POW-R-BRIK™ Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Phase Control Modules 345-800 Amperes/400-3000 Volts OUTLINE DRAWING MARKING: DEVICE AND DIRECTION ACCORDING TO CIRCUIT CONFIGURATION CHART L TYP. 4 PLACES C G TAPPED HOLE x 0.50 DEEP TYP. 3 PLACES MARKING: K1 AI/K2 (ANODE)/(CATHODE), AND A2 (ANODE) AS SHOWN CL K1 X2 A2 CL D B F F A MARKING: STYLE NO. WITH DATE CODE & MFG. LOCATION CODE (CUSTOMER PART NO. OPTIONAL) E Ø THRU HOLE TYP. 4 PLACES (FOR TYP. 1/4-20 SOCKET HD. SCR.) (& BELLEVILLE SPRING WASHER) GATE (WHITE) & CATHODE (RED) LEADS 12.5" LONG WITH 0.375" LONG STRIPPED ENDS SENSOR (WHITE) LEADS 12.5 ±0.5" LONG WITH 0.375" IN LONG STRIPED ENDS J POW-R-BRIK™ Phase Control Modules 345-800 Amperes/400-3000 Volts K H CL CASE ANODIZED PER MIL-A-8625, TYPE II THIS SURFACE MUST BE PROTECTED AND NOT DAMAGED Outline Drawing Z7A Outline Dimension Z9A Outline Inches Millimeters Dimension A Inches Millimeters A 6.30 153.16 B 3.02 76.70 B 3.70 93.98 C 3.15 80.01 C 3.15 80.01 D 2.47 62.73 D 3.15 E 0.328 Dia. E 0.328 Dia. F 1.83 46.48 F 2.03 51.56 5/16-18 5/16-18 G 3/8-16 3/8-16 UNC-2B UNC-2B UNC-2B UNC-2B G Dia. 8.33 7.50 190.50 80.01 Dia. 8.33 H 1.27 32.25 H 1.51 38.35 J 2.09 53.08 J 2.52 64.00 K 2.25 57.15 K 2.75 69.85 L 0.56 14.22 L 0.56 14.22 Mounting Bolt (E) Torque Limit is 11 ft.-lb. Electrical terminal (G) torque limit is 11 ft.-lb. for type Z7A and 20 ft.-lb. for Z9A. Apply a thin coating of thermal joint compound to heat sink surface prior to module mounting. Module weights: Z7A weighs 6 lbs. while the Z9A module weighs 11 lbs. If incoming tests are done for isolation voltage, the voltage should be applied in a slow manner rather than abruptly imposed on the device. The voltage should be applied between the top terminals, which must be shorted together, and the metal case. The metal case is anodized and provides added voltage isolation capability if not damaged: factory hi-pot test is achieved without the benefit of the anodized coating. Description: Powerex POW-R-BRIK™ Modules are designed for medium and high current power control applications. POW-R-BRIK™ Modules feature an electrically isolated package that simplifies system packaging, installation and cooling. POW-R-BRIK™ Modules utilize Compression Bonded Encapsulation (CBE) mounting and double side cooling of the semiconductor elements. The Z7A outline POW-R-BRIK™ uses 33mm or 38mm elements and the Z9A outline POW-R-BRIK™ uses 50mm elements. Standard circuit configurations include Dual SCR, Dual Diode, SCR/Diode, and Diode/SCR. Additional circuit configurations, e.g. Single Element, Common Cathode, Common Anode, and special element types, e.g. Fast Switch SCRs, Fast Recovery Diodes, GTOs, and Transistors are available. Features: M Electrically Isolated Packaging M Anodized Aluminum Housing M Internal Copper Contacting M Gold