Initial Accuracy
Tj = 25ºC
90
Voltage Stability 12V < VCC < 18V
0.3
Temperature Stability
Total Variation
Line, temp
%
2
88
108
Ramp Valley
%
kHz
1.0
Ramp Peak
4.3
V
V
RT Voltage
4.8
5.0
5.2
V
Discharge Current
Tj = 25ºC, V(CT) = 2V
7.5
8.4
9.3
7.2
8.4
9.5
mA
0.8
1.4
2.0
V
350
800
µA
4.95
5.00
5.05
V
6
20
mV
3
20
mV
V(CT) = 2V
SYNC Threshold
SYNC Bias Current
mA
REFERENCE
Output Voltage (VREF)
Line Regulation
Tj = 25ºC, IREF = 1mA
12V < VCC < 25V
Load Regulation 1mA < IREF < 20mA
Temperature Stability
Total Variation
Line, load, temp
Output Noise
10Hz to 10kHz
0.4
4.9
5.1
50
Long Term Stability
Tj = 125ºC, 1000 hours
Short Circuit Current
VREF = GND
-30
%
V
µV
5
25
mV
-85
-180
mA
3
ML4813
ELECTRICAL CHARACTERISTICS (cont.)
PARAMETER
CONDITIONS
MIN
TYP
MAX
UNITS
ERROR AMPLIFIER
Input Offset Voltage
-15
Input Bias Current
-0.1
15
-1.0
mV
µA
Open Loop Gain 1V < COMP < 5V
60
75
dB
PSRR
60
70
dB
Output Sink Current
COMP = 1.1V, VFB = 6.2V
2
12
mA
Output Source Current
COMP = 5V, VFB = 4.8V
-0.5
-1.0
mA
Output High Voltage
ICOMP = -0.5mA, VFB = 4.8V
5.3
6.4
V
Output Low Voltage
ICOMP = 2mA, VFB = 6.2V
12V < VCC < 25V
0.5
Unity Gain Bandwidth
1.0
1.0
V
MHz
UNCOMMITTED OP AMP
Input Offset Voltage
-10
Input Bias Current
-0.1
Input Offset Current
-350
Open Loop Gain
PSRR
Output High Voltage
ICOMP = -10mA
Output Low Voltage
RL = 10kW
10
mV
-2.0
µA
350
nA
90
dB
80
125
dB
6.5
8
V
200
500
mV
1.0
1.2
V
-2
-15
µA
ILIMIT COMPARATOR
Input Trip Point
0.8
Input Bias Current
Propogation Delay Time
150
ns
OVP COMPARATOR
Input Trip Point
5.4
5.55
Hysteresis
100
Input Bias Current
-0.3
5.7
V
mV
3
181A
5.5
V
-10
µA
PWM COMPARATOR
Input Common Mode Range
-0.2
Input Bias Current
-2
Propogation Delay Time
150
ns
SOFT START
Soft Start Current
4
VSOFT START = 1V
40
65
90
µA
ML4813
ELECTRICAL CHARACTERISTICS (cont.)
PARAMETER
CONDITIONS
MIN
TYP
MAX
UNITS
0.1
0.4
2.2
V
OUTPUT
Output Low Voltage
IOUT = 10mA
IOUT = 200mA
1.2
VCC = 8V, IOUT = 5mA
Output High Voltage
IOUT = -20mA
IOUT = -200mA
Rise/Fall Time
0.1
13
12
CL = 1000pF
0.8
V
V
13.6
V
13.4
V
50
ns
UNDERVOLTAGE LOCKOUT
Start-up Threshold
15
16.3
17.5
V
Shutdown Threshold
9
10.1
11.2
V
VREF Good Threshold
4.4
V
SUPPLY
Start-up Current
VCC = 14V
0.9
Operating Current
Shunt Regulator Voltage
ICC = 30mA
25
1.5
mA
20
30
mA
30
34
V
Note 1: Limits are guaranteed by 100% testing, sampling, or correlation with worst-case test conditions.
Note 2: VCC is raised above the UVLO start-up threshold, then returned to 15V.
5
ML4813
FUNCTIONAL DESCRIPTION
OSCILLATOR
90%
10
t OSC = t RAMP + t DEADTIME
8
85%
1nF
10nF
5
80%
RT (kΩ)
The oscillator period can be described by:
2nF
3
70%
20nF
(1)
2
MAXIMUM DUTY CYCLE (%)
The ML4813 oscillator charges the external capacitor (CT)
with a current (ISET) equal to 5/RSET. When the capacitor
voltage reaches the upper threshold, the comparator
changes state and the capacitor discharges to the lower
threshold through Q1. While the capacitor is discharging,
Q2 provides a high pulse.
