Product Specifications RNS Series: 5-10W DC/DC Converters Nov 2001 18-72 & 38-75V Input 3.3V, 5.0V, 7.0V and 12V Outputs (Outputs of 2.5V & 15V, available with trimming) Features • • • • • • • • • • • Applications • • • • Distributed power architectures Telecommunications equipment LAN/WAN applications Data processing • • Single board design Synchronization function Low profile – 8.5 mm height Excellent co-planarity Input/output isolation: 1500 Vdc Convection cooling Low conducted and radiated EMI Wide input range Output overcurrent protection Remote on/off (primary referenced) Output voltage trim adjust, positive or negative Operating temperature to 110°C rd UL, CSA and EN/IEC60950 (3 ed.) approved Description The RNS series of converters are industry standard, 2” x 1” size, low profile, single output, DC/DC converters intended for SMT placement and reflow soldering. The product provides on-board conversion of a wide range of standard telecom, datacom and industrial input voltages to isolated low output voltages without the need for any additional cooling. Proprietary patented manufacturing process ensures optimal quality through full process automation. The converters are cost effective high performance alternatives to competing products on the market. Selection Chart Model RNS01EE-M6 RNS03ZE-M6 RNS01EG-M6 RNS02ZG-M6 RNS0.9ET-M6 RNS0.6ZH-M6 2-Nov-01 Input voltage range, Vdc 18-72 38-75 18-72 38-75 18-72 38-75 Input current, max Adc 0.5 0.4 0.5 0.4 0.5 0.3 Output voltage, Vdc 3.30 3.30 5.05 5.05 7.00 12.0 Rev 1.1 www.power-one.com Output rated current, Adc 1.5 3.0 1.2 2.0 0.9 0.6 Output ripple and noise, mVp-p 25 50 25 50 25 40 Efficiency, % 78 79 79 83 80 83 Page 1 of 16 Product Specifications RNS Series: 5-10W DC/DC Converters Nov 2001 18-72 & 38-75V Input 3.3V, 5.0V, 7.0V and 12V Outputs (Outputs of 2.5V & 15V, available with trimming) Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings may cause performance degradation, adversely affect long-term reliability and cause permanent damage to the converter. Specifications apply over specified input voltage, output load and temperature range, unless otherwise noted. Parameter Input voltage (Vin) Transient Input Voltage (Vint) Operating CaseTemp. (Tc) Storage Temperature (Ts) ON/OFF Control Voltage (Vrc) Conditions/Description Continuous (RNS01EE/RNS01EG/RNS0.9ET) Continuous (RNS03ZE/RNS02ZG/RNS0.6ZH) Transient, 100ms All operating conditions Referenced to -Vin Min (18) 38 -45 -55 -5 Max (72) 75 100 110 125 16 Units Vdc Vdc Vdc °C °C Vdc Environmental and Mechanical Specifications Specifications apply over specified input voltage, output load and temperature range, unless otherwise noted. Parameter Conditions/Description Min Nom Max Units Shock IEC68-2-27 100 g Sinusoidal Vibration IEC68-2-6 10 g Weight 0.6/17 oz/g Water Washing Standard process Yes MTBF Per Bellcore TR-NWT-000332 2,500 kHrs Isolation Specifications Specifications apply over specified input voltage, output load and temperature range, unless otherwise noted. Parameter Conditions/Description Min Nom Max Units Insulation Safety Rating Operational Isolation Voltage (Vps) 1,500 Vdc Isolation Resistance (Rps) 10 MOhm Isolation Capacitance (Cps) 2,200 pF Input Specifications Specifications apply over specified input voltage, output load and temperature range, unless otherwise noted. Parameter Conditions/Description Min Nom Max Units Continuous (4:1 input range) (18) (48) (72) Input Voltage (Vin) Vdc Continuous (standard input range) 38 48 75 Input Current when Shutdown Vin.Nom, Remote Control 3 mAdc activated Vin.Nom, Io = 0 (4:1 