DC/DC Converters TEN 30WI Series, 30 Watt RoHS compliant Features ◆ High Power Density: 30W in a 51x41x10 mm (2”x1.6”x0.4”) Package ◆ Ultra Wide 4:1 Input Voltage Range ◆ Single Output Voltage Models from 1.8 to 15 VDC ◆ Dual Output Voltage Models ◆ Extended Operating Temperature Range: –40°C to 85°C ◆ Under Voltage Lockout ◆ Remote On/Off ◆ Shielded Metal Case with insulated Baseplate ◆ Optional Heatsink ◆ Lead free Design - RoHS compliant ◆ 3 Year Product Warranty The TEN 30WI series is a family of high performance 30W dc-dc converters featuring ultra wide 4:1 input voltage ranges in a compact low profile package with industry-standard footprint. A very high efficiency allows operating temperatures up to 85°C. A built-in filter for both input and output minimizes the need for external filtering. Further standard features include remote On/Off, output voltage trimming, over voltage protection, under voltage lockout and short circuit protection. Typical applications for these products are battery operated equipment and distributed power architectures in communication and industrial electronics, everywhere where isolated, tightly regulated voltages are required and space is limited on the PCB. Models Order code Output voltage Output current max. Efficiency typ. TEN 30-2408WI 1.8 VDC 8‘000 mA 80 % TEN 30-2409WI 2.5 VDC 8’000 mA 85 % TEN 30-2410WI 3.3 VDC 6’000 mA 87 % TEN 30-2411WI 5.1 VDC 6‘000 mA 87 % 12 VDC 2’500 mA 87 % TEN 30-2412WI Input voltage range 10 – 40 VDC TEN 30-2413WI 15 VDC 2’500 mA 88 % TEN 30-2422WI ± 12 VDC ± 1’250 mA 85 % TEN 30-2423WI ± 15 VDC ± 1’000 mA 86 % TEN 30-4808WI 1.8 VDC 8‘000 mA 81 % TEN 30-4809WI 2.5 VDC 8’000 mA 86 % TEN 30-4810WI 3.3 VDC 6’000 mA 87 % TEN 30-4811WI 5.1 VDC 6‘000 mA 88 % 12 VDC 2’500 mA 87 % TEN 30-4812WI 18 – 75 VDC TEN 30-4813WI 15 VDC 2’500 mA 88 % TEN 30-4822WI ± 12 VDC ± 1’250 mA 86 % TEN 30-4823WI ± 15 VDC ± 1’000 mA 87 % http://www.tracopower.com Page 1 of 7 DC/DC Converters TEN 30WI 30 Watt Input Specifications Input current at no load 24 Vin: 48 Vin: Input current at full load 24 Vin: 48 Vin: 1.8 Vout models: 2.5/3.3 Vout models: other models: 1.8 Vout models: 2.5/3.3 Vout models: other models: 1.8 Vout models: 2.5/3.3 Vout models: other models: 1.8 Vout models: 2.5 / 3.3 Vout models: other models: Input voltage variation (dv/dt) 45 mA typ. 60 mA typ. 80 mA typ. 25 mA typ. 40 mA typ. 55 mA typ. 760 mA typ. 1000 mA typ. 1500 mA typ. 390 mA typ. 500 mA typ. 750 mA typ. 5 V/ms, max. (complies with ETS 300 132 part. 4.4) Start-up voltage / under voltage lockout 24 Vin models: 10 VDC / 8 VDC (typ.) 48 Vin models: 18 VDC / 16 VDC (typ.) Surge voltage (100 msec. max.) 24 Vin models: 50 V max. 48 Vin models: 100 V max. Conducted noise (input) EN 55022 level A, FCC part 15, level A with external capacitor (see note 1) ESD (input) EN 61000-4-2, perf. criteria B Fast transient (input) EN 61000-4-4, perf. criteria B Surge (input) EN 61000-4-5, perf. criteria B Output Specifications Voltage set accuracy ±1% Output voltage adjustment ± 10 % Regulation – Input