5nF
where:
t RAMP =
CT
ISET
and:
t DEADTIME =
1
10
(2)
100
1000
OSCILLATOR FREQUENCY (kHz)
Figure 1. Oscillator Timing Resistance vs. Frequency
CT
8.4mA - ISET
(3)
A graph showing the relationship between RT, CT, the
oscillator frequency, and maximum duty cycle is given in
Figure 1. A pulse of a duration shorter than tDEADTIME
from an external frequency source set to a higher
frequency than fOSC can be applied to pin SYNC to
synchronize the oscillator. RSYNC and CSYNC shorten
longer pulses, as shown in Figure 2.
EXTERNAL
CLOCK
CSYNC
SYNC
10
ISET
RSYNC
RT
9
RT
OUTPUT DRIVER STAGE
16
The ML4813 output driver is a 1A peak output high speed
totem-pole circuit designed to quickly drive capacitive
loads such as MOSFET gates. See Figure 3 for the output
saturation characteristics for sourcing and sinking current.
CT
ISET
CT
+
8.4mA
5.6V
-
ERROR AMPLIFIER
The ML4813 error amplifier is a high open loop gain,
wide bandwidth amplifier. See Figure 4 for the gain and
phase plot.
CLOCK
UN-COMMITTED OP-AMP
The ML4813 contains an uncommitted op amp which is
normally configured as a differencing amplifier to sense
the output voltage. The output voltage in the flyback
configuration is not ground referenced. The op amp in the
ML4813 is a PNP input amplifier similar to the LM324
but with an open emitter class A output stage.
TD
RAMP PEAK
V(CT)
RAMP VALLEY
Figure 2. Oscillator Block Diagram
REFERENCE
The reference output voltage versus output current
characteristic is shown in Figure 5.
UNDERVOLTAGE LOCKOUT
On power-up, the ML4813 is in the UVLO condition;
6
output low and quiescent current low. The ML4813
becomes operational when VCC reaches 16V. When VCC
drops below 10V, the UVLO condition is re-imposed.
During UVLO, the VREF pin is off, making it usable as a
"flag" for starting up a down-stream PWM converter.
ML4813
15
SOURCE SATURATION
LOAD TO GROUND
SINK SATURATION
LOAD TO VCC
3
2
1
GND
0
0
200
400
AVOL, Open Loop Gain (dB)
13
80
-30
60
-60
40
-90
PHASE
20
GAIN
0
-120
Excess Phase (degrees)
OUTPUT SATURATION VOLTAGE (V)
14
0
100
VCC = 15V
80µs PULSED LOAD
120Hz RATE
VCC
-150
800
600
OUTPUT CURRENT (mA)
-20
Figure 3. Output Saturation Voltage vs. Output Current
10
100
1k
10k
100k
1M
-180
10M
Figure 4. Error Frequency
Amplifier
Open Loop
(Hz)
Gain and Phase vs. Frequency
0
25
-4
20
ICC (mA)
∆VREF (mV)
-8
-12
15
10
-16
5
-20
-24
0
20
40
60
80
100
120
IREF (mA)
Figure 5. Reference Load Regulation vs. Output Current
0
0
10
20
30
40
VCC (V)
Figure 6. Supply Current vs. Supply Voltage
7
ML4813
APPLICATIONS
The ML4813 is used to implement a discontinuous mode
flyback (buck-boost) power factor regulator as shown in
Figure 7. This topology is particularly well suited for low
power applications such as fluorescent ballasts and low
power switching supplies. It is also a useful topology
when there is a requirement for the output voltage to be
lower than the peak input voltage, or where an isolated
output is required. This is not possible with a boost
topology, where the output voltage must always be higher
than the maximum peak of the input voltage range. The
typical input range for the flyback power factor regulator
is from 90VAC to 260VAC.
The regulator operates in the discontinuous current
conduction mode. The inductor energy stored during the
ON time of the power switch Q is completely delivered
to the output capacitance during the OFF time. Under
steady state conditions, the inductor current at the
beginning of the ON time starts to ramp-up from 0 Amps
to a value that is determined by the instantaneous value
of the input full wave rectified voltage; the ON time as it
is set by the error amplifier and the PWM comparator;
and finally by the inductor itself.
