PM300DVA120 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Single Phase IGBT Inverter Output 300 Amperes/1200 Volts T - (4 TYP.) A D Z H Y B N 5 4 3 2 1 P 5 4 3 2 1 E C2E1 E2 AA F J C1 V R W SQ PIN (10 PLS) Q S - NUTS (3 TYP) Q K C K P N X G (2 PLS) K Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. M U L VNC CN1 S NR F NO V N1 V PC CP1 SPR FPO V P1 4 3 2 5 1 4 3 2 5 1 Ci Ci RFO SR IN RFO FO SENS FO V CC GND OUT2 SINK SR IN V CC GND Features: □ Complete Output Power Circuit OUT2 OUT1 SINK TEMP SENS OUT1 TEMP RREF AMP AMP RG □ Gate Drive Circuit RG □ Protection Logic – Short Circuit – Over Temperature – Under Voltage TH C2E1 E2 C1 Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches A 4.72 120.0 P 1.22 Millimeters 31.0 90.0 B 3.54 Q 1.10 28.0 C 1.34 +0.04/-0.02 34 +1.0/-0.5 R 0.12 3.0 D 4.17±0.010 106.0±0.25 S M8 Metric M8 E 2.99±0.010 76.0±0.25 T 0.26 Dia. Dia. 6.5 F 1.52 38.5 U 1.29 G 0.16 4.0 V 0.10 32.8 2.54 H 0.16 4.01 W 0.025 SQ 0.64 SQ J 0.40 10.16 X 0.14 Dia. 3.5 Dia. K 0.71 18.0 Y 0.26 Dia. Dia. 6.5 L 1.22 31.0 Z 1.79 45.5 M 1.73 44.0 AA 1.5 38.0 N 0.12 3.0 Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM300DVA120 is a 1200V, 300 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 300 120 449 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM300DVA120 Intellimod™ Module Single Phase IGBT Inverter Output 300 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM300DVA120 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Mounting Torque, M6 Mounting Screws (Typical) — 26 in-lb Mounting Torque, M6 Main Terminal Screws (Typical) — 26 in-lb Module Weight (Typical) — 720 Grams Supply Voltage (Applied between C1-E2) VCC(surge) 1000 Volts Supply Voltage Protected by SC (VD = 13.5 ~16.5V, Inverter Part, Tj = 125°C Start) VCC(prot.) 800 Volts VRMS 2500 Volts Power Device Junction Temperature Isolation Voltage, AC 1 minute, 60Hz Sinusoidal Control Sector Supply Voltage Applied between (VP1-VPC, VN1-VNC) VD 20 Volts Input Voltage Applied between (CP1-VPC, CN1-VNC) VCIN 10 Volts Fault Output Supply Voltage (Applied between FPO-VPC, FNO-VNC) VFO 20 Volts IFO 20 mA VCES 1200 Volts Fault Output Current (Sink Current at FO Terminals) IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, ± (TC = 25°C) 450 IC 300 Amperes Peak Collector Current, ± (TC = 25°C) ICP 600 Amperes Collector Dissipation (TC = 25°C) PC 1380 Watts Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM300DVA120 Intellimod™ Module Single Phase IGBT Inverter Output 300 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units SC -20°C ≤ Tj ≤ 125°C, VD = 15V 380 — — Amperes Control Sector Short Circuit Trip Level toff(SC) VD = 15V — 10 — µS Over Temperature Protection OT Trip Level 100 110 120 °C (VD = 15V, Lower Arm) OTr Reset Level 85 95 105 °C Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts (-20°C ≤ Tj ≤ 125°C) UVr Reset Level — 12.5 — Volts ID VD = 15V, VCIN = 5V, VN1-VNC — 37 48 mA Short Circuit Current Delay Time Circuit Current VD = 15V, VCIN = 5V, VP1-VPC — 37 48 mA Applied between 1.2 1.5 1.8 Volts VCIN(off) CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts IFO(H) VD = 15V, VFO = 15V — — 0.01 mA IFO(L) VD = 15V, VFO = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — mS VSXR Tj ≤ 125°C, Rin = 6.8kΩ (SPR, SNR) 4.5 5.1 5.6 Volts Input ON Threshold Voltage VCIN(on) Input OFF Threshold Voltage Fault Output Current Minimum Fault Output Pulse Width SXR Terminal Output Voltage 451 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM300DVA120 Intellimod™ Module Single Phase IGBT Inverter Output 300 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 5V, Tj = 25°C — — 1.0 mA VCE = VCES, VD = 5V, Tj = 125°C — — 10.0 mA FWDi Forward Voltage VEC -IC = 300A, VD = 15V, VCIN = 5V — 2.50 3.50 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 300A, — 2.65 3.30 