Element Contacting M Internal Temperature Sensor M Compression Element Contacting Applications: Ordering Information: Select the complete thirteen digit module part number you desire from the Configuration Reference Description. Example: P3Z7ACT700W16 is a 1600 Volt, 375 Ampere Average, Dual SCR POW-R-BRIK™ Module with the standard thermistor. M AC Motor Starters M DC Motor Controls M Resistance Welding Controls M Mining Power Centers M High Voltage Motor Starters M Transportation Systems P-1 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 POW-R-BRIK™ Phase Control Modules 345-800 Amperes/400-3000 Volts Configuration Reference: The POW-R-BRIK™ part number system takes the form P3 Z7A CT7 00 W16 where: • P3 is the configuration number. The configurations are shown pictorially in the right hand column. • Z7A is the package type per the outline drawings Z7A and Z9A on this data sheet. • CT7 denotes the element code. The Element Code Reference at the end of this data sheet provides information on the standard element codes including the corresponding disc device using the element. Refer to the appropriate disc package data sheets in the Powerex Semiconductor Data Book for additional device specifications. • 00 denotes special features: 00 – module includes standard thermistor XT – no thermistor AA-ZZ – denotes unique customer specification • W16 denotes voltage code per the table below. Note that not all voltage ratings are available for every element. Refer to the Element Code Reference for available voltage ranges for a given element. P-2 Elements Voltage Rating Voltage Code 400 V04 600 V06 800 V08 1000 W10 1200 W12 1400 W14 1600 W16 1800 W18 2000 W20 2200 W22 2400 W24 2600 W26 2800 W28 3000 W30 Circuit Configurations: P1 - DIODE P4 - FAST DIODE* S Element 1 Element 2 P2 - SCR/DIODE P5 - FAST SCR/FAST DIODE* S Element 1 Element 2 P3 - SCR/SCR P6 - FAST SCR/FAST SCR* S Element 1 Element 2 P7 - DIODE/SCR P8 - FAST DIODE/FAST SCR* S Element 1 Element 2 * Consult Factory for Available Ratings. Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 POW-R-BRIK™ Phase Control Modules 345-800 Amperes/400-3000 Volts GATES 5 VOLT SUPPLY POW-R-BRIK R1 R2 VO CONTROL: PROTECTION CIRCUIT 1. Temperature range, 75°C through 125°C R1 = 3.5K ohms R2 = 840 ohms V0 = 2.5 volts at 100°C 2. Temperature range, 90°C through 140°C R1 = 2.2K ohms R2 = 500 ohms V0 = 2.45 volts at 115°C TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (JUNCTION-TO-CASE) Z7A Element Average Thermistor Thermistor Temperature Resistance Temp. Steady State Dynamic Ohms °C °C (Min.) °C (Max.) ➀ ➁ ➂ 12093 40 43 50 7337 50 53 60 4990 3324 2262 1569 1316 1109 938 797 680 582 500 60 70 80 90 95 100 105 110 115 120 125 63 73 83 93 98 103 108 113 118 123 128 70 80 90 100 105 110 115 120 125 130 135 431 130 133 140 ➀ Curve matched ±2% over