PS12038 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Application Specific IPM 25 Amperes/1200 Volts A D E D F G M SQ PINS H QQ PP C J VV K L 24 21 19 17 15 13 11 9 7 18 16 14 12 10 8 RR (4 PLACES) EE B N P Q R S XX Y X 1 V T DD 2 3 4 5 TC GG M DD FF GG LL 6 GG GG TT SS U TERMINAL CODE 1P 2N 3 NC 4U 5V 6W LABEL 7 FO 8 V AMP 9 GND 10 WN 17 VD 18 NC 11 VN 12 UN 13 WP 14 VP 15 UP 19 CBW20 CBW+ 21 CBV22 CBV+ 16 TH 23 CBU24 CBU+ TC Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 4.06 +0/-0.02 103.0+0/-0.4 U 0.04 Rad. 1.0 Rad. B 3.19 +0/-0.02 81.0 +0/-0.4 V 0.37 9.5 C 0.35 9.0 W 0.04 1.0 D 0.10 2.5 X 0.12 3.0 E 3.11 79.0 Y 2.13 0.54 F 3.74±0.01 95±0.2 DD 0.47 12.0 G 1.32 33.5 EE 0.08 Rad. 2.0 Rad. H 0.95 24.0 FF 1.60 40.52 J 0.87 22.0 GG 0.30 7.62 K 0.08 2.0 LL 0.08 2.0 L 0.24 6.0 MM 0.12 3.0 M 0.02 Sq. 0.5 Sq. PP 0.49 12.5 N 3.03 77.0 QQ 0.80 20.4 P 2.44 62.0 RR 0.16 Dia. 4.0 Dia. Q 1.85±0.01 47.0±0.2 SS 0.04 1.0 R 1.26 32.0 TT 0.06 1.5 S 0.26 6.5 VV 0.16 4.0 T 0.35 9.0 XX 0.67 Rad. 17 Rad. Description: Powerex Application Specific IPMs (ASIPMs) are inteligent power modules that integrate power devices, gate drive and protection circuitry in a compact package for use in small inverter applications up to 20kHz. Use of application specific HVICs allow the designer to reduce inverter size and overall design time. Features: □ 3-phase IGBT Inverter Bridge □ Integrated HVICs for Gate Drive, Protection and System Control Functions □ Built-in Thermistor □ Direct Connection to DSP/CPU Applications: □ Smart Motors □ General Purpose Inverters □ Small Motor Control Ordering Information: PS12038 is a 1200V, 25 Ampere Application Specific Power Module. 103 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12038 Intellimod™ Module Application Specific IPM 25 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PS12038 Units Tj -20 to 125 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature (See TC Measure Point Illustration) TC -20 to 100 °C Mounting Torque, M3.5 Mounting Screws — 11.25 in-lb Module Weight (Typical) — 137 Grams VISO 2500 Volts Power Device Junction Temperature* Isolation Voltage** *The indicated values are specified considering the safe operation of all the parts within the ASIPM. The maximum rating for the ASIPM power chips (IGBT & FWDi) is Tj < 150. **60 Hz sinusoidal AC applied between all terminals and the base plate for 1 minute. IGBT Inverter Sector Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N, Surge-Value) Each IGBT Collector-Emitter Static Voltage (Applied between P-U.V.W, U.V.W-N) VCC 900 Volts VCC(surge) 1000 Volts VP or VN 1200 Volts VP(S) or VN(S) 1200 Volts ±IC (±ICP) ±25 (±50) Amperes VD, VDB -0.5 ~ 20 Volts Input Signal Voltage VCIN -0.5 ~ 7.5 Volts Fault Output Supply Voltage VFO -0.5 ~ 7.5 Volts IFO 15 mA IAMP 1 mA Each IGBT Collector-Emitter Switching Voltage (Applied between P-U.V.W, U.V.W-N (Pulse)) Each IGBT Collector Current, TC = 25°C, “( )” means IC Peak Value Control Sector Supply Voltage Fault Output Current DC-link IGBT Current Signal Amp Output Current 104 