range) (30) Input Current No Load mAdc Vin.Nom, Io = 0 (std input range) 10 Turn-On Input Voltage 18-72 Vin Ramping Up, Io.Max 16.5 17.5 18 Vdc Turn-On Input Voltage 38-75 Vin Ramping Up, Io.Max 34 36 38 Vdc Turn-Off Input Voltage 18-72 Vin Ramping Down, Io.Max 15.5 16 16.5 Vdc Turn-Off Input Voltage 38-75 Vin Ramping Down, Io.Max 30 33 36 Vdc Turn-On Time To Output Regulation Band 250 400 ms After Remote Control 25 ms Rise Time 5 ms Input Reflected Ripple Current Vin.Max, Io.Max 30 mAp-p Input Capacitance 1.4 µF 2-Nov-01 Rev 1.1 www.power-one.com Page 2 of 16 Product Specifications RNS Series: 5-10W DC/DC Converters Nov 2001 18-72 & 38-75V Input 3.3V, 5.0V, 7.0V and 12V Outputs (Outputs of 2.5V & 15V, available with trimming) Output Specifications All specifications apply over input voltage, output load and temperature range, unless otherwise noted. RNS01EE : 3.3V/1.5A Parameter Output Voltage Setpoint Accuracy Output Current Line Regulation Conditions/Description Vin.Nom, Io = 1.5A, 25°C Min 3.27 0.15 Comax Vin.Min to Vin.Max Vin.Min to Vin.Max, 50% Io.Max Vin.Nom, Io.Min to Io.Max 50-100% Io.Max load step change. to 1% error band Vin.Min to Vin.Max, Io.Min to Io Max, 20MHz Bandwidth Io.Max, Vin.Nom Icl Vout ≤0.90 Vo.Nom 110 Fs Tco Vin.Nom, Io.Max Vt Io.Min to Io.Max, Vin.Min to Vin.Max Vo Io Load Regulation Dynamic Regulation Peak Deviation Settling Time Output Voltage Ripple Vr Admissible Load Capacitance Output Current Limit Threshold Switching Frequency Temperature Coefficient Trim Range Nom 3.30 Max 3.33 Units Vdc 25 1.5 50 Adc mV 35 70 mV 25 300 300 50 ± mV µs mVp-p 2,200 µF 150 %Io.Max 0.02 kHz %Vo/°C 3.85 Vo 410 2.75 RNS01EE Characteristic curves Output Voltage Vs Load Vout (V) Efficiency Vs Load Efficiency 4.00 90% 3.50 80% 3.00 70% 2.50 60% 2.00 50% 1.50 Vin Min 1.00 Vin Nom 40% Vin Max 0.50 0.00 30% Vin Min 20% Vin Nom 10% Vin Max Iout (A) 2-Nov-01 Rev 1.1 www.power-one.com 1.50 1.35 1.20 1.05 0.90 0.75 0.60 0.45 0.30 0.15 0.08 0.00 2.93 2.70 2.48 2.25 2.03 1.80 1.58 1.35 1.13 0.90 0.68 0.45 0.23 0.00 0% Iout (A) Page 3 of 16 Product Specifications RNS Series: 5-10W DC/DC Converters Nov 2001 18-72 & 38-75V Input 3.3V, 5.0V, 7.0V and 12V Outputs (Outputs of 2.5V & 15V, available with trimming) Output Specifications All specifications apply over input voltage, output load and temperature range, unless otherwise noted. RNS03ZE : 3.3V/3.0A Parameter Output Voltage Setpoint Accuracy Output Current * Line Regulation Conditions/Description Vin.Nom, Io = 2.0A, 25°C Min 3.27 0.3 Comax Vin.Min to Vin.Max Vin.Min to Vin.Max, 50% Io.Max Vin.Nom, Io.Min to Io.Max 25-75% Io.Max load step change. to 1% error band Vin.Min to Vin.Max, Io.Min to Io Max, 20MHz Bandwidth Io.Max, Vin.Nom Icl Vout ≤0.90 Vo.Nom 110 Fs Tco Vin.Nom, Io.Max Vo Io Load Regulation Dynamic Regulation Peak Deviation Settling Time Output Voltage Ripple Vr Admissible Load Capacitance Output Current Limit Threshold Switching Frequency Temperature Coefficient Trim Range Nom 3.30 Max 3.33 Units Vdc 3.0 50 Adc mV 120 mV 300 300 70 ± mV µs mVp-p 15,000 µF 50 140 %Io.Max 0.02 kHz %Vo/°C 400 Vt Io.Min to Io.Max, Vin.Min to 2.3 4.0 Vo Vin.Max * At Iout<Iout.Min, the output may contain low frequency component that exceeds ripple specifications. The output voltage may rise to a maximum of 4.0V. RNS03ZE Characteristic curves Output Voltage Vs Load Vout (V) Efficiency Vs Load Efficiency 4.50 90.00% 4.00 80.00% 3.50 70.00% 3.00 60.00% 2.50 50.00% 2.00 40.00% Vin Min Vin Nom Vin Max 10.00% Rev 1.1 www.power-one.com 3.00 2.70 2.40 2.10 1.80 1.50 1.20 Iout (A) 0.90 0.00% 0.60 5.85 5.40 4.95 