The expression for the inductor peak current is given by:
05
IL q =
05
VIN q ™ t ON
(4)
L
Where:
IL(q) = instantaneous peak inductor current
tON = Power MOSFET "ON" time
VIN(q) = VP sin q = Instantaneous input voltage
VP = Input peak voltage
Figure 8 shows the relationship between the low
frequency envelope and the high frequency inductor
current. Note that for clarity the scale between the two
RFI
FILTER
RL1
L1
C1
–
ML4813
CONTROLLER
+
VS
VOUT+
D1
RH2
Q1
RS
RL2
Figure 7. Simplified Application Circuit
waveforms has not been preserved. Normally for 60Hz
input line and 100kHz switching frequency, each half of
the sine wave contains approximately 833 high frequency
triangular waveforms.
The envelope of the peaks of the switch current, which in
this case represents the current drawn from the input
source, has a sinewave shape. This relationship is shown
as:
05
IL q = IP ™ sin q
(5)
By combining (4) and (5), the following useful
relationship is obtained:
t ON =
L ™ IP
2 ™ VRMS
INDUCTOR CURRENT
SINUSOIDAL PEAK ENVELOPE
SWITCH CURRENT
AVERAGE CURRENT
Figure 8. Switch and Line Currents in the Flyback PFC Circuit
8
VOUT-
RH1
(6)
ML4813
APPLICATIONS (Continued)
Note that VIN(q) = VP x sin(q) and that VP = 1.414 x VRMS.
The average value of the input triangular current is:
05
IAVG q =
t ON
™ IP ™ sin q
2T
(7)
Where IAVG is the average value of the switch current (the
value of the current at the input of the regulator after
filtering), and T is the period of the switch cycle.
Substitution of (6) into (7) yields:
05
IAVG q =
L ™ IP 2
™ sin q
2828
.
™ T ™ VRMS
(8)
Equation (8) clearly shows that the average value of the
switch current is sinusoidal and in phase with the input
voltage. The peak value of the average current is:
L ™ IP 2
™ sin q
2828
.
™ T ™ VRMS
IAVG(PEAK) =
(9)
2 ™ PIN
VRMS
(10)
Rearranging equations (9) and (10) to solve for PIN yields:
PIN =
L ™ IP 2 ™ f
4
(11)
For optimum performance and the lowest inductor peak
currents, the inductor current should be at the verge of
continuity at the lowest operating voltage point and at full
load. This can be satisfied if:
IP ˆ
VIN ™ VOUT
f ™ L ™ VIN + VOUT
1
6
(12)
Finally, (11) and (12) can be combined to derive an upper
bound for the inductor value that will guarantee that the
regulator always stays in the discontinuous mode of
operation. If the regulator were to operate in the
continuous mode the average input current would not be
sinusoidal.
V ™V
Lˆ
! 2 f ™ P ™ 1V
IN
IN
OUT
IN
+ VOUT
"#
6 #$
INPUT BYPASS CAPACITANCE
The triangular high frequency current is bypassed by an
input capacitor (CIN). This should be a high quality film
capacitor with low ESR value for minimum losses and
heating. Polyester, polypropylene or x-type (for line side)
are good candidates. Typical values, depending on the
power level, can range anywhere from 330nF to 1.5µF.
The next filtering stage of the RFI filter has an inductor as
an input to isolate CIN from the other capacitors which
may be present at the input circuit. Note that CIN can be
on either side of the bridge rectifier. The preferred
location for low crossover distortion is on the input side.
The ripple voltage across this capacitor is:
VC0P -P5 =
Also:
IAVG(PEAK) =
Several core materials are candidates for the inductor,
such as powder iron, gapped ferrites, moly permalloy, etc.
There are no particular restrictions on the inductor except
that the inductance is the correct value and the losses are
acceptable.
2
(13)
FLYBACK INDUCTOR CALCULATION
Equation (13) gives the upper bound for the inductor
value for any set of specified operating conditions.
Normally, a few iterations may be required for finalizing
the value to correct for second or third order effects. This
means that a good initial value for the inductor is
probably 10 to 20% lower than the value calculated by
the right hand side expression in (13).
D ™
C ™ f
IN
PIN
2PIN
L™f
CIN ™ f ™ VIN
(14)
Where VC(P-P) is the peak to peak worst case high
frequency capacitor voltage, and D is the switch duty
cycle. The RFI filter that follows CIN has to be able to
attenuate VC(P-P) to the levels set by the relevant
regulatory specifications.