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12038 Intellimod™ Module Application Specific IPM 25 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units — — 3.6 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage VCE(sat) IC = 25A, Tj = 25°C, VD = VDB = 15V, Input = ON (Shunt Voltage Drop Not Included) Diode Forward Voltage Switching Times FWDi Reverse Recovery Time VEC Tj = 25°C, -IC = 25A — — 3.5 Volts ton 1/2 Bridge Inductive, Input = 5V ↔ 0V, 0.3 1.2 2.0 µS tC(on) VCC = 600V, IC = 25A, Tj = 125°C, — 0.5 1.4 µS toff VD = 15V, VDB = 15V — 2.2 4.0 µS tC(off) Note: ton, toff include delay time of — 0.9 1.6 µS trr the internal control circuit. — 0.02 — µS @VCC ≤ 800V, Input = 5V → 0V (One-shot), Short-circuit Endurance (Output, Arm, and -20°C ≤ Tj(start) ≤ 125°C, Load Short-circuit Modes) • No Destruction • FO Output by Protection Operation 13.5V ≤ VD = VDB ≤ 16.5V @VCC ≤ 800V, Input = 5V → 0V, Switching SOA Tj ≤ 150°C, IC < OC Trip Level, 13.5V ≤ VD = VDB ≤ 16.5V • No Destruction • No Protecting Operation • No FO Output TC Measure Point TC TC 105 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12038 Intellimod™ Module Application Specific IPM 25 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Circuit Current (Average) ID Tj = 25°C, VD = 15V, VIN = 5V — — 50 mA IDB Tj = 25°C, VD = VDB = 15V, VIN = 5V — — 5 mA Input ON Threshold Voltage Vth(on) 0.8 1.4 2.0 Volts Input OFF Threshold Voltage Vth(off) 2.5 3.0 4.0 Volts — 50 — kΩ Input Pull-up Resistor Ri Applied between Input Terminal-inside Power Supply PWM Input Frequency fPWM TC ≤ 100°C, Tj ≤ 125°C — 10 15 kHz Arm Shoot-through Blocking Time* tDEAD Relates to Corresponding Inputs 4.0 — — µS tint Relates to Corresponding Input — 100 — ns TC = -20°C ~ 100°C Input Interlock Sensing Inverter DC-link IGBT Current Vamp 100% IC = IOP(100%), VD = 15V, Tj = 25°C 1.5 2.0 2.5 Volts Sense Voltage Output Signal** Vamp 200% IC = IOP(200%), VD = 15V, Tj = 25°C 3.0 4.0 5.0 Volts Inverter DC-link IGBT Current Vamp 250% IC = IOP(250%), VD = 15V 5.0 — — Volts Sense Voltage Output Limit** Vamp 0% IC = IOP(0%), VD = 15V — 50 100 mV 39.0 46.5 — Amperes — 10 — µS Over-current Trip Level OC Over-current Delay Time tOC Tj = 25°C Short-circuit Trip Level SC — 69.7 — Amperes Short-circuit Delay Time tSC — 2 — µs Trip Level UVD 11.0 12.0 12.75 Volts Supply Circuit Reset Level UVDr 11.5 12.5 13.25 Volts Under-voltage Trip Level UVDB 10.1 10.8 11.6 Volts Protection Reset Level UVDBr 10.6 11.3 12.1 Volts Delay Time Fault Output Pulse Width*** Fault Output Current*** TC = Tj = 25°C tdV tFO Tj = 25°C IFo(H) Open Collector Output IFo(L) Thermistor Resistance Material Constant**** — 10 — µS 1.0 1.8 — mS — — 1 µA — — 15 mA RTO TO = 25°C (298K) 9.5 10 10.5 k⍀ β T1 = 25°C, T2 = 50°C — 3450 — K * The dead-time has to be set externally by the CPU; it is not part of the ASIPM internal functions. **Refer to the graph on next page. ***Fault output signalling is given only when the internal OC, SC, and UV protection circuits are activated. The OC, SC and UV protection (and fault output) operate for the lower arms only. The OC and SC protection fault output is given in a pulse format while that of UV protection is maintained throughout the duration of the under-voltage condition. 