PM400HSA120 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Half Phase IGBT Inverter Output 400 Amperes/1200 Volts 1. 2. 3. 4. 5. A C N N F V1 SR C1 VC FO E B J D 12345 S T - (4 TYP.) E U - DIA. (2 TYP.) C R - DIA. (4 TYP.) K M L G Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 0.64 MM SQ. PIN (5 TYP.) P - THD. (2 TYP.) H Q C V1 VCC FO FO SR SR C1 IN Features: □ Complete Output Power Circuit TEMP OUT1 VC □ Gate Drive Circuit OUT2 □ Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage SENS GND SINK E Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 3.86 98.0 L 0.63 16.0 B 3.46 88.0 M 0.59 15.0 C 3.15±0.01 80.0±0.25 N 0.35 9.0 D 2.76±0.01 70.0±0.25 P Metric M8 M8 E 2.56 65.0 Q 0.28 7.0 1.57 40.0 R 0.26 Dia. Dia. 6.5 S 0.10 2.5 F G 1.34 +0.04/-0.02 34.0 +1.0/-0.5 H 1.16 29.5 T 0.100 J 0.79 20.0 U 0.08 Dia. K 0.71 18.0 2.54 2.0 Dia. Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM400HSA120 is a 1200V, 400 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 400 120 679 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM400HSA120 Intellimod™ Module Half Phase IGBT Inverter Output 400 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM400HSA120 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Mounting Torque, M6 Mounting Screws — 26 in-lb Mounting Torque, M8 Main Terminal Screws — 95 in-lb Power Device Junction Temperature Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) — 630 Grams VCC(prot.) 800 Volts VRMS 2500 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal Control Sector Supply Voltage Applied between (V1-VC) VD 20 Volts Input Voltage Applied between (C1-VC) VCIN 10 Volts Fault Output Supply Voltage (Applied between Fo-Vc) VFO 20 Volts Fault Output Current IFO 20 mA VCES 1200 Volts IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, ± IC 400 Amperes Peak Collector Current, ± ICP 1200 Amperes Collector Dissipation PC 2318 Watts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Over Current Trip Level Inverter Part OC -20°C ≤ Tj ≤ 125°C 480 650 — Amperes Short Circuit Trip Level Inverter Part SC -20°C ≤ Tj ≤ 125°C 650 930 — Amperes toff(OC) VD = 15V — 5 — µS OT Trip Level 100 110 120 °C OTR Reset Level 85 95 105 °C UV Trip Level 11.5 12.0 12.5 Volts Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection Supply Voltage Circuit Current Reset Level — 12.5 — Volts VD Applied between V1-VC 13.5 15 16.5 Volts ID VD = 15V, VCIN = 5V, V1-VC — 23 30 mA Input ON Threshold Voltage VCIN(on) Applied between C1-VC 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) Applied between C1-VC 1.7 2.0 2.3 Volts PWM Input Frequency fPWM 3-B Sinusoidal — 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA IFO(L) VD = 15V, VFO = 15V — 10 15 mA Minimum Fault Output Pulse Width SXR Terminal Output Voltage 680 UVR tFO VD = 15V 1.0 1.8 — mS VSXR Tj ≤125°C, Rin = 6.8 kΩ 4.5 5.1 5.6 Volts Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM400HSA120 Intellimod™ Module Half Phase IGBT Inverter Output 400 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE = VCES, Tj = 25°C — — 1.0 mA VCE = VCES, Tj = 125°C — — 10 mA IGBT Inverter Sector Collector Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage ICEX VFM -IC = 400A, VD = 15V, VCIN = 5V — 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 400A, — 2.3 3.2 Volts — 2.1 2.9 Volts 0.5 1.4 2.5 µS Tj = 25°C, Pulsed VD = 15V, VCIN = 0V, IC = 400A, Tj = 125°C, Pulsed Inductive Load Switching Times ton trr VD = 15V, VCIN = 0 ~ 5V — 0.2 0.4 µS tC(on) VCC = 600V, IC = 400A — 0.4 1.0 µS toff Tj = 125°C — 3.0 4.0 µS — 0.6 1.1 µS Min. Typ. Max. Units tC(off) Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Rth(j-c)Q Each IGBT — — 0.054 °C/Watt Rth(j-c)D Each FWDi — — 0.10 °C/Watt Case to Fin Per Module, — — 0.038 °C/Watt Rth(c-f) Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Condition Value Units VCC Applied across C1-E2 Terminals 0 ~ 800 Volts VD Applied between V1-VC 15 ± 1.5 Volts Input ON Voltage VCIN(on) Applied between C1-VC 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) Applied between C1-VC PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time tDEAD Input Signal ≥ 4.0 µS Supply Voltage 4.0 ~ VSXR Volts 681 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM400HSA120 Intellimod™ Module Half Phase IGBT Inverter Output 400 Amperes/1200 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 6 4 3 2 1 2 400 600 12 18 200 20 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY TIME, trr, (µS) ton toff 100 tc(off) tc(on) 102 VCC = 600V VD = 15V Tj = 125oC trr 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.054oC/W TIME, (s) 100 101 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 10-1 10-1 101 103 102 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.1oC/W 10-3 10-3 10-2 10-1 TIME, (s) 100 2 3 4 5 103 VD = 15V Tj = 25oC Tj = 125oC 102 101 0 1 2 DIODE FORWARD VOLTAGE, VCE, (VOLTS) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 100 10-2 102 COLLECTOR CURRENT, -IC, (AMPERES) 101 10-3 10-3 Irr 100 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) 1 DIODE FORWARD CHARACTERISTICS 103 10-1 101 103 0 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) 101 COLLECTOR CURRENT, IC, (AMPERES) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 16 SUPPLY VOLTAGE, VD, (VOLTS) 10-1 101 682 14 COLLECTOR CURRENT, IC, (AMPERES) VCC = 600V VD = 15V Tj = 125oC 15 0 10 101 13 400 DIODE FORWARD CURRENT, IE, (AMPERES) 200 Tj = 25oC VCIN = 0V VD = 17V 0 0 SWITCHING TIMES, ton, toff, (µs) 4 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 0 600 IC = 400V VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR CURRENT, IC, (AMPERES) VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 5 OUTPUT CHARACTERISTICS (TYPICAL) 101 3