variation Vin min. to Vin max. ± 0.5 % max. – Load variation 10 – 100%: single output models: ± 0.5 % max. dual output models: ± 1.0 % max. – Load cross variation 25 % / 100 % ± 5 % max. Temperature coefficient ± 0.02 % /K Ripple and noise (20 MHz Bandwidth): 75 mVpk-pk max. Start up time (nominal Vin and constant resistive load) 10 ms typ. Transient response setting time (25% load step chang) 300 µs typ. Short circuit protection indefinite (automatic recovery) Over load protection 150% of Iout max typ. foldback Thermal shutdown @ 115°C typ Over voltage protection 1.8 / 2.5 Vout models: 3.0 / 3.6 V 3.3 / 5.1 Vout models: 3.9 / 6.2 V 12 / 15 Vout models: 15 / 18 V Minimum load (only for dual output models) Capacitive load 10% of rated max current (operation at lower load condition will not damage these converters, however, they may not meet all listed specifications) 1.8 / 2.5 Vout models: 3.3 / 5.0 Vout models: 12 / 15 Vout models: ±12 / ±15 Vout models: 65’000 µF max./ 33’000 µF max. 19’500 µF max./ 10’200 µF max. 3’300 µF max./ 1’100 µF max. ±1’000 µF max./ ±680 µF max. (per output) All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 2 of 7 DC/DC Converters TEN 30WI 30 Watt General Specifications Temperature ranges – Operating – Case temperature – Storage – 40 °C ... + 85°C + 100 °C max. – 55 °C ... + 105 °C Thermal impedance – with heat-sink TEN-HS2 – without heat-sink 8.24 K /watt 10 K /watt Derating see graphs on page 4 to 6 Humidity (non condensing) 95 % rel H max. Reliability, calculated MTBF (MIL-HDBK-217 E) >350’000 h @ + 25°C Isolation (Input/Output) – Voltage – Capacity – Resistance 1‘500 VDC 1000 pF max. >1‘000 M Ohm Remote On/Off – ON: – OFF: – OFF idle current: 3.5 ... 12 VDC or open circuit. 0 ... 1.2 VDC or short circuit pin 3 and pin 2 3 mA typ. Switching frequency 300 kHz typ. (pulse width modulation PWM) Vibration 10-55Hz, 2G, 30 minutes along X,Y,Z Safety standards UL 60950, EN 60950, IEC 60950 Compliance up to 60 VDC input voltage (SELV limit) Safety approvals UL /cUL File E188913 Note 1: In order to meet conducted emissions EN55022-A and EN55011-A a capacitor between +Vin and -Vin has to be installed. The capacitor should be capable to handle 1 A ripple current. A suggestion is KMF Series of Nippon chemi-con, 220µF/100V, ESR 90mOhm. Output Voltage Adjustment Trim Trim up Trim down +Vout Ru Rd - Vout Trim Ru [kohm]* output +5% +10% output +5% +10% Ru [kohm]* 1.8V 2.5V 1.2 4.3 0.068 0.82 12V 47 8.2 15V 47 6.8 3.3V 6.8 1.5 5V 4.7 0.56 output –5% –10% 1.8V 1.8 0.1 2.5V 6.8 0.82 3.3V 8.2 0.68 5V 5.6 0.68 ±12V ±15V 27 33 2.2 2.7 output –5% –10% 12V 56 5.6 15V 56 2.2 ±12V ±15V 33 39 2.7 3.3 *approximate values All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 3 of 7 DC/DC Converters TEN 30WI 30 Watt Power De-rating Natural convection with heat-sink TEN-HS2 Natural convection without heat-sink TEN 30-2409WI 100 100 80 80 Output Power (%) Output Power (%) TEN 30-2408WI 60 40 20 60 40 20 0 0 -40 -20 0 20 40 60 80 100 -40 -20 0 Ambient Temperature [˚C] TEN 30-2410WI 40 60 80 100 80 