TK11812 DC-DC CONVERTER FEATURES APPLICATIONS ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Miniature Package (SOT-23L) Low Start-up Voltage [0.6 V (typ.)] Few External Components Adjustable Output Voltage (1.5 to 15 V) Wide Input Voltage Range (0.6 to 14 V) Pagers Cassette Recorders Cordless Telephones Portable Instrumentation Radio Control Systems Mobile Radios Battery Operated Equipment Local Area Network (LAN) Receivers DESCRIPTION The TK11812 is a low power, low input voltage step-up DC-DC converter. TK11812 This device can be set to an output of 1.5 to 15 V DC using two resistors. The output current is dependent upon the input voltage and ranges from 8 mA at 1.6 V to 24 mA at 3.5 V. The efficiency is over 80% for an output current of 4 mA to 32 mA with a 3.5 V input and 5 V output. VIN 20 P FB FB GND OSC The frequency of the built-in relaxation oscillator is set by external components. The internal voltage regulator provides a stable output voltage. Optimized Toko inductor components are available. VOUT The TK11812 is available in a miniature 6-pin SOT-23L surface mount package. BLOCK DIAGRAM VIN FB OSC ORDERING INFORMATION VOUT TK11812M Vref Tape/Reel Code OSCILLATOR + FB TAPE/REEL CODE TL: Tape Left GND June 1999 TOKO, Inc. Page 1 TK11812 ABSOLUTE MAXIMUM RATINGS Input Voltage ............................................................ 16 V Output Voltage ......................................................... 15 V Power Dissipation (Note 1) ................................ 400 mW Junction Temperature ........................................... 150 °C Storage Temperature Range ................... -55 to +150 °C Operating Temperature Range ...................-10 to +65 °C Lead Soldering Temperature (10 s) ...................... 235 °C TK11812 ELECTRICAL CHARACTERISTICS Test Conditions: TA = 25 °C, VOUT = 3.0 V, unless otherwise specified. SYMBOL PARAMETER TEST CONDITIONS MIN TYP MAX UNITS 14 V 0.6 0.75 V VIN Supply Voltage Range 0.6 VSTART Start-up Voltage IIN Input Current VOUT Output Voltage IOUT Output Current Line Reg Line Regulation IOUT = 3 mA, 1.1 V ≤ VIN ≤ 2.2 V 10 100 mV Load Reg Load Regulation VIN = 1.1 V, 0.5 mA ≤ IOUT ≤ 3 mA 45 130 mV EFF Efficiency VIN = 1.4 V, IOUT = 3 mA FOSC Oscillator Frequency ∆VOUT /∆T Vref IOUT = 0 mA VIN = 1.1 V, IOUT = 3 mA 6 11 15 mA VIN = 1.4 V, IOUT = 3 mA 5 8.3 14 mA VIN = 1.1 V, IOUT = 3 mA, (Note 3) 2.85 3.0 3.15 V VIN = 1.4 V, IOUT = 3 mA, (Note 3) 2.85 3.0 3.15 V VIN = 1.1 V 4.0 4.5 mA VIN = 1.4 V 6.0 6.8 mA 63 72 % VIN = 1.4 V, IOUT = 3 mA (Note 2) 300 kHz Temperature Coefficient VIN = 1.4 V, IOUT = 3 mA 0.4 mV/° C Reference Voltage VIN = 1.4 V, IOUT = 3 mA, (Note 4) 1.22 V Note 1: Power dissipation is 400 mW when mounted as recommended. Derate at 3.2 mW/°C for operation above 25 °C. Power dissipation is 200 mW when in Free Air. Derate at 1.6 mW/°C for operation above 25°C. Note 2: This IC is a frequency-controlled DC-DC converter, thus, the value is varied by condition. Note 3: Output with R1/R2 set for 3.0 V nominal. Note 4: Reference voltage is measured at FB pin (pin 6). Page 2 June 1999 TOKO, Inc. TK11812 TEST CIRCUIT R2 R1 VOUT + 10 µF GND GND 10 µF + 10 KΩ VIN Note: VOUT = Vref [1 + (R2 / R1)] Vref = 1.22 V R1 = 100 k to 150 k Vref is the FB pin voltage. Di R3 22 KΩ C1 3300 pF Note: Di: IS2837,38, or equivalent L: Toko 395KN-0369AQ Toko PS5CDL-1639X 3 1 4 6 L TYPICAL PERFORMANCE CHARACTERISTICS TA = 25 °C, unless otherwise specified. OUTPUT VOLTAGE VS. OUTPUT CURRENT (VOUT = 3.0 V) EFFICIENCY VS. OUTPUT CURRENT (VOUT = 3.0 V) 5 OUTPUT VOLTAGE VS. OUTPUT CURRENT (VOUT = 3.3 V) 100 5 3 2 2 1.4 V 4 6 8 10 0.8 V VIN = 0.6 V 0 0 2 4 VIN = 0.6 V 0 0 2 4 6 8 10 1.0 V 1.2 V 6 8 IOUT (mA) IOUT (mA) IOUT (mA) EFFICIENCY VS. OUTPUT CURRENT (VOUT = 3.3 V) OUTPUT VOLTAGE VS. OUTPUT CURRENT (VOUT = 4.0 V) EFFICIENCY VS. OUTPUT CURRENT (VOUT = 4.0 V) 5 1.6 V 1.0 V 0.8 V 100 1.6 V 3 1.4 V 2 6 IOUT (mA) June 1999 TOKO, Inc. 50 1.2 V 1.2 V 1.2 V 8 10 0 0 2 4 1.6 V 1.4 V 1.0 V 1.0 V 0.8 V VIN = 0.6 V 1 VIN = 0.6 V 0 2 4 EFF (%) 1.4 V 50 10 4 VOUT (V) EFF (%) 1.6 V 2 1 100 0 3 0.8 V 0.8 V VIN = 0.6 V 0 1.2 V 1.0 V 1.4 V 1.2 V 0 1.4 V 50 1.6 V 1.0 V 1 1.6 V VOUT (V) 4 EFF (%) VOUT (V) 4 0.8 V VIN = 0.6 V 0 6 IOUT (mA) 8 10 0 2 4 6 8 10 IOUT (mA) Page 3 TK11812 TYPICAL PERFORMANCE CHARACTERISTICS (CONT.) TA = 25 °C, unless otherwise specified. OUTPUT VOLTAGE VS. OUTPUT CURRENT (VOUT = 5.0 V) 5 4 3 1.2 V 2 1.4 V 1.4 V 50 1.0 V 0.8 V 2 2 6 8 10 0 2 3.0 V 1 0 4 3 VIN = 2.5 V VIN = 0.6 V VIN = 0.6 V 0 3.5 V 0.8 V 1.0 V 1 1.6 V 1.2 V VOUT (V) 1.6 V EFF (%) VOUT (V) 5 100 4 0 OUTPUT VOLTAGE VS. OUTPUT CURRENT (VOUT = 5.0 V) EFFICIENCY VS. OUTPUT CURRENT (VOUT = 5.0 V) 4 6 8 0 10 0 8 16 24 32 IOUT (mA) IOUT (mA) IOUT (mA) EFFICIENCY VS. OUTPUT CURRENT (VOUT = 5.0 V) QUIESCENT CURRENT VS. INPUT VOLTAGE OUTPUT VOLTAGE DRIFT VS. TEMPERATURE 40 +100 100 ∆VOUT (mV) 200 3.0 V VOUT = 3 V IQ (µA) EFF (%) 3.5 V 50 VOUT = 3 V 0 VOUT = 5 V 100 VIN = 2.5 V 0 0 8 16 24 IOUT (mA) Page 4 32 40 0 0 0.5 1.0 VIN (V) 1.5 2.0 -100 -50 0 50 100 TA (°C) June 1999 TOKO, Inc. TK11812 ADDITIONAL INFORMATION APPLICATION INFORMATION FEEDBACK RC TIME CONSTANT Maximize copper foil area connecting to all IC pins for optimum performance. Place input and output bypass capacitors close to the GND pin. For best transient behavior and lowest output impedance, use as large of a capacitor value as possible. The temperature coefficient of the capacitance and Equivalent Series Resistance (ESR) should be taken into account. These parameters can influence power supply noise and ripple rejection. In extreme cases, oscillation may occur. In order to maintain stability the output bypass capacitor value should be a minimum of 10 µF in the case of tantalum electrolytic, or 15 µF in the case of aluminum electrolytic. If a different coil is used other than the one mentioned, the RC time constant of the feedback loop will need to be adjusted for optimum performance. Generally, a lower resistance will give more output current. In fact, R can be zero; however, lower resistance will sacrifice efficiency at low output currents as the quiescent current increases. If the capacitance is increased beyond or below a certain value, the oscillator will become unstable. The optimum RC values depend upon the operating voltage range, output voltage and operating current, and should be chosen experimentally using the given values of 3300 pF and 22 KΩ as a starting point. HANDLING MOLDED RESIN PACKAGES INPUT/OUTPUT DECOUPLING CAPACITORS All plastic molded packages absorb some moisture from the air. If moisture absorption occurs prior to soldering the device into the printed circuit board, increased separation of the lead from the plastic molding may occur, degrading the moisture barrier characteristics of the device. This property of plastic molding compounds should not be overlooked, particularly in the case of very small packages where the plastic is very thin. DC-DC converters generate a large ripple current on both the input and output of the circuit. The capacitors used should be as large as possible and have low impedance in the 300 kHz range. Since low temperatures cause capacitors to decrease capacitance and increase Equivalent Series Resistance (ESR) care should be taken to choose capacitors that have acceptable characteristics over the temperature range you intend to use. This should be done experimentally