1 **** T = 1 β 106 • ln [ ]+ RT RTO 1 TO Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12038 Intellimod™ Module Application Specific IPM 25 Amperes/1200 Volts Thermal Characteristics Characteristic Symbol Junction to Case Condition Rth(j-c)Q Contact Thermal Resistance Each IGBT Min. Typ. Max. Units — — 1.5 °C/Watt Rth(j-c)D Each FWDi — — 2.0 °C/Watt Rth(c-f) Case to Fin Per Module. — — 0.045 °C/Watt Min. Typ. Value Units — 600 800 Volts Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Supply Voltage Condition VCC Control Supply Voltage Applied across P2-N2 Terminals VD Applied between VD-GND 13.5 15.0 16.5 Volts VDB Applied between CBU+ & CBU-, 13.5 15.0 16.5 Volts -1 — 1 V/µs CBV+ & CBV-, CBW+ & CBWControl Supply dv/dt dVD/dt, dVDB/dt Input ON Voltage VCIN(on) Applied between 0 — 0.8 Volts Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN-GND 4.0 — 5.0 Volts Module Case Operating Temperature — — 100 °C TC ≤ 100°C, Tj ≤ 125°C — — 15 kHz 1 — — µS Relate to Corresponding Inputs 4.0 — — µS TC PWM Input Frequency fPWM Allowable Minimum Input On-pulse Width Arm Shoot-through Blocking Time tXX tDEAD INVERTER DC-LINK IGBT CURRENT ANALOG SIGNALING (TYPICAL) 5 CURRENTSENSE VOLTAGE OUTPUT SIGNAL,VAMP, (VOLTS) VD = 15V Tj = 25°C 4 200% 3 100% 2 1 0 0 100 200 300 ACTUAL LOAD PEAK CURRENT, (%), (IC = IO X 公2 ) 107 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12038 Intellimod™ Module Application Specific IPM 25 Amperes/1200 Volts COLLECTOR-EMITTER SATURATION VOLTAGE VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART) OUTPUT CHARACTERISTICS (TYPICAL) (INVERTER PART) 35 6 15 VD = 17V 13 30 25 20 15 10 5 0 1 2 3 4 5 2 VD = VDB = 15V Tj = 25oC Tj = 125oC 1 6 10 20 30 40 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART, N-SIDE) 102 tc(on) 10-1 VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 100 101 102 100 ton 100 101 COLLECTOR CURRENT, IC, (AMPERES) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART, P-SIDE) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART, P-SIDE) 10-1 VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 10-2 100 101 102 14 15 16 17 18 SWITCHING LOSS CHARACTERISTICS (TYPICAL) (INVERTER PART, N-SIDE) 101 100 VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD E sw(off) Esw(on) 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) SWITCHING LOSS CHARACTERISTICS (TYPICAL) (INVERTER PART, P-SIDE) 102 VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD toff 100 ton 10-1 COLLECTOR CURRENT, IC, (AMPERES) IC = 5A Tj = 25oC Tj = 125oC 0.5 10-1 10-1 102 SWITCHING LOSS, ESW(on), ESW(off), (mJ/PULSE) SWITCHING TIMES, ton, toff, (µs) tc(on) 101 1.0 13 102 tc(off) 1.5 102 toff COLLECTOR CURRENT, IC, (AMPERES) 100 2.0 SUPPLY VOLTAGE, VD, (VOLTS) VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 10-1 10-1 101 10-1 101 2.5 50 SWITCHING LOSS, ESW(on), ESW(off), (mJ/PULSE) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART, N-SIDE) tc(off) 