NJM2640 Two-phase Unipolar DC Brushless Motor Pre-Driver IC ♦ PACKAGE OUTLINE ♦ GENERAL DESCRIPTION NJM2640 is a two phase unipolar DC brushes motor pre-driver IC. It features high voltage bipolar technology so that the driver works up to 48V. High voltage operation delivers more power and improves power supply efficiency.Therefore, it is suitable for high voltage fan motor applications. NJM2640E ♦ FEATURES • Operating Supply Voltage VCC=4 to 55V • Absolute Maximum Voltage 60V • Internal Lock Protection /Auto Protection Release Circuit • Lock Alarm Output Terminal • Package Outline EMP8 ♦ BLOCK DIAGRAM ♦ PIN CONFIGURATIONS 1 8 2 7 3 6 4 5 1 : Vcc 2 : H1 3 : LA 4 : H2 5 : GND 6 : Ct 7 : OUT1 8 : OUT2 Ver 3.2 - 1 - NJM2640 ♦ ABSOLUTE MAXIMUM RATINGS(Ta=25°C) PARAMETER Supply Voltage Hall Input Voltage Range Output Current Lock Alarm Output Voltage Hall Input Differential Voltage Lock Alarm Output Current Power Dissipation Operating Temperature Range Operating Junction Temperature Range Storage Temperature Range SYMBOL RATINGS UNIT Vcc VIH IOUT VOLA VIHD IOLA PD Topr Toj Tstg 60 -0.3∼Vcc 30 60 2 20 375 -40∼85 -40∼150 -55∼150 V V mA V V mA mW °C °C °C ♦ ELECTRICAL CHARACTERISTICS(Vcc=48V, Ta=25°C) PARAMETER SYMBOL TEST CONDITIONS Operating Supply Voltage Vcc Range NIN.. TYP. MAX. UNIT 4.0 48.0 55.0 V Vcc=24V - 3.0 4.0 mA Vcc=48V - 3.8 4.8 mA VHYS - 8 20 32 mV IB - - 0.5 1.0 µA VICM - 1.5 - Vcc-2 V Output Voltage VOUT IOUT=10mA - Vcc-1.5 - V Output Leak Current ILEAK Vcc=60V - - 5 µA Lock Alarm Output Voltage VLA Lock Alarm ON, ILA=5mA - - 0.5 V Lock Alarm Leak Current ILA-LEAK VLA=60V - - 10 µA Ct Charge Current ICHG VCt=1.5V - 3.8 - µA Ct Discharge Current IDCHG VCt=1.5V - 0.75 - µA Charge / Discharge Current Ratio ICHG/ IDCHG - 4.0 5.5 8.0 Ct H level Cense Voltage VCtH - 2.2 2.5 2.8 V Ct L level Cense Voltage VCtL - 0.6 0.7 0.8 V TON Ct=0.47µF - 0.25 - s TOFF Ct=0.47µF - 1.25 - s Operating Current Hall Input Hysterisis Range Hall Amplifier Input Bias Current Hall Input Common mode Voltage Auto Protection Release ON Time Auto Protection Release OFF Time -2- Icc NJM2640 ♦ TYPICAL CHARACTERISTICS ICC VS. VCC 4.0 3.5 ICC[mA] 3.0 2.5 2.0 1.5 1.0 0.5 0.0 0 10 20 30 40 50 60 VCC[V] VLA[V] Lock Alarm Output Voltage VS. Lock Alarm Output Current 1.8 1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0.0 VCC=48V VCC=24V 0 2 4 6 8 10 12 14 16 18 ILA[mA] Vsat(VCC-Vout)[V] Output Voltage VS. Output Current 1.8 1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0.0 VCC=48V VCC=24V 0 5 10 15 20 25 30 Output Current[mA] -3- NJM2640 ♦NJM2640 application note The NJM2640 is a two-phase motor unipolar pre-driver IC featuring 60V operating high voltage process technology. It is suitable for fan motor drivers for communication equipment where 48V operation is required. [Application Circuit Example] V+ D1 Ra C1 GND Motor R3 Ca ZD1 R1 VCC Hall element TR1 R4 OUT1 H1 ZD2 R5 H2 ZD1 R2 Ct TR2 OUT2 ZD2 D2 R4 NJM2640 C2 R5 GND [Design Notes] LA Lock alarm out Above application example is designed for 48V operation with motor current of 300mA. It uses the following components: Hall Elements: HW101A (AKD) TR1,TR2: 2SD0968A (NEC) 1. Selection of C1 and D1: C1 is used for a noise reduction purpose. A typical value is 0.1uF. Optimize the value in actual operating conditions if necessary. D1 is a diode for protection against reverse voltage supply. Silicon rectifier diode (WO3C, 10D1 and equivalent) is appropriate. 2. Lock Protection Function (Design of C2 value): Lock Protection Function, consists of Motor Lock Detection and Auto Resume Function, is a safety feature to protect a motor and a driver circuit from fatal destruction in case of motor halt. Motor Lock Detection detects motor halt due to irregular load conditions and then cuts motor driving current f or safety operation. When Lock Detection is activated; Lock Alert Out (LA: Pin 3) goes to L. A value of C2 determines Lock detection time (Ton) and Auto Resume Time (Toff). -4- NJM2640 Lock detection time (Ton) is given by: TON = C 2 Vch − Vcl [sec] Ic Where C2 is 0.47uF: TON = 0.47 × 10 − 6 × 2 . 