PM800HSA120 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Half Phase IGBT Inverter Output 800 Amperes/1200 Volts A D TYP DD BB C E R (2 REQD) AA E B X 1 2 3 4 5 W Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. TYP Q S∅ (4 HOLES) T F CC ∅K ∅L V SQ.(5 PLACES) TYP P ∅M H J G C N VI 1 Features: □ Complete Output Power Circuit C Rref VCC 1.5 OHM Rfo TEMP FO 5 FO OUT1 SR 2 SR OUT2 CI □ Gate Drive Circuit SENS IN 3 Tm AMP VC 4 GND C1 300 pf SINK □ Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage E Outline Drawing and Circuit Diagram Dimensions Inches A 3.94 100.0 Q 0.10 B 5.20 132.0 R M8 Metric M8 C Millimeters 1.33 +0.04/-0.02 33.7 +1.0/-0.5 Dimensions Inches Millimeters 2.54 S Ø 6.5 Ø 6.5 D 3.23±0.010 82.0±0.25 T 1.02 26.0 E 4.33±0.010 110.0±0.25 U 0.26 6.5 F 2.84 72.0 V 0.025 0.64 G 1.42 36.0 W 0.20 5.0 H 0.53 13.5 X 1.97 50.0 J 0.06 1.5 AA 0.71 18.0 K 0.17 4.4 BB 0.55 14.0 L 0.15 3.8 CC 0.39 10.0 M 0.06 1.5 DD 1.14. 29.0 N 0.35 9.0 P 0.53 13.5 Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM800HSA120 is a 1200V, 800 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 800 120 1 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM800HSA120 Intellimod™ Module Half Phase IGBT Inverter Output 800 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM800HSA120 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Mounting Torque, M6 Mounting Screws — 26 in-lb Mounting Torque, M8 Main Terminal Screws — 95 in-lb Power Device Junction Temperature Module Weight (Typical) — 1700 Grams VCC(prot.) 800 Volts VRMS 2500 Volts Supply Voltage Applied between (V1-VC) VD 20 Volts Input Voltage Applied between (C1-VC) VCIN 10 Volts Fault Output Supply Voltage (Applied between Fo-Vc) VFO 20 Volts Fault Output Current IFO 20 mA VCES 1200 Volts Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Isolation Voltage, AC 1 minute, 60Hz Sinusoidal Control Sector IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, ± 2 IC 800 Amperes Peak Collector Current, ± ICP 1600 Amperes Collector Dissipation PC 4630 Watts Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM800HSA120 Intellimod™ Module Half Phase IGBT Inverter Output 800 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Over Current Trip Level Inverter Part OC -20°C ≤ Tj ≤ 125°C 1060 1300 — Amperes Short Circuit Trip Level Inverter Part SC -20°C ≤ Tj ≤ 125°C 1350 1700 — Amperes toff(OC) VD = 15V — 5 — µS OT Trip Level 100 110 120 °C OTR Reset Level 85 95 105 °C UV Trip Level 11.5 12.0 12.5 Volts Control Sector Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection Supply Voltage Circuit Current UVR Reset Level — 12.5 — Volts VD Applied between V1-VC 13.5 15 16.5 Volts ID VD = 15V, VCIN = 5V, V1-VC — 23 40 mA Input ON Threshold Voltage VCIN(on) Applied between C1-VC 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) Applied between C1-VC 1.7 2.0 2.3 Volts PWM Input Frequency fPWM 3-Ø Sinusoidal — 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA IFO(L) VD = 15V, VFO = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — mS VSXR Tj ≤125°C, Rin = 6.8 kΩ 4.5 5.1 5.6 Volts Minimum Fault Output Pulse Width SXR Terminal Output Voltage 3 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM800HSA120 Intellimod™ Module Half Phase IGBT Inverter Output 800 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage ICES VCE = VCES, Tj = 25°C — — 1.0 mA VCE = VCES, Tj = 