PRELIMINARY Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PS41__25 TM POW-R-BLOK Single Diode Isolated Module 2500 Amperes / Up to 2400 Volts Description: Powerex Single Diode Modules are designed for use in applications requiring rectification and isolated packaging. The modules are isolated for easy mounting with other components on a common heatsink. Features: TElectrically Isolated Heatsinking T Compression Bonded Elements T Metal Baseplate T Low Thermal Impedance for Improved Current Capability Benefits: TNo Additional Insulation Components Required TEasy Installation TNo Clamping Components Required T Reduce Engineering Time Applications: Ordering Information: Select the complete eight-digit module part number from the table below. Example: PS412425 is a 2400 Volt, 2500A Average Dual Diode TM Isolated POW-R-BLOK Module Type PS41 T Bridge Circuits TAC & DC Motor Drives TBattery Supplies TPower Supplies TLarge IGBT Circuit Front Ends Current Voltage Volts (x100) Amperes (x100) 18 20 22 24 25 11/06/2002 PRELIMINARY Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 PS41__25 TM POW-R-BLOK Single Diode Isolated Module 2500 Amperes / Up to 2400 Volts Absolute Maximum Ratings Characteristics Conditions Symbol Units Repetitive Peak Reverse Blocking Voltage VRRM Up to 2400 V Non-Repetitive Peak Blocking Voltage (t < 5 msec) RMS Current Per Diode VRSM VRRM + 100V V IF(RMS) IF(RMS) IF(RMS) IF(RMS) 3925 3768 3454 3140 A A A A IF(AV) IF(AV) IF(AV) IF(AV) 2500 2400 2200 2000 A A A A IFSM IFSM IFSM IFSM IFSM IFSM 90,000 83,000 61,000 55,600 79,600 72,600 A A A A A A IFSM IFSM 53,000 48,400 A A A o (180 Conduction) Average Forward Current Per Diode o (180 Conduction) 180° Conduction, TC=90° C 180° Conduction, TC=92° C 180° Conduction, TC=98° C 180° Conduction, TC=104° C 180° Conduction, TC=90° C 180° Conduction, TC=92° C Peak One Cycle Surge Current, Non-Repetitive Tj = 25C, Vr = 0 Peak One Cycle Surge Current, Non-Repetitive Tj = 25C, Vr = Vrrm Peak One Cycle Surge Current, Non-Repetitive Tj = 125C, Vr = 0 180° Conduction, TC=98° C 180° Conduction, TC=104° C 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz Peak One Cycle Surge Current, Non-Repetitive Tj = 125C, Vr = Vrrm 60 Hz 50 Hz Peak Three Cycle Surge Current, Non-Repetitive 60 Hz, Tj = 125C, Vr = Vrrm IFSM 42,000 Peak Ten Cycle Surge Current, Non-Repetitive 60 Hz, Tj = 125C, Vr = Vrrm IFSM 33,500 8.3 milliseconds 10 milliseconds 2 2 I t for Fusing for One Cycle Tj = 125C, Vr = Vrrm It 2 It 11.7 x 10 A 2 6 A sec 6 A sec 2 Operating Temperature TJ 11.7 x 10 -40 to +150 Storage Temperature Tstg -40 to +150 °C 132 15 106 12 455 in. – Lb. Nm in. – Lb. Nm g 11.75 lb 3000 V Max. Mounting Torque, M6 Mounting Screw Max. Mounting Torque, M10 Terminal Screw Module Weight, Typical V Isolation @ 25C Vrms °C 11/06/2002 PS41__25 PRELIMINARY Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 TM POW-R-BLOK Single Diode Isolated Module 2500 Amperes / Up to 2400 Volts Electrical Characteristics, TJ=25° C unless otherwise specified Characteristics Repetitive Peak Reverse Leakage Current Symbol Test Conditions Min. IRRM Up to 2400V, TJ=125° C Max. Units 200 mA VFM IFM=3000A, TJ=150° C 1.00 V Threshold Voltage, Low-level Slope Resistance, Low-level V(TO)1 rT1 TJ = 150° C, I = 15%IT(AV) to πIT(AV) 0.681 0.051 V mΩ Threshold Voltage, High-level Slope Resistance, High-level V(TO)2 rT2 TJ = 150° C, I = πIT(AV) to ITSM 0.681 0.051 V mΩ Peak On-State Voltage TJ = 150° C, I = 50A to 10kA VFM Coefficients, Full Range VFM = A+ B Ln I +C I + D Sqrt I Typical Reverse Recovery Time trr A= B= C= D= TJ = 25° C, Ifm = 3000A. 0.6245 1.68 E-02 6.74 E-05 -2.44 E-03 22 us dIr/dt = 25 A/us, tp = 190 us Thermal Characteristics Characteristics Symbol Thermal Resistance, Junction to Case RΘJ-C Per Module Thermal Impedance Coefficients ZΘJ-C ZΘJ-C= K1 (1-exp(-t/t1)) + K2 (1-exp(-t/t2)) + K3 (1-exp(-t/t3)) + K4 (1-exp(-t/t4)) Thermal Resistance, Case to Sink Lubricated RΘC-S Per Module Max. Units 0.024 ° C/W K1 = 4.05 E-04 t1 = 6.24 E-03 K2 = 5.19 E-03 t2 = 2.46 E-01 K3 = 1.63 E-02 K4 =2.13 E-03 t3 = 8.20 t4 = 35.3 0.009 ° C/W 11/06/2002 PS41__25 PRELIMINARY Single Diode Module Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 2500 Amperes / Up to 2400 Volts Typical On-State Forward Voltage Drop Maximum Transient Thermal Impedance (Junction To Case) (Tj = 150C) 4 0.025 0.020 3 Thermal Impedance - Rjc - °C/W On-State Voltage - Vf - Volts 3.5 2.5 2 1.5 1 0.015 0.010 0.005 0.5 0.000 0 100 1000 10000 0.001 100000 0.01 0.1 100 1000 (Sinusoidal Waveform) (Sinusoidal Waveform) 2500 150 180° 90° 2000 30° 1500 1000 180 0 360 CONDUCTION ANGLE 500 Max. Case Temperature - Tcase -°C_ Max. Power Dissipation Per Diode - Watts_ 10 Maximum Allowable Case Temperature Maximum On-State Power Dissipation 140 130 180 0 360 CONDUCTION ANGLE 120 110 30° 100 90° 90 180° 80 0 0 500 1000 1500 2000 2500 0 500 Average On-State Current - If(av) - Amperes 1000 1500 2000 2500 Average On-State Current - If(av) - Amperes Maximum Allowable Case Temperature Maximum On-State Power Dissipation (Rectangular Waveform) (Rectangular Waveform) 150 4000 360° 3500 3000 Max. Case Temperature - Tcase -°C_ Max. Power Dissipation Per Diode - Watts_ 1 Time - t - Seconds Instantaneous On-State Current - If - Amperes 180° 120° 2500 60° 2000 90° 1500 1000 0 500 180 360 CONDUCTION ANGLE 0 140 130 180 0 120 360 CONDUCTION ANGLE 110 60° 100 90° 90 120° 180° 80 360° 70 60 0 500 1000 1500 2000 2500 3000 Average On-State Current - If(av) - Amperes 3500 4000 0 500 1000 1500 2000 2500 3000 3500 Average On-State Current - If(av) - Amperes 11/06/2002 4000 PRELIMINARY Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 PS41__25 Single Diode Module 2500 Amperes / Up to 2400 Volts 11/06/2002