4.50 4.05 3.60 3.15 2.70 2.25 1.80 1.35 0.90 0.45 0.00 0.00 2-Nov-01 Vin Min Vin Nom Vin Max 20.00% 0.30 0.50 30.00% 0.15 1.00 0.00 1.50 Iout (A) Page 4 of 16 Product Specifications RNS Series: 5-10W DC/DC Converters Nov 2001 18-72 & 38-75V Input 3.3V, 5.0V, 7.0V and 12V Outputs (Outputs of 2.5V & 15V, available with trimming) Output Specifications All specifications apply over input voltage, output load and temperature range, unless otherwise noted. RNS01EG : 5.05V/1.2A Parameter Output Voltage Setpoint Accuracy Output Current Line Regulation Conditions/Description Vin.Nom, Io = 0.2A, 25°C Min 5.02 0.15 Comax Vin.Min to Vin.Max Vin.Min to Vin.Max, 50% Io.Max Vin.Nom, Io.Min to Io.Max 50-100% Io.Max load step change. to 1% error band Vin.Min to Vin.Max, Io.Min to Io Max, 20MHz Bandwidth Io.Max, Vin.Nom Icl Vout ≤0.90 Vo.Nom 110 Fs Tco Vin.Nom, Io.Max Vt Io.Min to Io.Max, Vin.Min to Vin.Max Vo Io Load Regulation Dynamic Regulation Peak Deviation Settling Time Output Voltage Ripple Vr Admissible Load Capacitance Output Current Limit Threshold Switching Frequency Temperature Coefficient Trim Range Nom 5.05 Max 5.08 Units Vdc 60 1.2 100 Adc mV 40 100 mV 25 250 300 50 ± mV µs mVp-p 2,200 µF 150 %Io.Max 0.02 kHz %Vo/°C 5.9 Vo 410 4.3 RNS01EG Characteristic curves Output Voltage Vs Load Vout (V) 6.00 Efficiency Efficiency Vs Load 90% 80% 5.00 70% 4.00 60% 50% 3.00 40% 2.00 30% Vin Min 1.00 Vin Min 20% Vin Nom Vin Nom 10% Vin Max Vin Max Iout (A) 2-Nov-01 Rev 1.1 www.power-one.com 1.20 1.08 0.96 0.84 0.72 0.60 0.48 0.36 0.24 0.12 0.06 2.34 2.16 1.98 1.80 1.62 1.44 1.26 1.08 0.90 0.72 0.54 0.36 0.18 0.00 0.00 0% 0.00 Iout (A) Page 5 of 16 Product Specifications RNS Series: 5-10W DC/DC Converters Nov 2001 18-72 & 38-75V Input 3.3V, 5.0V, 7.0V and 12V Outputs (Outputs of 2.5V & 15V, available with trimming) Output Specifications All specifications apply over input voltage, output load and temperature range, unless otherwise noted. RNS02ZG : 5.05V/2.0A Parameter Output Voltage Setpoint Accuracy Output Current * Line Regulation Conditions/Description Vin.Nom, Io = 1.5A, 25°C Min 5.02 0.2 Comax Vin.Min to Vin.Max Vin.Min to Vin.Max, 50% Io.Max Vin.Nom, Io.Min to Io.Max 25-75% Io.Max load step change. to 1% error band Vin.Min to Vin.Max, Io.Min to Io Max, 20MHz Bandwidth Io.Max, Vin.Nom Icl Vout ≤0.90 Vo.Nom 110 Fs Tco Vin.Nom, Io.Max Vo Io Load Regulation Dynamic Regulation Peak Deviation Settling Time Output Voltage Ripple Vr Admissible Load Capacitance Output Current Limit Threshold Switching Frequency Temperature Coefficient Trim Range Nom 5.05 Max 5.08 Units Vdc 2.0 100 Adc mV 180 mV 250 300 70 ± mV µs mVp-p 10,000 µF 50 140 %Io.Max 0.02 kHz %Vo/°C 400 Vt Io.Min to Io.Max, Vin.Min to 4.0 6.0 Vo Vin.Max * At Iout<Iout.Min, the output may contain low frequency component that exceeds ripple specifications. The output voltage may rise to a maximum of 6.0V RNS02ZG Characteristic curves Output Voltage Vs Load Vout (V) Efficiency Vs Load Efficiency 7.00 90.00% 80.00% 6.00 70.00% 5.00 60.00% 4.00 50.00% 3.00 40.00% 30.00% 2.00 Vin Min Vin Nom Vin Max 1.00 Vin Min Vin Nom Vin Max 20.00% 10.00% 2-Nov-01 Rev 1.1 www.power-one.com 2.00 1.80 1.60 1.40 1.20 1.00 0.80 0.60 0.40 0.20 0.10 3.90 3.60 3.30 3.00 2.70 2.40 2.10 1.80 1.50 1.20 0.90 0.60 0.30 0.00 Iout (A) 0.00 0.00% 0.00 Iout (A) Page 6 of 16 Product Specifications RNS Series: 5-10W DC/DC Converters Nov 2001 18-72 & 38-75V Input 3.3V, 5.0V, 7.0V and 12V Outputs (Outputs of 2.5V & 15V, available with trimming) Output Specifications All specifications apply over input voltage, output load and temperature