temperature range of +40°C to +125°C. Resistance tolerance specified at +125°C, ±6%. ➁ Without self heating, 10mW maximum thermistor dissipation. ➂ Use “Sensor at Tj” ohms from characteristics for recommended steady state overload trip resistance. TRANSIENT THERMAL IMPEDANCE, Zu(J-C) (t), (oC/WATT) THERMISTOR POW-R-BRIK™ Thermistor Characteristics 10-1 10-2 PER ELEMENT, BOTH CONDUCTING PER ELEMENT, ONE CONDUCTING PER MODULE, BOTH CONDUCTING 10-3 10-4 10-3 10-2 10-1 100 101 102 103 TIME, t, (SECONDS) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (JUNCTION-TO-CASE) Z9A TRANSIENT THERMAL IMPEDANCE, Zu(J-C) (t), (oC/WATT) Typical Thermistor Circuit Thermistor temperatures can be measured using the following circuit arrangement in conjunction with a 5 volt source. Resistance values for R1 and R2 are specified for two operating temperature ranges. 10-1 10-2 PER ELEMENT, BOTH CONDUCTING PER ELEMENT, ONE CONDUCTING PER MODULE, BOTH CONDUCTING 10-3 10-4 10-3 10-2 10-1 100 101 102 103 TIME, t, (SECONDS) The output signal (V0) is approximately 30 mv/°C over the temperature range indicated. P-3 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 POW-R-BRIK™ Phase Control Modules 345-800 Amperes/400-3000 Volts Maximum Ratings and Electrical Characteristics Voltage Gate Current, Speed of Element* Gate Current Voltage VDRM/VRRM➀ E1 (V) Part Number VRSM E1 (V) E2 (V) E2 (V) ➀ dv/dt➁ (V/µs) VGT (V) IGT (mA) ➂ di/dt➃ (A/µs) Speed IDRM/IRRM➀ ITSM/IFSM➄ E1 E2 (mA) (mA) E1 E2 (kA) (kA) Isolation Voltage** SCR Diode trr tq VRMS (µs) (µs) (V) Strike Distance Terminals to K1/A1 IRMS Case K2/A2 (mA) (In.) (In.) Diode/Diode P1Z7AAR700W_ _ 3000 3000 3100 3100 — — — — 50 50 7 7 — 15 3000 1.10 0.70 1.00 P1Z7ABR700W_ _ 2200 2200 2300 2300 — — — — 50 50 9 9 — 10 2500 0.92 0.70 1.00 P1Z9AAR900W_ _ 3000 3000 3100 3100 — — — — 150 150 16 16 — 20 3000 1.70 1.00 1.15 P1Z9ACR900W_ _ 1200 1200 1300 1300 — — — — 150 150 30 30 — 15 2500 1.50 1.00 1.15 — — — — 150 150 50 50 — 10 2500 1.50 1.00 1.15 P1Z9ADR900V_ _ 600 600 700 700 Half Control SCR/Rectifier ➀ P2Z7ABB700W_ _ 2200 2200 2300 2300 300 3 150 600 30 30 9 9 150 10 2500 0.92 0.70 1.00 P2Z7ACB700W_ _ 1600 1600 1700 1700 300 3 150 600 30 30 10 14 150 8 2500 0.92 0.70 1.00 P2Z9AAA900W_ _ 3000 3000 3100 3100 300 3 200 600 150 150 15 16 400 20 3000 1.70 1.00 1.15 P2Z9ABA900W_ _ 2000 2000 2100 2100 300 3 200 600 75 75 17 16 250 20 2500 1.50 1.00 1.15 P2Z9ACA900W_ _ 1600 1600 1700 1700 300 3 200 600 75 75 25 16 150 20 2500 1.50 1.00 1.15 Full Control SCR/SCR P3Z7ABT700W_ _ 2200 2200 2300 2300 300 3 150 600 30 30 9 9 150 — 2500 0.92 0.70 1.00 P3Z7ACT700W_ _ 1600 1600 1700 1700 300 3 150 600 30 30 10 10 150 — 2500 0.92 0.70 1.00 P3Z7AAT800W_ _ 3000 3000 3100 3100 300 3 150 600 35 35 9 9 200 — 2500 0.92 0.70 1.00 P3Z7ABT800W_ _ 2200 2200 2300 2300 300 3 150 600 35 35 12 12 200 — 