PM100RSD060 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 100 Amperes/600 Volts A B S R S AC X (4 PLACES) AB S Q 1 234 5678 13 15 17 19 9 11 10 12 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 14 16 18 T B M D C W (TYP) P M U 11. 12. 13. 14. 15. 16. 17. 18. 19. V UPC UF O UP VUP1 V VPC VF O VP V VP1 V WPC WFO WP V WP1 VNC VN1 BR UN VN WN FO N N V U H H W P J Y (6 PLACES) TC Measured Point Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. E Z AA AD F G K L K VUPC UP UFO VUP1 GND IN FO VCC GND IN FO VCC GND IN FO VCC GND GND GND Rfo VVPC VP VFO VVP1 Rfo GND IN FO VCC GND GND IN FO VCC GND IN FO VCC GND IN FO VCC Rfo Rfo VWPC WP W FO VWP1 UN VN1 VN BR FO VNC WN V SI OUT SI OUT SI OUT SI OUT SI OUT GND SI OUT GND SI OUT GND TEMP TH B N W V U P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 4.33±0.04 110.0±1.0 Q 0.08±0.02 2.0±0.5 B 3.74±0.02 95.0±0.5 R 0.670 17.02 C 3.50±0.04 89.0±1.0 S 0.39 10.0 D 2.91±0.02 74.0±0.5 T 0.08 2.0 E 2.62 66.44 U 0.39 10.0 F 1.28 32.6 V 0.16 4.0 G 1.24 31.6 W 0.24 Rad. Rad. 6.0 H 1.02 26.0 X 0.217 Dia. M5.5 0.94 24.0 Y 0.197 M5 Z 0.2 Sq. Sq. 0.5 J K 0.87 +0.04/-0.02 22.0 +1.0/-0.5 L 0.84 21.2 AA 0.10 2.54 M 0.79 20.0 AB 0.18 4.5 N 0.69 17.5 AC 0.13 3.22 P 0.02±0.01 0.5±0.3 AD 0.06 1.6 Features: □ Complete Output Power Circuit □ Gate Drive Circuit □ Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage □ Low Loss Using 4th Generation IGBT Chip Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM100RSD060 is a 600V, 100 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 100 60 1 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSD060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 100 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM100RSD060 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Mounting Torque, M5 Mounting Screws — 31 in-lb Mounting Torque, M5 Main Terminal Screws — 31 in-lb Module Weight (Typical) — 560 Grams Power Device Junction Temperature Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Tj = 125°C VCC(prot.) 400 Volts VISO 2500 Volts VCES 600 Volts Collector Current, ± (TC = 25°C) IC 100 Amperes Peak Collector Current, ± (TC = 25°C) ICP 200 Amperes Isolation Voltage, AC 1 minute, 60Hz Sinusoidal IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation (TC = 25°C) VCC 400 Volts VCC(surge) 500 Volts PC 328 Watts VCES 600 Volts IC 30 Amperes ICP 60 Amperes VR(DC) 600 Volts IGBT Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, ± (TC = 25°C) Peak Collector Current, ± (TC = 25°C) FWDi Rated DC Reverse Voltage (TC = 25°C) FWDi Forward Current (TC = 25°C) IF 30 Amperes Collector Dissipation (TC = 25°C) PC 176 Watts Control Sector Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) 2 VD 20 Volts Input Voltage Applied between (UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br -VNC) VCIN 20 Volts Fault Output Supply Voltage (Applied between FO and VC) VFO 20 Volts Fault Output Current (UFO, VFO, WFO, FO) IFO 20 mA Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSD060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 100 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units ICES VCE = VCES, Tj = 25°C, — — 1.0 mA — — 10 mA IGBT Inverter Sector Collector Cutoff Current VD = 15V VCE = VCES, Tj = 125°C, VD = 15V Diode Forward Voltage Collector-Emitter Saturation Voltage VEC -IC = 100A, VD = 15V, VCIN = 15V — 2.2 3.3 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 100A, — 1.7 2.3 Volts — 1.7 2.3 Volts Tj = 25°C VD = 15V, VCIN = 0V, IC = 100A, Tj = 125°C Inductive Load Switching Times 0.8 1.2 2.4 µS trr VD = 15V, VCIN = 0 ~ 15V — 0.15 0.3 µS tC(on) VCC = 300V, IC = 100A — 0.4 1.0 µS toff Tj = 125°C — 2.4 3.3 µS — 0.6 1.2 µS — — 1.0 mA — — 10 mA ton tC(off) IGBT Brake Sector Collector Cutoff Current ICES VCE = VCES, Tj = 25°C, VD = 15V VCE = VCES, Tj = 125°C, VD = 15V FWDi Forward Voltage Collector-Emitter Saturation Voltage VFM -IF = 30A — 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 30A, — 1.8 2.5 Volts — 1.9 2.6 Volts Tj = 25°C VD = 15V, VCIN = 0V, IC = 30A, Tj = 125°C 3 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSD060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 100 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units OC Tj = -20°C — — 