5 − 0 .7 = 0.22[sec ] 3.8 × 10 − 6 Auto Resume Time (Toff) is given by: TOFF = C 2 Vch − Vcl [sec] Idc Where C2 is 0.47uF: TOFF = 0.47 × 10 − 6 × 2.5 − 0.7 = 1.13[sec ] 0.75 × 10 − 6 In actual application, Lock detection time (Ton) is affected by the mechanical time constant of a motor. Therefore, constant start up must be confirmed in actual evaluation taking operating variations (i.e.Temperature, Voltage change and so on) in consideration. A typical value of C2 is either 0.47uF or 1uF depending on a motor. Hall input Motor output ton tOFF Ct Teminal voltage High LATeminal voltage Motor Lock protection period Motor Locked Returns to normal operation Lock Protection Lock Alert Out (LA: Pin 3) is a open collector output and R3 is a pull up resister. A typical value of R3 is 10kΩ. It must be noted that Lock Alert Out stays a H state during few hundred milliseconds from power up as shown in the picture below. Power supply LA terminal output Hundreds of millimeter second -5- NJM2640 3. Design of hall element bias resistance (R1 and R2) Hall amplifier is a differential amplifier with hysteresis characteristics (24mV typical). The common-mode input voltage is between 1.5V and Vcc-2V and the input signal must be within the range. Non-excitation hall bias voltage is to be set at a half of VCC for effective use of common-mode input voltage range. Therefore the same value of hall bias resistors is selected for R1 and R2. Given that the bias current is set to be 5mA by HW101A datasheet, R1 and R2 can be determined as follows: Vcc 48 = = 9.6 kΩ Ihbias 5 × 10 − 3 R1 = R 2 = 4.8kΩ R1 + R 2 = The output voltage of hall elements is influenced by the bias current and magnetic flux density of hall elements. The optimum input voltage of NJM2640 is 100mVp-p and higher. With such input voltage, the highest efficiency can be obtained. 4. Design of Power Transistor base resistance (R4 and R5) HFE of 2SD0968A (NEC) is 50 from its datasheet. Given that Io is 300mA, the base current of TR1 is 6mA. R4 is given by: VCC − VBE − VCE IB 48 − 0.7 − 1.5 R4 = = 7.63 × 103 = 7.6kΩ −3 6 × 10 R4 = Where; VCC is 48V, VCE of NJM2640 is 1.5V, VBE of TR1 is 0.7V The pull down resistance R5 (connected to TR1) influences turn-off time of TR1. Faster Turn-off time of TR1 reduces peak current of motor wining current resulting in lower echo fan noise (often called as Echo noise) during operation. A typical R5 value is ranging from 1kΩ to 10kΩ. As explained the above, it is highly recommended to determine the value with actual application for better noise performance. Motor Winding Current Peak current becomes small early the turnoff the TR1 5. Design of spike killer for power transistor (ZD1 and ZD2) Zenner diodes (often referred as spike killer ) are used for limiting kick back voltage of motor winding generated when power transistors is (TR1 and TR2) turned off from on. -6- NJM2640 There are two methodologies to consume kick back voltage: 1) By insertion of ZD1 (zenner diode connected between Base and Emitter of TR1) Energy of kick back voltage is consumed by TR1(or TR2). When ZD1 is in operation, Collector voltage is sum of Vbe and ZD1. Therefore, breakdown voltage of ZD1 must be lower than that of TR1. 2) By insertion of ZD2 (zenner diode connected between Collector and Emitter of TR1) Energy of kick back voltage is consumed by ZD2. To protect TR1, breakdown voltage of ZD2 must be lower than that of TR1. This method is generally used when Energy of kick back voltage is large. In such application, power rating of ZD must take in consideration. 6. VCC input (Design of Ra and Ca) Ra and Ca must be used if VCC exceeds operating voltage range of NJM2640. Example) VCC 60V Application Given that current consumption of NJM2640 is 4mA (at VCC=48V), Ra is given by: Ra = 60 − 48 = 3kΩ 4 × 10 − 3 Ca is used if NJM2640 is oscillated or shows unstable operation. A typical value Ca is from 0.01µF to 0.1µF. A ceramic type is recommended and it must be place near VCC and Gnd. Inserting Ra and Ca also improves ESD immunity. 7. Protection from active power on and off (D2) If an application requires active power on and off, TR1 (TR2) may be damaged or resulted in destruction. In such application, adding diode between motor winding and Gnd will reduce the damage. The specifications on this data book are only given for information, without any guarantee as regards either mistakes or omissions. The application circuit in this data book are described only to show representative usages of the product and not intended for the guarantee or permission of any right including the industrial rights. -7-