2500 0.92 0.70 1.00 P3Z7ACT800W_ _ 1400 1400 1500 1500 300 3 150 600 35 35 15 15 200 — 2500 0.92 0.70 1.00 P3Z9AAT900W_ _ 3000 3000 3100 3100 300 3 200 600 150 150 15 15 400 — 3000 1.70 1.00 1.15 P3Z9ABT900W_ _ 2000 2000 2100 2100 300 3 200 600 75 75 17 17 250 — 2500 1.50 1.00 1.15 P3Z9ACT900W_ _ 1600 1600 1700 1700 300 3 200 600 75 75 25 25 150 — 2500 1.50 1.00 1.15 Half Control Rectifier/SCR ➇ P7Z7ABB700W_ _ 2200 2200 2300 2300 300 3 150 600 30 30 9 9 150 10 2500 0.92 0.70 1.00 P7Z7ABC700W_ _ 1600 1600 1700 1700 300 3 150 600 30 30 14 10 150 8 2500 0.92 0.70 1.00 P7Z9AAA900W_ _ 3000 3000 3100 3100 300 3 200 600 150 150 16 15 400 20 3000 1.70 1.00 1.15 P7Z9AAB900W_ _ 2000 2000 2100 2100 300 3 200 600 75 75 16 17 250 20 2500 1.50 1.00 1.15 P7Z9AAC900W_ _ 1600 1600 1700 1700 300 3 200 600 75 75 16 25 150 20 2500 1.50 1.00 1.15 ➀ Applies for zero or negative gate bias. ➁ Higher dv/dt ratings available, consult factory. ➂ With recommended gate drive. ➃ Per JEDEC standard RS-397, 5.2.2.6. ➄ Per JEDEC RS-397, 5.2.2.1. ➅ Bottom side cooled. ➆ Consult recommended mounting procedures. ➇ Designs are available for “Current Source Inverter” applications, consult factory. ➈ Reflects substantial derating necessary with single 0.08°C/W or 0.10°C/W sink. * Element location indicated by E1 or E2. ** Hi-Pot. 60Hz, 1 min. test P-4 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 POW-R-BRIK™ Phase Control Modules 345-800 Amperes/400-3000 Volts Part Number Element Circuit Currents Current and Thermal Ratings of Module Data Model* Units per Current Thermal 1 3 2 3 Sink → Maximum Ru(J-C) Ru(C-S) AC AC 1∅ 3∅ Sensor per E2 Power per Switch Switch➈ Bridge Bridge➈ E1 IT(av)➅ @TC Dissipation @Tj Module Module➆ Ru(C-A) Tj TA IRMS IRMS IDC IDC (Ω) (°C/W) (°C/W) (°C/W) (°C) (A) (°C) (W) (°C) (A) (A) (A) (A) Diode/Diode P1Z7AAR700W_ _ 355 105 1125 150 315 0.04 0.010 0.10 40 — — 385 400 AR7 AR7 P1Z7ABR700W_ _ 435 105 1125 150 315 0.04 0.010 0.10 40 — — 440 465 BR7 BR7 P1Z9AAR900W_ _ 590 105 1500 150 315 0.03 0.008 0.08 40 — — 570 600 AR9 AR9 P1Z9ACR900W_ _ 740 105 1500 150 315 0.03 0.008 0.08 40 — — 670 705 CR9 CR9 P1Z9ADR900V_ _ 800 110 1330 150 315 0.03 0.008 0.08 40 — — 775 805 DR9 DR9 1100 130 530 0.04 0.010 0.10 40 560 275 330 350 BT7 BR7 Half Control SCR/Diode ➇ P2Z7ABB700W_ _ 380 85 P2Z7ACB700W_ _ 395 85 1100 130 530 0.04 0.010 0.10 40 590 290 345 365 CT7 BR7 P2Z9AAA900W_ _ 430 85 1325 125 640 0.03 0.008 0.08 40 630 310 370 390 AT9 AR9 P2Z9ABA900W_ _ 520 85 1465 130 530 0.03 0.008 0.08 40 740 365 435 460 BT9 AR9 P2Z9ACA900W_ _ 590 85 1465 130 530 0.03 0.008 0.08 40 800 385 470 495 CT9 AR9 Full Control SCR/SCR P3Z7ABT700W_ _ 345 85 1095 130 530 0.04 0.010 0.10 40 505 250 300 315 BT7 BT7 P3Z7ACT700W_ _ 375 85 1095 130 530 0.04 0.010 0.10 40 550 270 320 335 CT7 CT7 P3Z7AAT800W_ _ 300 85 1095 130 530 0.04 0.010 0.10 40 