520 Amperes Control Sector Over Current Trip Level Inverter Part (VD = 15V) Tj = 25°C 264 311 430 Amperes Tj = 125°C 158 — — Amperes Over Current Trip Level Brake Part OC -20°C ≤ Tj ≤ 125°C, VD = 15V 39 53 — Amperes Short Circuit Trip Level Inverter Part SC -20°C ≤ Tj ≤ 125°C, VD = 15V — 360 — Amperes — 79 — Amperes toff(OC) VD = 15V — 10 — µS OT Trip Level 111 118 125 °C OTR Reset Level — 100 — °C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level — 12.5 — Volts Short Circuit Trip Level Brake Part Over Current Delay Time Over Temperature Protection (VD = 15V) (Lower Arm) Supply Circuit Under Voltage Protection (-20 ≤ Tj ≤ 125°C) Circuit Current ID VD = 15V, VCIN = 15V, VN1-VNC — 44 60 mA VD = 15V, VCIN = 15V, VXP1-VXPC — 13 18 mA Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br -VNC 1.7 2.0 2.3 Volts IFO(H) VD = 15V, VCIN = 15V — — 0.01 mA IFO(L) VD = 15V, VCIN = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — mS Fault Output Current* Minimum Fault Output Pulse Width* *Fault output is given only when the internal OC, SC, OT and UV protections schemes of either upper or lower devide operate to protect it. 4 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSD060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 100 Amperes/600 Volts Thermal Characteristics Characteristic Junction to Case Thermal Resistance Inverter Part Junction to Case Thermal Resistance Brake Part Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each IGBT — — 0.38 °C/Watt Rth(j-c)F Each FWDi — — 0.70 °C/Watt Rth(j-c´)Q Each IGBT* — — 0.23** °C/Watt Rth(j-c´)F Each FWDi* — — 0.36** °C/Watt Rth(j-c)Q Each IGBT — — 0.71 °C/Watt Rth(j-c)F Each FWDi — — 1.66 °C/Watt Rth(j-c´)Q Each IGBT* — — 0.45** °C/Watt Rth(j-c´)F Each FWDi* — — 0.96** °C/Watt Rth(c-f) Case to Fin Per Module, — — 0.027 °C/Watt Thermal Grease Applied *TC measured point is just under chip. **If you use this value, Rth(f-a) should be measured just under the chips. Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage*** Symbol Condition Value Units VCC Applied across P-N Terminals 0 ~ 400 Volts Applied between VUP1-VUPC, 15 ± 1.5 Volts VD VN1-VNC, VVP1-VVPC, VWP1-VWPC Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br -VNC 4.0 ~ VD Volts PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time tDEAD Input Signal ≥ 2.5 µS *** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak. 5 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100RSD060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 100 Amperes/600 Volts SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) (INVERTER PART) 1.0 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC 0 20 40 60 80 101 0 1.0 1.5 2.0 COLLECTOR CURRENT, IC, (AMPERES) DIODE FORWARD VOLTAGE, VEC, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 2.5 REVERSE RECOVERY TIME, trr, (µS) VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 100 tc(off) tc(on) tc(off) 10-1 101 102 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 101 100 10-1 STANDARD VALUE Rth(j-c)Q = 0.38oC/W (IGBT) Rth(j-c)Q = 0.70oC/W (FWDi) SINGLE PULSE 10-2 10-1 TIME, (s) 100 101 101 100 10-1 10-2 10-3 10-3 STANDARD VALUE Rth(j-c)Q = 0.71oC/W (IGBT) Rth(j-c)Q = 1.66oC/W (FWDi) SINGLE PULSE 10-2 10-1 TIME, (s) 100 102 103 Esw(off) Esw(on) 100 CONDITIONS: HALF-BRIDGE INDUCTIVE LOAD SWITCHING OPERATION Tj = 25oC Tj = 125oC VCC = 300V VGE = ±15V 10-1 101 102 COLLECTOR CURRENT, IC, (AMPERES) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - BRAKE PART) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART) 10-3 10-3 100 103 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) 10-2 101 trr 102 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD SWITCHING LOSS CHARACTERISTICS Irr 10-2 101 103 ton 101 102 10-1 100 COLLECTOR CURRENT, IC, (AMPERES) 100 101 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 0.5 toff 10-1 101 100 100 REVERSE RECOVERY CURRENT, Irr, (AMPERES) SWITCHING LOSS, ESW (mJ/PULSE) 0.5 VD = 15V Tj = 25oC Tj = 125oC SWITCHING TIMES, ton, toff, (µs) DIODE CURRENT, -IC, (AMPERES) SATURATION VOLTAGE, VCE(sat), (VOLTS) 1.5 0 SWITCHING TIMES, tc(on), tc(off), (µs) 101 102 2.0 6 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) DIODE FORWARD CHARACTERISTICS (INVERTER PART) 101 103