INPUT TRANSIENT OVERVOLTAGE PROTECTION
Careful examination of the power circuits reveals that
there is no large capacitance at the input of the regulator.
The only capacitance present is that of the RFI filter
capacitors. These capacitors have a combined value in the
range of a few microfarads, and their ability to absorb and
minimize any line induced transients is almost
nonexistent. Transients can also occur under sudden load
removal. If the line impedance is inductive, hazardous
drain-source voltages may be generated leading to the
destruction of the power MOSFET. To keep this from
happening, a transient over-voltage protection device
should be installed such that enough safety margin is
allowed for the power MOSFET. A good rule of thumb is:
BVDSS > VCLAMP + VOUT( OVP)
(15)
Where BVDSS is the drain-source breakdown voltage for
the MOSFET, VCLAMP is the activation or clamping voltage
of the over-voltage transient protector, and VOUT(OVP) is
the maximum output voltage which is set by the OVP
function of the controller.
THE OUTPUT CIRCUIT
The output circuit for this topology, although nonisolated, does not share the same ground with the power
circuit. Therefore connecting the two grounds with the
measuring leads of instruments should be avoided.
9
LINE
INPUT
10
VR1
275V
R25
3.83kΩ
1%
R14
402kΩ
1%
R13
402kΩ
1%
F1
3A
C12
4.7µF
R14
402kΩ
1%
R13
402kΩ
1%
R18
200Ω
R17
806kΩ
1%
R24
100kΩ
C13
220nF
C1
680nF
630V
R12
4.02kΩ
1%
L2
500µH
L1
500µH
CT
OUT
OVP
RT
OA+
ML4813
SYNC
OA-
PWR GND
VCC
VFB
OA OUT
VREF
GND
COMP
SOFT START
ILIMIT
C2
680nF
630V
R11
1.8kΩ
SYNC
C11
100nF
C10
6.8nF
R23
2kΩ
C7
1nF
R22
2kΩ
R4
1Ω
Figure 9. 80W Flyback Power Factor Regulator Using the ML4813
R5
1Ω
R10
100Ω
R3
10Ω
C9
1µF
R6
1Ω
R7
1Ω
L3
R8
1Ω
R9
1Ω
Q1
MTH8N60
R2
4.3kΩ
D5
1N4148
C3
10nF
1kV
ENHANCEMENT
CIRCUIT
C8
1000µF
D8
1N4148
D9
22V
Q2
IRF821
R14
402kΩ
1%
C14
100nF
Q3
2N2222
START-UP
CIRCUIT
R1
220kΩ
R13
402kΩ
1%
C4
330µF
250V
D7
MUR460
C5
10nF
1kV
D6
MUR460
-
VOUT
+
ML4813
ML4813
APPLICATIONS (Continued)
The extra op amp provided in the ML4813 can be used to
sense the output voltage for regulation and overvoltage
conditions. This op amp is connected as a difference
amplifier with its output referenced to PWR GND.
Resistors RH1, RH2, RL1, RL2 are used to scale down the
voltage.
VOLTAGE
The output voltage "rides" on the input voltage when the
(+) output is measured with respect to PWR GND as
shown in Figure 10.
200V
VOUT+
VOUT
VOUT-
PWR GND
Normally, RH1 = RH2 = RH and RL1 = RL2 = RL. The
voltage designated as VS in Figure 7 is given by:
VS = VOUT ™
RL
RH + RL
(16)
The output capacitance should be calculated such that it
has the required output ripple at the worst case operating
point. In addition, the ESR should be sufficiently low to
prevent excessive dissipation due to RMS currents. The
first criterion can be met by choosing the value of the
output capacitor based on the following:
C OUT ˜
PIN
2pfL ™ DVR ™ VOUT
(17)
Where:
COUT = Total output capacitance
PIN = Total input power
DVR = Peak output capacitor ripple voltage
fL = Line frequency times 2 (120 for 60Hz line)
OUTPUT DIODE
The output diode can be a "fast" or ultrafast' type
depending on the operating frequency. Reverse recovery
losses are low since under normal operating conditions,
the regulator operates in discontinuous current mode. The
diode should be rated to handle the maximum output
current. The resulting power dissipation will be the
forward drop of the diode times the output current.