range, unless otherwise noted. RNS0.9ET : 7.0V/0.86A Parameter Output Voltage Setpoint Accuracy Output Current * Line Regulation Conditions/Description Vin.Nom, Io = 0.72A, 25°C Min 6.95 0.08 Comax Vin.Min to Vin.Max Vin.Min to Vin.Max, 50% Io.Max Vin.Nom, Io.Min to Io.Max 50-100% Io.Max load step change. to 1% error band Vin.Min to Vin.Max, Io.Min to Io Max, 20MHz Bandwidth Io.Max, Vin.Nom Icl Vout ≤0.90 Vo.Nom 110 Fs Tco Vin.Nom, Io.Max Vt Io.Min to Io.Max, Vin.Min to Vin.Max Vo Io Load Regulation Dynamic Regulation Peak Deviation Settling Time Output Voltage Ripple Vr Admissible Load Capacitance Output Current Limit Threshold Switching Frequency Temperature Coefficient Trim Range Nom 7.00 Max 7.05 Units Vdc 80 0.86 100 Adc mV 50 100 mV 25 250 250 100 ± mV µs mVp-p 2,200 µF 150 %Io.Max 0.02 kHz %Vo/°C 8.05 Vo 410 5.95 RNS0.9ET Characteristic curves Output Voltage Vs Load Vout (V) Efficiency Vs Load Efficiency 8.00 90% 7.00 80% 6.00 70% 60% 5.00 50% 4.00 40% 3.00 2.00 1.00 Vin Min 30% Vin Min Vin Nom 20% Vin Nom Vin Max 10% Vin Max 0.00 Iout (A) 2-Nov-01 Rev 1.1 www.power-one.com 0.86 0.77 0.69 0.60 0.52 0.43 0.34 0.26 0.17 0.09 0.04 0.00 1.68 1.55 1.42 1.29 1.16 1.03 0.90 0.77 0.65 0.52 0.39 0.26 0.13 0.00 0% Iout (A) Page 7 of 16 Product Specifications RNS Series: 5-10W DC/DC Converters Nov 2001 18-72 & 38-75V Input 3.3V, 5.0V, 7.0V and 12V Outputs (Outputs of 2.5V & 15V, available with trimming) Output Specifications All specifications apply over input voltage, output load and temperature range, unless otherwise noted. RNS0.6ZH : 12.0V/0.6A Parameter Output Voltage Setpoint Accuracy Output Current * Line Regulation Conditions/Description Vin.Nom, Io = 0.3A, 25°C Min 11.83 0.06 Comax Vin.Min to Vin.Max Vin.Min to Vin.Max, 50% Io.Max Vin.Nom, Io.Min to Io.Max 25-75% Io.Max load step change. to 1% error band Vin.Min to Vin.Max, Io.Min to Io Max, 20MHz Bandwidth Io.Max, Vin.Nom Icl Vout ≤0.90 Vo.Nom 110 Fs Tco Vin.Nom, Io.Max Vo Io Load Regulation Dynamic Regulation Peak Deviation Settling Time Output Voltage Ripple Vr Admissible Load Capacitance Output Current Limit Threshold Switching Frequency Temperature Coefficient Trim Range Nom 12.00 40 Max 12.18 Units Vdc 0.6 50 Adc mV 250 mV 400 250 100 ± mV µs mVp-p 220 µF 140 %Io.Max 0.02 kHz %Vo/°C 400 Vt Io.Min to Io.Max, Vin.Min to 9.0 15.0 Vo Vin.Max * At Iout<Iout.Min, the output may contain low frequency component that exceeds ripple specifications. The output voltage may rise to a maximum of 14.0V RNS0.6ZH Characteristic curves Output Voltage Vs Load Efficiency Vs Load Efficiency Vout (V) 90.00% 16.00 80.00% 14.00 70.00% 12.00 60.00% 10.00 50.00% 8.00 40.00% 6.00 30.00% 10.00% 2-Nov-01 Rev 1.1 www.power-one.com 0.60 0.54 0.48 0.42 0.36 0.30 0.24 0.18 0.12 1.17 1.08 0.99 0.90 0.81 0.72 0.63 0.54 0.45 0.36 0.27 0.18 0.09 0.00 Iout (A) 0.06 0.00% 0.00 0.03 2.00 Vin Min Vin Nom Vin Max 20.00% Vin Min Vin Nom Vin Max 0.00 4.00 Iout (A) Page 8 of 16 Product Specifications RNS Series: 5-10W DC/DC Converters Nov 2001 18-72 & 38-75V Input 3.3V, 5.0V, 7.0V and 12V Outputs (Outputs of 2.5V & 15V, available with trimming) Feature Specifications All specifications apply over input voltage, output load and temperature range, unless otherwise noted. Parameter Remote Control: Converter OFF Converter ON Sink Current Conditions/Description Min RC pin is pulled low Voltage source or open circuit Vin=Vin.Nom -1.0 4.0 Max Units 1.0 6 Vdc Vdc mAdc 600 (688) kHz 0.3 TTL compatible square wave on sync pin. Referenced to –Vin (4:1 input range) RNS0.6ZH does not have this feature. Synchronization:* Frequency Range * Nom 