Volts — 2.75 3.35 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage Pulsed, Tj = 25°C VD = 15V, VCIN = 0V, IC = 300A, Pulsed, Tj = 125°C Inductive Load Switching Times 0.4 0.9 2.3 µS trr VD = 15V, VCIN = 0V ~ 5V — 0.2 0.3 µS tC(on) VCC = 600V, IC = 300A, — 0.4 1.0 µS toff Tj = 125°C — 2.4 3.4 µS — 0.7 1.2 µS ton tC(off) Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each Inverter IGBT — — 0.09 °C/Watt Rth(j-c)D Each Inverter FWDi — — 0.13 °C/Watt Rth(c-f) Case to Fin Per Module, — — 0.033 °C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Symbol Condition Value Units VCC Applied across C1-E2 Terminals ≤ 800 Volts VCE(surge) Applied across C1-E1, C2-E2 Terminals ≤ 1000 Volts VD Applied between 15 ± 1.5 Volts Applied between ≤ 0.8 Volts VP1-VPC, VN1-VNC Input ON Voltage VCIN(on) Input OFF Voltage VCIN(off) CP1-VPC, CN1-VNC ≥ 4.0 Volts tDEAD For IPM's each Input Signal ≥ 3.5 µS Arm Shoot-Through Blocking Time 452 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM300DVA120 Intellimod™ Module Single Phase IGBT Inverter Output 300 Amperes/1200 Volts COLLECTOR-EMITTER SATURATON VOLTAGE CHARACTERISTICS (TYPICAL) 6.0 Tj = 25oC 4.0 2.0 2.0 VD = 15V Tj = 25°C Tj = 125°C 0 200 400 15 400 13 200 0 0 13 15 0 17 1.0 2.0 3.0 4.0 5.0 CONTROL SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING LOSS CHARACTERISTICS (TYPICAL) SWITCHING TIMES, tc(on), tc(off), (µs) ton VCC = 600V VD = 15V Tj = 25°C Tj = 125°C 102 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C 100 tc(off) tc(on) 10-1 101 103 SWITCHING ENERGY, PSW(on), PSW(off), (mJ/PULSE) 101 100 102 103 103 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C 102 PSW(off) PSW(on) 101 100 101 102 103 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) DIODE FORWARD CHARACTERISTICS CIRCUIT CURRENT VS. CARRIER FREQUENCY 102 100 trr 10-1 101 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C 102 COLLECTOR CURRENT, IC, (AMPERES) 100 103 VD = 15V VD = 15V Tj = 25°C Tj = 25°C Tj = 125°C CIRCUIT CURRENT, ID, (mA) Irr 60 103 DIODE FORWARD CURRENT, IE, (AMPERES) 103 REVERSE RECOVERY CURRENT, Irr, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) 101 10-2 101 Tj = 25°C Tj = 125°C 0 600 toff 10-1 101 IC = 200A VD = 17V COLLECTOR CURRENT, IC, (AMPERES) 101 SWITCHING TIMES, ton, toff, (µs) 600 COLLECTOR CURRENT, IC, (AMPERES) 4.0 0 REVERSE RECOVERY TIME, trr, (µS) OUTPUT CHARACTERISTICS (TYPICAL) 6.0 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(SAT), (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE(SAT), (VOLTS) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 102 101 40 20 0 0 1.0 2.0 DIODE FORWARD VOLTAGE, VEC, (VOLTS) 3.0 0 10 20 30 CARRIER FREQUENCY, fC, (kHz) 453 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL TEMPERATURE DEPENDENCY (TYPICAL) Tj = 25°C 1.0 0.8 0 13 15 17 1.2 1.2 1.0 0.8 VD = 15V 0 -60 CONTROL SUPPLY VOLTAGE, VD, (VOLTS) VD = 15V UVt UVr 13 11 100 JUNCTION TEMPERATURE, Tj, (°C) 454 VD = 15V 180 180 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.09°C/W 10-2 10-1 TIME, (s) 100 100 180 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 101 10-3 10-3 20 JUNCTION TEMPERATURE, Tj, (°C) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION, TRIP RESET LEVEL, UVt, UVr, (VOLTS) 15 20 100 0.8 JUNCTION TEMPERATURE, Tj, (°C) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) 0 -60 20 1.0 0 -60 10 1 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 0 FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) FAULT OUTPUT PULSE WIDTH TRIP LEVEL, tFO (Tj = 25°C) = 1.0 1.2 SHORT CIRCUIT CURRENT TRIP LEVEL, (Tj = 25°C) = 1.0 SHORT CIRCUIT CURRENT TRIP LEVEL, (VD = 1EV) = 1.0 PM300DVA120 Intellimod™ Module Single Phase IGBT Inverter Output 300 Amperes/1200 Volts 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.13°C/W 10-3 10-3 10-2 10-1 TIME, (s) 100 10 1