3.0 0 0 SWITCHING TIMES, ton, toff, (µs) SWITCHING TIMES, tc(on), tc(off), (µs) 3 COLLECTOR CURRENT, IC, (AMPERES) 10-2 10-1 SWITCHING TIMES, tc(on), tc(off), (µs) 4 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) 101 108 5 0 0 100 3.5 SATURATION VOLTAGE, VCE(sat), (VOLTS) Tj = 25oC SATURATION VOLTAGE, VCE(sat), (VOLTS) COLLECTOR CURRENT, IC, (AMPERES) 40 COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE (TYPICAL) (INVERTER PART) 10-1 Tj = 25oC Tj = 125oC 101 100 Esw(on) Esw(off) 10-1 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 10-1 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12038 Intellimod™ Module Application Specific IPM 25 Amperes/1200 Volts 102 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 101 VD = VDB = 15V Tj = 25oC Tj = 125oC 1 2 3 4 5 6 100 101 VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 10-2 10-1 102 101 102 COLLECTOR CURRENT, IC, (AMPERES) INPUT VOLTAGE VS. JUNCTION TEMPERATURE (TYPICAL) (CONTROL PART) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) (CONTROL PART, N-SIDE) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) (CONTROL PART, P-SIDE) 15.0 VD = VDB = 15V VCIN(off) VCIN(on) 4 3 2 1 0 -50 0 50 100 12.5 10.0 7.5 5.0 VD = VDB = 15V 2.5 UVDr UVD 12.0 11.5 11.0 10.5 10.0 9.5 VD = VDB = 15V 9.0 UVDBr UVDB 0 150 -50 0 50 100 -50 150 0 50 100 JUNCTION TEMPERATURE, Tj, (°C) CASE TEMPERATURE, TC, (°C) CASE TEMPERATURE, TC, (°C) OVER CURRENT TRIP LEVEL VS. JUNCTION TEMPERATURE (TYPICAL) (CONTROL PART) INVERTER DC-LINK IGBT CURRENT VS. COLLECTOR CURRENT (TYPICAL) (CONTROL PART) CIRCUIT CURRENT VS. CARRIER FREQUENCY (TYPICAL) (CONTROL PART) 53 6 VD = VDB = 15V CURRENT SENSE VOLTAGE OUTPUT SIGNAL,VCX, (VOLTS) 52 51 50 49 CIRCUIT CURRENT, IDP, IDN, (mA) 5 4 3 2 VD = VDB = 15V 1 0 50 100 CASE TEMPERATURE, TC, (°C) 150 25°C 125°C 10.0 IDN 7.5 5.0 IDP 2.5 25°C 125°C 0 -50 150 12.5 VD = VDB = 15V OVER CURRENT, IOC, (AMPERES) 100 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION, TRIP RESET LEVEL, UVDr, UVD, (VOLTS) INPUT VOLTAGE, VCIN(on), VCIN(off), (VOLTS) VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 10-1 DIODE FORWARD VOLTAGE, VEC, (VOLTS) 6 5 101 100 10-1 100 REVERSE RECOVERY TIME VS. COLLECTOR CURRENT (TYPICAL) (FWDi PART) 100 SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION, TRIP RESET LEVEL, UVDBr, UVDB, (VOLTS) DIODE FORWARD CURRENT, -IC, (AMPERES) 102 0 REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) (FWDi PART) REVERSE RECOVERY TIME, trr, (µS) DIODE FORWARD CHARACTERISTICS (FWDi PART) 0 0 10 20 30 40 50 COLLECTOR CURRENT, IC, (AMPERES) 60 0 5 10 15 20 25 CARRIER FREQUENCY, fC, (kHz) 109 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS12038 Intellimod™ Module Application Specific IPM 25 Amperes/1200 Volts Functional Block Diagram CBU+ CBU– CBV+ CBV– CBW+ CBW– VD UP VP WP UN VN WN INPUT SIGNAL CONDITIONING (SHOOT-THROUGH INTERLOCK) HVASIC LEVEL SHIFT GATE DRIVE UV LOCK-OUT U LEVEL SHIFT GATE DRIVE UV LOCK-OUT V LEVEL SHIFT GATE DRIVE UV LOCK-OUT W P GATE DRIVE UV LOCK-OUT FO FAULT LOGIC OC/SC DETECT AMP Vamp TH GND 110 N