100 TEN 30-2411WI 100 100 80 80 Output Power (%) Output Power (%) 20 Ambient Temperature [˚C] 60 40 20 60 40 20 0 0 -40 -20 0 20 40 60 Ambient Temperature [˚C] http://www.tracopower.com 80 100 -40 -20 0 20 40 60 Ambient Temperature [˚C] Page 4 of 7 DC/DC Converters TEN 30WI 30 Watt Power De-rating TEN 30-2413WI 100 100 80 80 Output Power (%) Output Power (%) TEN 30-2412WI 60 40 20 60 40 20 0 0 -40 -20 0 20 40 60 80 100 -40 -20 0 Ambient Temperature [˚C] 40 60 80 100 80 100 80 100 TEN 30-2423WI 100 100 80 80 Output Power (%) Output Power (%) TEN 30-2422WI 60 40 20 60 40 20 0 0 -40 -20 0 20 40 60 80 100 -40 -20 0 Ambient Temperature [˚C] 20 40 60 Ambient Temperature [˚C] TEN 30-4808WI TEN 30-4809WI 100 100 80 80 Output Power (%) Output Power (%) 20 Ambient Temperature [˚C] 60 40 20 60 40 20 0 0 -40 -20 0 20 40 60 Ambient Temperature [˚C] http://www.tracopower.com 80 100 -40 -20 0 20 40 60 Ambient Temperature [˚C] Page 5 of 7 DC/DC Converters TEN 30WI 30 Watt Power De-rating TEN 30-4811WI 100 100 80 80 Output Power (%) Output Power (%) TEN 30-4810WI 60 40 20 60 40 20 0 0 -40 -20 0 20 40 60 80 100 -40 -20 0 Ambient Temperature [˚C] 40 60 80 100 80 100 80 100 TEN 30-4812WI 100 100 80 80 Output Power (%) Output Power (%) TEN 30-4812WI 60 40 20 60 40 20 0 0 -40 -20 0 20 40 60 80 100 -40 -20 0 Ambient Temperature [˚C] 20 40 60 Ambient Temperature [˚C] TEN 30-4822WI TEN 30-4822WI 100 100 80 80 Output Power (%) Output Power (%) 20 Ambient Temperature [˚C] 60 40 20 60 40 20 0 0 -40 -20 0 20 40 60 Ambient Temperature [˚C] http://www.tracopower.com 80 100 -40 -20 0 20 40 60 Ambient Temperature [˚C] Page 6 of 7 DC/DC Converters TEN 30WI 30 Watt Physical Specifications Case material copper, nickel plated Baseplate material none conductive FR4 Potting material epoxy (UL 94V-0 -rated) Weight 48 g (1.69 oz) Soldering temperature max. 265 °C / 10 sec. Outline Dimensions 4 Single Dual 1 +Vin (Vcc) +Vin (Vcc) 2 –Vin (GND) –Vin (GND) (0.5) 50.8 (2.0) Remote On/Off 4 No pin + Vout 5 + Vout Common 6 –Vout –Vout 7 45.72 (1.8) (0.22) (0.4) Pin 3 12.7 5 2 1 (0.4) Bottom view (0.2) 6 10.16 3 5.08 (0.4) (0.4) (0.4) 7 (0.2) 5.1 5.6 10.2 10.16 10.16 10.16 40.6 (1.6) Pin-Out Trim Dimensions in [mm], () = Inch Pin diameter: 1.0 ±0.05 (0.02 ±0.002) Pin pitch tolerances: ±0.35 (±0.014) Case tolerances: ±0.5 (±0.02) Heat-sink TEN-HS2 56.0 (2.2) max. Heat-sink Thermal pad Clamp Converter Order code: TEN-HS2 (cont.: heat-sink, thermal pad, 2 clamps) Material: Aluminum Finish: Anodic treatment (black) Weight: 19g (0.67oz) (without converter) 23.0 (0.9) 17.2 (0.68) max. Note: The product label on converter has to be removed before mounting the heat-sink. For volume orders converters will be supplied with heat-sinks already mounted. Please contact factory for quotation. Separate heat-sinks are only available for prototypes and small quantity orders. Specifications can be changed without notice Rev. 08/05.2 Jenatschstrasse 1 · CH-8002 Zurich · Switzerland Tel. +41 43311 4511 · Fax +41 43311 4545 · [email protected] · www.tracopower.com Page 7 of 7