450 (520) Temperature Derating Curves The derating curves below give an indication of the output power achievable with and without forced aircooling. However in the final application, in order to ensure the reliability of the unit, care must be taken to ensure the maximum case temperature is not exceeded under any conditions. Output Power Vs Ambient Temp. and Airflow 120 100 Output Power (%) 80 60 400LFM (2 m/s) 200LFM (1 m/s) 0 LFM 40 20 110 100 90 80 70 60 50 40 30 20 10 0 0 Ambient Temp. (deg °C) 2-Nov-01 Rev 1.1 www.power-one.com Page 9 of 16 Product Specifications RNS Series: 5-10W DC/DC Converters Nov 2001 18-72 & 38-75V Input 3.3V, 5.0V, 7.0V and 12V Outputs (Outputs of 2.5V & 15V, available with trimming) Typical Application Turn-On Input Voltage This series of converters does not require any external components for proper operation. However, if the distribution of the input voltage to the converter contains significant inductance, a capacitor across the input terminals may be required to stabilize the input voltage. A minimum of 1µF, quality electrolytic / ceramic capacitor is recommended for this purpose. For output decoupling it is recommended to connect, directly across the output pins, a 1µF ceramic capacitor (for 3.3V and 5V outputs) or a 0.27µF ceramic capacitor (for 7V and 12V outputs). (Note:- this feature is not available on 4:1 input range devices, RNS01EE/RNS01EG/RNS0.9ET) An external resistor can program the input voltage at which the converter switches on. The voltage at which the unit switches off is typically 1V below the turn-on input voltage (Vion). The characteristic curves below shows the typical resistor values required to achieve adjustment of turn-on input voltage (Vion). To decrease Vion the resistor connected between pins 10 and 11. Remote Control Feature KOhm An open collector switch is recommended to control the voltage between the remote control pin and the -Vin pin of the converter. The remote control pin is pulled up internally, so no external voltage source is required. The user should avoid connecting a resistor between the remote control pin and the +Vin pin. Resistance required to decrease Vion 36 35.5 35 34.5 34 33.5 Voltage (Vion) To increase Vion the resistor should be connected between pins 11 and 17. Synchronization Feature It is possible to synchronize the switching frequency of one or more converters to an external symmetrical clock signal. It is recommended that the signal be driven by a TTL compatible output. The rise time of the clock signal should be less than 10ns. If the synchronization feature is not used, it should be left open circuit. 2-Nov-01 be 1000 900 800 700 600 500 400 300 200 100 0 The remote control pin functions as a normal soft shutdown. It is referenced to the –Vin pin. With positive logic, when the remote control pin is pulled low, the output is turned off and the unit goes into a very low input power mode. The user must take care to ensure that the pin reference for the control is connected close to the -Vin pin. The control signal must not be referenced ahead of EMI filtering, or remotely from the unit. If the remote control pin is not used, it can be left floating. should Rev 1.1 www.power-one.com Resistance required to increase Vion KOhm 2000 1800 1600 1400 1200 1000 800 600 400 200 0 37 38 39 40 41 42 Voltage (Vion) Page 10 of 16 Product Specifications RNS Series: 5-10W DC/DC Converters Nov 2001 18-72 & 38-75V Input 3.3V, 5.0V, 7.0V and 12V Outputs (Outputs of 2.5V & 15V, available with trimming) Output Current Limiting Output Voltage Trim Note: For setting nominal