POWER SWITCH
If a power MOSFET is used, it should be sized for the
required efficiency. Lower RDS(ON) devices will yield
lower losses, but if they are operated at high frequencies
(100kHz), higher charge dumping losses will be
experienced. The RMS current value through the power
FET and the sensing resistor is:
L ™ IP 3 ™ fL
™
4.24 ™ VRMS
r
Ê= sin
k 1
2
kp
r
Figure 10. Output Voltage with Respect to PWR GND
Where:
IRMS = Total RMS current through the power MOSFET
fL = Line frequency times 2 (120 for 60Hz line)
r = fSWITCH/fL
Table 1 is provided to assist in calculating (18). When the
power switch is a bipolar transistor (constant VCE drop),
then the power dissipation produced can be calculated
by:
PD =
The second criterion for the selection of the output
capacitor can be satisfied by choosing a component with
adequately low ESR value that can safely bypass the RMS
currents.
IRMS =
TIME
(15)
0.9 ™ PIN
™ VCE
VRMS
(19)
Where:
PD = Power dissipation in the transistor
VRMS = RMS value of the minimum input voltage
VCE = Forward drop of the power transistor
r
fSWITCH
(kHz)
r
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
167
250
333
417
500
583
667
750
833
917
1000
1083
1167
1250
1333
1417
1500
1583
1667
Ê= sin
2
k 1
kp
r
9.1
11.2
12.9
14.4
25.8
17.1
18.3
19.4
20.4
21.4
22.4
23.3
24.2
25.0
25.7
26.5
27.3
28.0
28.9
Table 1. Constants for Calculating IRMS (Equation 18)
11
ML4813
APPLICATIONS (Continued)
OFF-LINE START-UP AND BIAS SUPPLY GENERATION
A fast starting circuit is included in Figure 9. MOSFET Q2
quickly charges the ML4813 VCC capacitor (C8) when the
supply is initially turned on. This allows the supply to
come on less than 1 second after AC power is applied. A
simpler start-up circuit may be used which replaces the
active circuit with a 39kW, 2W resistor but starts more
slowly (up to 15 seconds under low line conditions).
Systems which do not require quick starting can reduce
cost with the latter start-up method.
R12
R14'
OA+
VOUT+
VOUT-
+
OA OUT
TO
ERROR AMP
AND OVP
–
R15'
R17
OA-
R25
R18
POWER FACTOR ENHANCEMENT
Some combinations of line and load may exhibit
distortion of the input current waveform. This distortion is
usually caused by the inductor "ringing" with the CDS of
the power MOSFET, resulting in a non-zero inductor
current at the beginning of the next cycle. This ringing
can be dampened by using R2 and D7 as shown in Figure
9. Applications which can get by with slightly worse
power factor can eliminate these components.
Figure 11. Ground Referencing the Op Amp Output
OVP
ML4813
ADJUSTING THE OUTPUT VOLTAGE
RB
The error amplifier creates an error voltage from the
difference between the output voltage presented at OA
OUT and the 5V internal reference. Since the output
voltage is not ground referenced, the ML4813's internal
op amp is connected as an instrumentation amplifier as
shown in Figure 11.
RA
OA OUT
Figure 12. Setting OVP at > 1.12 x VOUT
The output voltage is set by resistors which determine the
relationship between (VOUT+ - VOUT-) and the output of
the op amp. For the following discussion, R15' = R15 +
R16 and R14' = R13 + R14. The differencing amplifier
depends on the following relationships:
COMP
C13
R14'= R15'
VFB
R12 = R25 + (R17 || R18)
OVP
Then:
VOUT =
5V + R18 ™ R15’ ™ R14’ + 1
R17 + R18 R15’+R25 R12 RD
VOUT @ 1000 ™
R18 R17 + R18
R + R ™
R A
B
B
OA OUT
Figure 13. Setting OVP at < 1.12 x VOUT
(21)
The overvoltage comparator has a threshold that is set for
1.12 x VOUT when OVP and OA OUT are connected
directly. Figure 12 shows the connection for setting an
OVP trip point higher than 1.12 x VOUT, where:
VOVP @ 112
. ™ VOUT
R24
(20)
Since R25 is a low value compared to R15', the second
term reduces to approximately 1. The third term is set at
approximately 200. Equation (20) can be reduced to:
12
ML4813
(22)
Figure 15 shows OVP set for a voltage lower than 1.12 x
VOUT where:
VOVP @ 112
. ™ VOUT ™
RD + R24
RD (23)
ML4813
APPLICATIONS (Continued)
INDUCTOR INFORMATION
L3 is the flyback inductor and also provides the operating
power for the control circuitry. A gapped ferrite pot core
was chosen for this application for it's modest high
frequency losses with high ripple current operation. Some
possible choices are:
Manufadurer
Part #
Magnetics Inc. F43019
Phillips
3019 PL00-3F3
Phillips
3019 PA125-3C8
Total Gap
NP
0.05"
0.05"
0.07"
32
32
38
The first 2 cores are sold ungapped and require the use of
a .025. spacer to gap the center leg to yield a total gap
length of 0.05". If an ungapped core is used, a "shorted
turn" should be employed as shown in Figure 14 to
prevent radiated EMI. The third core listed is sold with its
center ieg pre-gapped (0.07" total) so that the outside of
the core closes completely, providing shielding without a
shorted turn. NS should be 3 turns. All windings are
#24AWG wire.