to verify results, as capacitor performance varies widely from manufacturer to manufacturer. Tantalum capacitors are generally the best choice and 10 µF should be adequate for most applications. In order to preserve the original moisture barrier properties of the package, devices are stored and shipped in moisture proof bags filled with dry air. The bags should not be opened or damaged prior to actual use of the devices. If this is unavoidable, the devices should be stored in a low relative humidity environment (40 to 65%) or in an enclosed environment with desiccant. INDUCTOR NOTES The output current and efficiency are largely dependent on the coil used. A coil with lower DC resistance is generally better in efficiency than one with a higher DCR (DC Resistance). The recommended TOKO 395KN-0369 AQ is a 1:1 turns ratio transformer with an inductance of 110 µH, and Toko 395KN-0370UG is a 1:3 transformer ratio with the inductance of 60 µH: 600 µH. These coils or equivalent should be used. Smaller coils with higher DCR will not perform as well as the above coil, and the oscillator will not be stable. June 1999 TOKO, Inc. LOAD CHARACTERISTICS The TK11812 should not be allowed to start up under full load conditions. If this occurs, the output may not stabilize to the correct output voltage. This can be compensated for, somewhat, by adjusting the RC of the feedback loop or by decreasing the output decoupling capacitor. Maximum current can be drawn after the oscillator has started and the output has reached nominal output voltage. This is more critical with input voltages under 1.3 V as the converter needs to generate sufficient output to ensure correct internal bandgap and bias voltages. Page 5 TK11812 EVALUATION BOARD LAYOUT GND VIN 5CA L 1 10K R3 C1 22K 3300pF 10 µF 1 10 µF TK1181x D1 1 R2 VOUT AP010-99 GND VOUT AP010-99 Page 6 R1 GND TOKO VIN GND TOKO June 1999 TOKO, Inc. TK11812 NOTES June 1999 TOKO, Inc. Page 7 TK11812 PACKAGE OUTLINE Marking Information SOT-23L (SOT23L-6) TK11812 Marking D2 0.6 6 5 4 e1 3.0 1.0 Marking 1 2 3 0.32 e +0.15 - 0.05 0.1 e 0.95 M e 0.95 e 0.95 3.5 0.95 Recommended Mount Pad +0.3 - 0.1 2.2 max 15 1.2 0.15 0.1 +0.15 - 0.05 0 - 0.1 1.4 max 0.3 (3.4) 0.4 + 0.3 3.3 Dimensions are shown in millimeters Tolerance: x.x = ± 0.2 mm (unless otherwise specified) Toko America, Inc. Headquarters 1250 Feehanville Drive, Mount Prospect, Illinois 60056 Tel: (847) 297-0070 Fax: (847) 699-7864 TOKO AMERICA REGIONAL OFFICES Midwest Regional Office Toko America, Inc. 1250 Feehanville Drive Mount Prospect, IL 60056 Tel: (847) 297-0070 Fax: (847) 699-7864 Western Regional Office Toko America, Inc. 2480 North First Street , Suite 260 San Jose, CA 95131 Tel: (408) 432-8281 Fax: (408) 943-9790 Eastern Regional Office Toko America, Inc. 107 Mill Plain Road Danbury, CT 06811 Tel: (203) 748-6871 Fax: (203) 797-1223 Semiconductor Technical Support Toko Design Center 4755 Forge Road Colorado Springs, CO 80907 Tel: (719) 528-2200 Fax: (719) 528-2375 Visit our Internet site at http://www.tokoam.com The information furnished by TOKO, Inc. is believed to be accurate and reliable. However, TOKO reserves the right to make changes or improvements in the design, specification or manufacture of its products without further notice. TOKO does not assume any liability arising from the application or use of any product or circuit described herein, nor for any infringements of patents or other rights of third parties which may result from the use of its products. No license is granted by implication or otherwise under any patent or patent rights of TOKO, Inc. June 1999 TOKO, Inc. Page 8 © 1999 Toko, Inc. All Rights Reserved IC-131-TK11812 0798O0.0K Printed in the USA