output voltage pin 8 must be connected to pin 9. The trim feature allows the user to adjust the output voltage from the nominal. This can be used to accommodate a different requirement or to do production margin testing. Output voltage can be adjusted by an external resistor. If pin 8 and pin 9 are not connected together the output will decrease to a low value. To increase Vo a resistor should be connected between pin 8 / 9 and pin 17 ( -Vin). To decrease Vo, a resistor should be connected between pin 8 and 9 (NOR). To increase Vo: Radj = A x (B - Vd) / (Vd - Vo) kΩ Where: Vd = Desired output voltage Vo = Nominal output voltage. Radj = C x (Vo - Vd) / (Vd - D) kΩ Where: Vd = Desired output voltage Vo = Nominal output voltage. A 3.18 4.21 3.18 4.21 3.18 0.489 B 3.86 4.12 5.93 6.39 8.05 16.27 C 13 17.58 12.6 17.97 12.6 2.832 Parallel Operation Paralleling of two converters is possible by direct connection of the output voltage terminal pins. The load regulation characteristic is designed to facilitate current sharing (typically ± 20%). Thermal Considerations To reduce Vo: Model RNS01EE RNS03ZE RNS01EG RNS02ZG RNS0.9ET RNS0.6ZH When the output is overloaded above the maximum output current rating, the voltage will start to reduce to maintain the output power to a safe level. In a condition of high overload or short-circuit where the output voltage is pulled below approximately 30% of Vo.Nom, the unit will enter a ‘Hiccup’ mode of operation. Under this condition the unit will attempt to restart, approximately every 100ms until the overload has cleared. D 2.75 1.75 4.28 2.62 5.95 8.715 The converter is designed for natural or forced convection cooling. The output power of the converter is limited by the maximum case temperature (Tc). To ensure reliable long term operation of the converters, and to comply with safety agency requirements, Power-One limits maximum allowable case temperature (Tc) to 110°C (see Mechanical Drawings). Notes: 1. When the output voltage is trimmed up, the output power from the converter must not exceed its maximum rating. This is determined by measuring the output voltage on the output pins, and multiplying it by the output current. 2. The trim feature allows the generation of additional standard voltages such as 2.5V from 3.3V model, 15V from 12V model and 6V or 8V from the 7V model. 2-Nov-01 Rev 1.1 www.power-one.com Page 11 of 16 Product Specifications RNS Series: 5-10W DC/DC Converters Nov 2001 18-72 & 38-75V Input 3.3V, 5.0V, 7.0V and 12V Outputs (Outputs of 2.5V & 15V, available with trimming) Safety Considerations EMC Specifications These converters feature 1500 Volt DC isolation from input to output. The input to output resistance is greater than 10MOhm. These converters are provided with Operational Insulation between input and output circuits according to EN60950 / UL1950 / CSA60950-00. Nevertheless, if the system using the converter needs to receive safety agency approval, certain rules must be followed in the design of the system. In particular, all of the creepage and clearance requirements of the end-use safety requirements must be observed. These documents include UL60950, CSA60950-00 and EN60950, although specific applications may have additional requirements. Conducted Noise: In order for the output of the converter to be considered as SELV (Safety Extra Low Voltage) or TNV-1, according to EN60950 / UL1950 / CSA60950-00, one of the following requirements must be met in the system design: • The converter has no internal fuse. The external fuse must be provided to protect the system from catastrophic failure. The