SHORTED TURN
(COPPER FOIL)
0.25" SPACER
WINDINGS
Figure 14. EMI Shielding for Ungapped Cores
Inductors L1 and L2 are constructed using a powdered
iron. This is a suitable material for these inductors since
the high frequency ripple currents (and resulting flux
excursions) are much less severe than for L3. The core
selected is a MicroMetals T68-26D with 80 turns or
#24AWG wire.
13
ML4813
PHYSICAL DIMENSIONS
inches (millimeters)
Package: P16
16-Pin PDIP
0.740 - 0.760
(18.79 - 19.31)
16
0.240 - 0.260 0.295 - 0.325
(6.09 - 6.61) (7.49 - 8.26)
PIN 1 ID
1
0.02 MIN
(0.50 MIN)
(4 PLACES)
0.055 - 0.065
(1.40 - 1.65)
0.100 BSC
(2.54 BSC)
0.015 MIN
(0.38 MIN)
0.170 MAX
(4.32 MAX)
0.125 MIN
(3.18 MIN)
SEATING PLANE
0.016 - 0.022
(0.40 - 0.56)
0º - 15º
0.008 - 0.012
(0.20 - 0.31)
Package: S16W
16-Pin Wide SOIC
0.400 - 0.414
(10.16 - 10.52)
16
0.291 - 0.301 0.398 - 0.412
(7.39 - 7.65) (10.11 - 10.47)
PIN 1 ID
1
0.024 - 0.034
(0.61 - 0.86)
(4 PLACES)
0.050 BSC
(1.27 BSC)
0.095 - 0.107
(2.41 - 2.72)
0º - 8º
0.090 - 0.094
(2.28 - 2.39)
14
0.012 - 0.020
(0.30 - 0.51)
SEATING PLANE
0.005 - 0.013
(0.13 - 0.33)
0.022 - 0.042
(0.56 - 1.07)
0.009 - 0.013
(0.22 - 0.33)
ML4813
ORDERING INFORMATION
© Micro Linear 1996
PART NUMBER
TEMPERATURE RANGE
PACKAGE
ML4813CP (EOL)
ML4813CS (Obsolete)
0°C to 70°C
0°C to 70°C
16-Pin PDIP (P16)
16-Pin SOIC (S16W)
ML4813IP (Obsolete)
ML4813IS (Obsolete)
-40°C to 85°C
-40°C to 85°C
16-Pin PDIP (P16)
16-Pin SOIC (S16W)
is a registered trademark of Micro Linear Corporation.
Products described herein may be covered by one or more of the following U.S. patents: 4,897,611; 4,964,026; 5,027,116; 5,281,862; 5,283,483; 5,418,502; 5,508,570;
5,510,727; 5,523,940; 5,546,017; 5,559,470; 5,565761; 5,592,128; 5,594,376. Japan: 2,598,946; 2,619,299. Other patents are pending.
Micro Linear reserves the right to make changes to any product herein to improve reliability, function or design. Micro Linear does not assume any liability arising out of
the application or use of any product described herein, neither does it convey any license under its patent right nor the rights of others. The circuits contained in this data
sheet are offered as possible applications only. Micro Linear makes no warranties or representations as to whether the illustrated circuits infringe any intellectual property
rights of others, and will accept no responsibility or liability for use of any application herein. The customer is urged to consult with appropriate legal counsel before
deciding on a particular application.
DS4813-01
2092 Concourse Drive
San Jose, CA 95131
Tel: 408/433-5200
Fax: 408/432-0295
15