125°C — — 10 mA VFM -IC = 800A, VD = 15V, VCIN = 5V — 2.6 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 800A, — 2.5 3.5 Volts — 2.3 3.3 Volts 0.5 1.4 2.5 µS Tj = 25°C VD = 15V, VCIN = 0V, IC = 800A, Tj = 125°C Inductive Load Switching Times ton trr VD = 15V, VCIN = 0 ~ 5V — 0.2 0.4 µS tC(on) VCC = 600V, IC = 800A — 0.4 1.0 µS toff Tj = 125°C tC(off) — 3.0 4.0 µS — 0.6 1.1 µS Min. Typ. Max. Units Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Rth(j-c)Q Each IGBT — — 0.027 °C/Watt Rth(j-c)D Each FWDi — — 0.045 °C/Watt Case to Fin Per Module, — — 0.022 °C/Watt Rth(c-f) Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Condition Value Units VCC Applied across C1-E2 Terminals 0 ~ 800 Volts VD Applied between V1-VC 15 ± 1.5 Volts Input ON Voltage VCIN(on) Applied between C1-VC 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) Applied between C1-VC PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time tDEAD Input Signal ≥ 4.0 µS Supply Voltage 4 4.0 ~ VSXR Volts Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM800HSA120 Intellimod™ Module Half Phase IGBT Inverter Output 800 Amperes/1200 Volts COLLECTOR-EMITTER SATURATON VOLTAGE CHARACTERISTICS (TYPICAL) 3.0 1.0 VD = 15V Tj = 25°C Tj = 125°C 0 Tj = 25oC 2.0 1.0 IC = 800A Tj = 25°C Tj = 125°C 200 400 600 800 1000 VD = 17V 15 600 13 400 200 0 0 0 0 13 15 0 17 1.0 2.0 3.0 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCEsat, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 ton 100 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C 10-1 102 103 103 COLLECTOR CURRENT, IC, (AMPERES) 101 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C 100 tc(off) tc(on) 10-1 101 103 Irr REVERSE RECOVERY TIME, trr, (µS) toff SWITCHING TIMES, tc(on), tc(off), (µs) 101 SWITCHING TIMES, ton, toff, (µs) 800 COLLECTOR CURRENT, IC, (AMPERES) 2.0 COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE, VCE(sat), (VOLTS) 3.0 OUTPUT CHARACTERISTICS (TYPICAL) 102 COLLECTOR CURRENT, IC, (AMPERES) 103 102 100 trr 10-1 101 VCC = 600V VD = 15V 10-2 102 Tj = 25°C Tj = 125°C 103 100 104 REVERSE RECOVERY CURRENT, Irr, (AMPERES) SATURATON VOLTAGE CHARACTERISTICS (TYPICAL) COLLECTOR CURRENT, IC, (AMPERES) DIODE FORWARD CHARACTERISTICS 103 DIODE FORWARD CURRENT,-IE, (AMPERES) VD = 15V Tj = 25°C Tj = 125°C 102 101 0 1.0 2.0 3.0 DIODE FORWARD VOLTAGE, VEC, (VOLTS) 5 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM800HSA120 Intellimod™ Module Half Phase IGBT Inverter Output 800 Amperes/1200 Volts TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.027°C/W 10-3 10-3 10-2 10-1 100 10 1 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.045°C/W 10-3 10-3 10-2 TIME, (s) OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL % (NORMALIZED) OVER CURRENT TRIP LEVEL % (NORMALIZED) 1.0 0.8 13 15 17 SUPPLY VOLTAGE, VD, (VOLTS) 15 VD = 15V UVt UVr 13 11 0 20 100 JUNCTION TEMPERATURE, Tj, (°C) 1.2 1.0 0.8 VD = 15V 0 20 100 JUNCTION TEMPERATURE, Tj, (°C) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDANCY (TYPICAL) UV TRIP-RESET LEVEL, UVt, UVr, (VOLTS) 10 1 1.4 Tj = 25°C 0 6 100 FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) OVER CURRENT TRIP LEVEL VS. TEMPERATURE DEPENDENCY (TYPICAL) 1.2 0 10-1 TIME, (s) 180 180 FAULT OUTPUT PULSE WIDTH % (NORMALIZED) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) 1.2 1.0 0.8 VD = 15V 0 20 100 JUNCTION TEMPERATURE, Tj, (°C) 180