445 220 255 265 AT8 AT8 P3Z7ABT800W_ _ 390 85 1095 130 530 0.04 0.010 0.10 40 560 275 330 345 BT8 BT8 P3Z7ACT800W_ _ 450 85 1095 130 530 0.04 0.010 0.10 40 630 300 385 405 CT8 CT8 P3Z9AAT900W_ _ 355 85 1295 125 640 0.03 0.008 0.08 40 535 260 310 330 AT9 AT9 P3Z9ABT900W_ _ 470 85 1460 130 530 0.03 0.008 0.08 40 675 335 400 420 BT9 BT9 P3Z9ACT900W_ _ 600 85 1460 130 530 0.03 0.008 0.08 40 815 375 460 480 CT9 CT9 Half Control SCR/Diode ➇ P7Z7ABB700W_ _ 380 85 1100 130 530 0.04 0.010 0.10 40 560 275 330 350 BR7 BT7 P7Z7ABC700W_ _ 395 85 1100 130 530 0.04 0.010 0.10 40 590 290 345 365 BR7 CT7 P7Z9AAA900W_ _ 430 85 1325 125 640 0.03 0.008 0.08 40 630 310 370 390 AR9 AT9 P7Z9AAB900W_ _ 520 85 1465 130 530 0.03 0.008 0.08 40 740 365 435 460 AR9 BT9 P7Z9AAC900W_ _ 590 85 1465 130 530 0.03 0.008 0.08 40 800 385 470 495 AR9 CT9 ➀ Applies for zero or negative gate bias. ➁ Higher dv/dt ratings available, consult factory. ➂ With recommended gate drive. ➃ Per JEDEC standard RS-397, 5.2.2.6. ➄ Per JEDEC RS-397, 5.2.2.1. ➅ Bottom side cooled. ➆ Consult recommended mounting procedures. ➇ Designs are available for “Current Source Inverter” applications, consult factory. ➈ Reflects substantial derating necessary with single 0.08°C/W or 0.10°C/W sink. * Reference element data model on the following page. P-5 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 POW-R-BRIK™ Phase Control Modules 345-800 Amperes/400-3000 Volts Element Code Reference Element Code ➀ ➁ ➂ Element Type Comparable Disc Device Available Voltage Range A Coefficients for VTM, VF, Model➀ ➁ B C D AR7 33mm Diode R7S0 _ _ 08XX00 2200-3000 0.89605 -0.08108 0.00045 0.02836 BR7 33mm Diode R7S0 _ _ 12XX00 1200-2200 0.63200 -0.02192 0.00013 0.02065 CR7➂ 33mm Diode R7S0 _ _ 16XX00 800-1200 0.45000 0.02800 0.00008 0.01128 AR9 50mm Diode R9G0 _ _ 12XX00 2200-3000 0.39964 0.05540 0.00024 0.00319 CR9 50mm Diode R9G0 _ _ 18XX00 800-1200 0.60627 -0.00168 0.00005 0.00766 DR9 50mm Diode R9G0 _ _ 22XX00 400-800 0.46319 0.02950 0.00006 0.00061 BT7 33mm SCR T7S0 _ _ 6504DN 1400-2200 0.74419 0.00380 0.000325 0.01882 CT7 33mm SCR T7S0 _ _ 7504DN 800-1600 0.58729 0.06654 0.000416 0.00060 AT8 38mm SCR T820 _ _ 6003DH 2200-3000 1.02841 0.13475 0.001179 -0.03631 BT8 38mm SCR T820 _ _ 7503DH 1200-2200 0.88287 -0.07743 0.00010 0.03081 CT8 38mm SCR T820 _ _ 9003DH 800-1400 1.08412 -0.13881 -0.00013 0.03756 AT9 50mm SCR T9G0 _ _ 0803DH 2200-3000 1.43303 -0.10092 0.000620 0.01789 BT9 50mm SCR T9G0 _ _ 1003DH 1200-2000 0.96195 -0.08755 0.000074 0.03286 CT9 50mm SCR T9G0 _ _ 1203DH 800-1600 0.55570 0.05740 0.000135 0.00104 9HP➂ 50mm SCR T9GH _ _ 0903DH 1200-2200 0.95642 -0.00285 0.000225 -0.00178 VTM, VF = A + B x LN(I) + C x I + D x I (I = Amps Peak) Coefficients are for Tj = 130°C, 50A through 3000A Peak Module ratings for these elements are not shown, consult factory. P-6