TRACOPOWER TSC3824

DC/DC Converter
TSC Series 50 – 2500 Watt
Features
Plug-in Modules for 19"-Subracks
(3U and 6U Height)
Available DC-Input Voltage Ranges
18-36,36-75,80-160 and 160-320VDC
Also Models with AC-Input (see page 6)
Standard Output Voltages: 5-250VDC,
up to 200A
EMI Compliance with EN 55022 class A
Safety Compliance to IEC/EN 60950
Many Options available, i.e. Powerfail
Signals, Ext. On/Off, redundant Operation,
Wall Mounting
3U Models
Customized Version available on request
2 Years Product Warranty
The TSC series is a range high quality DC/DC converters qualified for demanding
applications in industrial automation and telecom systems. The modular design
allows a very high flexibility of input/output configuration and application specific
options at very reasonable cost even for low quantities. All models are constructed
as rugged plug-in module for 19"-subrack (Euro cassette) with wall mounting as
option.
6U Models
www.tracopower.com
Page 1
DC/DC Converter
TSC Series 50 – 2500 Watt
Models
3U Height Modules
Input voltage
Output voltage
Output current
range
(adjust. range)
max.
Order code
6U Height Modules
Output current
Order code
max.
5 VDC
(4.5...5.5 VDC)
8
20
30
50
70
85
A
A
A
A
A
A
TSC 2020
TSC 3020
TSC 5020
TSC 0620
TSC 6020
TSC 2620
25
45
60
95
135
190
A
A
A
A
A
A
TSC 1220
TSC 1320
TSC 1520
TSC 3520
TSC 3720
TSC 3620
12 VDC
(11...13 VDC)
4
12
16
24
35
50
A
A
A
A
A
A
TSC 2022
TSC 3022
TSC 5022
TSC 0622
TSC 6022
TSC 2622
12.5
25
33
50
70
100
A
A
A
A
A
A
TSC 1222
TSC 1322
TSC 1522
TSC 3522
TSC 3722
TSC 3622
24 VDC
(23...26 VDC)
2.4
6
8
12
18
25
A
A
A
A
A
A
TSC 2024
TSC 3024
TSC 5024
TSC 0624
TSC 6024
TSC 2624
6
13
18
27
40
55
75
A
A
A
A
A
A
A
TSC 1224
TSC 1324
TSC 1524
TSC 3524
TSC 3724
TSC 3624
TSC 3824
48 VDC
(45...55 VDC)
1
2.7
4
6
9
12
A
A
A
A
A
A
TSC 2029
TSC 3029
TSC 5029
TSC 0629
TSC 6029
TSC 2629
3
6
8
12
19
26
38
A
A
A
A
A
A
A
TSC 1229
TSC 1329
TSC 1529
TSC 3529
TSC 3729
TSC 3629
TSC 3829
110 VDC
(100...150 VDC)
0.5
1.2
1.8
2.5
3.5
5
A
A
A
A
A
A
TSC 2027
TSC 3027
TSC 5027
TSC 0627
TSC 6027
TSC 2627
1.2
2.5
3.3
5.3
8
11
15
A
A
A
A
A
A
A
TSC 1227
TSC 1327
TSC 1527
TSC 3527
TSC 3727
TSC 3627
TSC 3827
220 VDC
(200...250 VDC)
0.25 A
0.6 A
0.9 A
1.25A
1.8 A
2.5 A
TSC 2028
TSC 3028
TSC 5028
TSC 0628
TSC 6028
TSC 2628
0.6 A
1.25 A
1.6 A
2.8 A
4
A
5.5 A
8
A
TSC 1228
TSC 1328
TSC 1528
TSC 3528
TSC 3728
TSC 3628
TSC 3828
18...36 VDC
Other output voltages on request
Height: 1U = 44.45 mm (1.75“)
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
www.tracopower.com
Page 2
DC/DC Converter
TSC Series 50 – 2500 Watt
Models
3U Height Modules
Input voltage
Output voltage
Output current
range
(adjust. range)
max.
Order code
6U Height Modules
Output current
Order code
max.