fuse with a rating not greater than 2.0A is recommended. The user can select a lower rating fuse based upon the inrush transient and the maximum input current of the converter, which occurs at the minimum input voltage. Both input traces and the chassis ground trace (if applicable) must be capable of conducting a current of 1.5 times the value of the fuse without opening. The fuse must not be placed in the grounded input line, if any. • If the voltage source feeding the module is SELV, the output of the converter is considered SELV and may be grounded or ungrounded. • The components on the converter carry transients, which exceed the input voltage. Even if the input voltage is SELV (<60V) the components on the primary side of the converter may have to be considered as hazardous. A safety interlock may be needed to prevent the user from accessing the converter while operational. 2-Nov-01 The converters meet the requirements of EN55022, CISPR22 and FCC CFR title 47 Part 15 Sub-part J - Conducted (conducted noise on the input terminals) without any external components. The results for this solution are displayed below. To meet level B for the above standards it is necessary to fit a 3. 3µF ceramic capacitor across the input terminals. dbµV Conducted EMI (Input Term inals) 80 EN55022 A QP . 70 EN55022 A A V. 60 50 40 30 20 10 0 0.1 1.E+05 1 1.E+06 10 1.E+07 30 1.E+08 FREQ (MHz) Electromagnetic Susceptibility: Standard Electrostatic Discharge EN61000-4-2 Electromagnetic Field EN61000-4-3 Electrical Fast Transient EN61000-4-4 Conducted Disturbances EN61000-4-6 Applied Stress Class Level Performance Outcome * 2KV to pins 1 B 2 A 2000 Vp to input 3 B 3Vrms to input 2 B 3V/m * A denotes normal operation, no deviation from specification. B denotes temporary deviation from specification is possible. Rev 1.1 www.power-one.com Page 12 of 16 Product Specifications RNS Series: 5-10W DC/DC Converters Nov 2001 18-72 & 38-75V Input 3.3V, 5.0V, 7.0V and 12V Outputs (Outputs of 2.5V & 15V, available with trimming) Surface Mount Assembly Max. temp. on pins 1 and 10 during reflow soldering (deg C) . 250 200 150 100 The product is manufactured with a patented process, which is fully automated, and ‘in-line’. This ensures that there is no contamination or mechanical stress on the lead-frame so that the co planarity and solderability are maintained. The product is shipped in JEDEC trays to guarantee preservation of the co-planarity and enable fully automated assembly in the final application. 2-Nov-01 440 360 320 190 – 450 s 280 240 200 160 0 400 50 Time (s) The lead-frame is constructed from a high temperature glass filled, UL94V0 flame retardant, diallyl ortho-phthalate moulding compound commonly used for packaging of electronics components. It has passed NASA outgassing tests and is certified to MIL-M-14. The coefficient of thermal expansion is equivalent to FR4. The gull wing leads are formed to ensure optimal solder joint strength and structure. Furthermore they facilitate visual inspection (manual or automatic). The leads are formed from a 97% Cu alloy plated with Cu and Sn 90. This material is commonly used in the manufacture of integrated circuits. It has good corrosion resistance and exhibits the nobility inherent to all high copper alloys. Unlike brasses, this material is essentially immune to stress corrosion cracking. It also exhibits excellent solderability. It is readily wetted by solders and performs well in standard solderability tests. (Dip of Class II or better). tp 120 The curves below define the maximum peak reflow temperature permissible measured on Pins 1 and 10 of the converter. Peak Temperature (See fig below) 80 This product is approved for forced convection reflow soldering only. 300 40 The following instructions must be observed when soldering the unit. Failure to observe these instructions may result in failure or significant degradation of the module performance. PowerOne will not honor any warranty claims arising from failure to observe these instructions. 0 Soldering: Restriction curve above 215ºC Peak temp. at pins 1 and 10 (ºC) 245 240 235 230 225 220 215 210 205 200 10 20 30 40 50 60 tp (s) Pick & Place Assembly: The product is designed with a large flat area in the center of the top surface to serve as a pick up point for automated vacuum pick and place equipment. The ‘open board’ construction of the unit ensures that weight is kept to a minimum. However due to the relatively large size of the component, a large nozzle (> 4.0mm, depending on vacuum pressure) is recommended for picking and placing. The unit may also be automatically handled using ‘odd-form’ placement equipment, with mechanical grippers. For this type of equipment the end edges of the device, which have no leads and also feature the greatest dimensional accuracy, should be used as pick-up points. Rev 1.1 www.power-one.com Page 13 of 16 Product Specifications RNS Series: 5-10W DC/DC Converters Nov 2001 18-72 & 38-75V Input 3.3V, 5.0V, 7.0V and 12V Outputs (Outputs of 2.5V & 15V, available with trimming) Mechanical Drawing Note:- mm[inches] Tolerances: 0.5-10 ±0.1 10-100 ±0.2 47.4 [1.866] 7.4 [0.291] 28 [1.102] 25.4 [1] Pin 1 Tc 2.6 [0.102] & 3.7 [0.146] Pick up point 2.9 [0.114] 8.5 [0.335] Top View 45.6 [1.795] Height Profile 2-Nov-01 Rev 1.1 www.power-one.com Page 14 of 16 18 17 16 15 14 4 5 13 12 11 10 2.8 [0.11] Product Specifications RNS Series: 5-10W DC/DC Converters Nov 2001 18-72 & 38-75V Input 3.3V, 5.0V, 7.0V and 12V Outputs (Outputs of 2.5V & 15V, available with trimming) 24 [0.945] 1 2 3 6 7 5 [0.197] 8 29.6 [1.165] 9 3.6 [0.142] 40 [1.575] Recommended land pattern Tray pickup point JEDEC TRAY 2-Nov-01 Rev 1.1 www.power-one.com Page 15 of 16 Product Specifications RNS Series: 5-10W DC/DC Converters Nov 2001 18-72 & 38-75V Input 3.3V, 5.0V, 7.0V and 12V Outputs (Outputs of 2.5V & 15V, available with trimming) Pin-Out Pin 1 2 3 4 5 6 7 8 Designation +Vout -Vout NC NC NC NC Sync Trim 9 10 NOR TOA 11 12 13 14 15 16 17 18 RC NC NC NC NC NC -Vin +Vin Function Positive output voltage Output voltage return Not connected Not connected Not connected Not connected Synchronization Input Output voltage adjust. Note: - To set nominal output voltage connect pins 8 and 9 together Connection for nominal output voltage Turn-on/off input voltage adjust Note: - Not Connected on RNS01EE/RNS01EG/RNS0.9ET Remote control. Pull low to turn unit off Not connected Not connected Not connected Not connected Not connected Negative input voltage Positive input voltage Reference Secondary Secondary Secondary Secondary Secondary Primary Primary Primary Primary Primary Primary Primary Primary Primary Primary Primary Primary Primary Ordering Information Options Suffixes to part number Surface Mount Version, shipped in JEDEC Tray Suffix “–M6”. Through hole (leaded) version. Consult factory for availability. Notes 1. 2. 3. Consult factory for the complete list of available options. Power-One products are not authorized for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written consent of the President of Power-One, Inc. Specifications are subject to change without notice. 2-Nov-01 Rev 1.1 www.power-one.com Page 16 of 16