5 VDC
(4.5...5.5 VDC)
8
20
35
50
80
100
A
A
A
A
A
A
TSC 2030
TSC 3030
TSC 5030
TSC 0630
TSC 6030
TSC 2630
30
50
80
110
165
220
A
A
A
A
A
A
TSC 1230
TSC 1330
TSC 1530
TSC 3530
TSC 3730
TSC 3630
12 VDC
(11...13 VDC)
4
12
20
26
40
60
A
A
A
A
A
A
TSC 2032
TSC 3032
TSC 5032
TSC 0632
TSC 6032
TSC 2632
15
30
42
56
85
115
A
A
A
A
A
A
TSC 1222
TSC 1332
TSC 1532
TSC 3532
TSC 3732
TSC 3632
24 VDC
(23...26 VDC)
2.4
6
10
14
20
30
A
A
A
A
A
A
TSC 2034
TSC 3034
TSC 5034
TSC 0634
TSC 6034
TSC 2634
7.5
15
23
30
50
65
100
A
A
A
A
A
A
A
TSC 1234
TSC 1334
TSC 1534
TSC 3534
TSC 3734
TSC 3634
TSC 3834
48 VDC
(45...55 VDC)
1
2.7
4.5
6.5
9
15
A
A
A
A
A
A
TSC 2039
TSC 3039
TSC 5039
TSC 0639
TSC 6039
TSC 2639
3.6
7.3
11
14
23
30
45
A
A
A
A
A
A
A
TSC 1239
TSC 1339
TSC 1539
TSC 3539
TSC 3739
TSC 3639
TSC 3839
110 VDC
(100...130 VDC)
0.5
1.2
2
3
4
6.5
A
A
A
A
A
A
TSC 2037
TSC 3037
TSC 5037
TSC 0637
TSC 6037
TSC 2637
1.5
3
4.5
6.5
10
14
20
A
A
A
A
A
A
A
TSC 1237
TSC 1337
TSC 1537
TSC 3537
TSC 3737
TSC 3637
TSC 3837
220 VDC
(200...250 VDC)
0.25 A
0.6 A
1
A
1.5 A
2
A
3.2 A
TSC 2038
TSC 3038
TSC 5038
TSC 0638
TSC 6038
TSC 2638
0.8
1.5
2.4
3.5
5
7
10
A
A
A
A
A
A
A
TSC 1238
TSC 1338
TSC 1538
TSC 3538
TSC 3738
TSC 3638
TSC 3838
36...75 VDC
Other output voltages on request
Height: 1U = 44.45 mm (1.75“)
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
www.tracopower.com
Page 3
DC/DC Converter
TSC Series 50 – 2500 Watt
Models
3U Height Modules
Input voltage
Output voltage
Output current
range
(adjust. range)
max.
Order code
6U Height Modules
Output current
Order code
max.
5 VDC
(4.5...5.5 VDC)
8
20
35
50
80
100
A
A
A
A
A
A
TSC 2050
TSC 3050
TSC 5050
TSC 0650
TSC 6050
TSC 2650
30
50
80
110
165
220
A
A
A
A
A
A
TSC 1250
TSC 1350
TSC 1550
TSC 3550
TSC 3750
TSC 3650
12 VDC
(11...13 VDC)
4
12
20
26
40
60
A
A
A
A
A
A
TSC 2052
TSC 3052
TSC 5052
TSC 0652
TSC 6052
TSC 2652
15
30
42
56
85
115
A
A
A
A
A
A
TSC 1222
TSC 1352
TSC 1552
TSC 3552
TSC 3752
TSC 3652
24 VDC
(23...26 VDC)
2.4
6
10
14
20
30
A
A
A
A
A
A
TSC 2054
TSC 3054
TSC 5054
TSC 0654
TSC 6054
TSC 2654
7.5
15
23
30
50
65
100
A
A
A
A
A
A
A
TSC 1254
TSC 1354
TSC 1554
TSC 3554
TSC 3754
TSC 3654
TSC 3854
48 VDC
(45...55 VDC)
1
2.7
4.5
6.5
9
15
A
A
A
A
A
A
TSC 2059
TSC 3059
TSC 5059
TSC 0659
TSC 6059
TSC 2659
3.6
7.3
11
14
23
30
45
A
A
A
A
A
A
A
TSC 1259
TSC 1359
TSC 1559
TSC 3559
TSC 3759
TSC 3659
TSC 3859
110 VDC
(100...130 VDC)
0.5
1.2
2
3
4
6.5
A
A
A
A
A
A
TSC 2057
TSC 3057
TSC 5057
TSC 0657
TSC 6057
TSC 2657
1.5
3
4.5
6.5
10
14
20
A
A
A
A
A
A
A
TSC 1257
TSC 1357
TSC 1557
TSC 3557
TSC 3757
TSC 3657
TSC 3857
220 VDC
(200...250 VDC)
0.25A
0.6 A
1
A
1.5 A
2
A
3.2 A
TSC 2058
TSC 3058
TSC 5058
TSC 0658
TSC 6058
TSC 2658
0.8
1.5
2.4
3.5
5
7
10
A
A
A
A
A
A
A
TSC 1258
TSC 1358
TSC 1558
TSC 3558
TSC 3758
TSC 3658
TSC 3858
80...160 VDC
Other output voltages on request
Height: 1U = 44.45 mm (1.75“)
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
www.tracopower.com
Page 4
DC/DC Converter
TSC Series 50 – 2500 Watt
Models
3U Height Modules
Input voltage
Output voltage
Output current
range
(adjust. range)
max.
Order code
6U Height Modules
Output current
Order code
max.
5 VDC
(4.5...5.5 VDC)
8
20
35
50
80
100
A
A
A
A
A
A
TSC 2070
TSC 3070
TSC 5070
TSC 0670
TSC 6070
TSC 2670
30
50
80
110
165
220
A
A
A
A
A
A
TSC 1270
TSC 1370
TSC 1570
TSC 3570
TSC 3770
TSC 3670
12 VDC
(11...13 VDC)
4
12
20
26
40
60
A
A
A
A
A
A
TSC 2072
TSC 3072
TSC 5072
TSC 0672
TSC 6072
TSC 2672
15
30
42
56
85
115
A
A
A
A
A
A
TSC 1222
TSC 1372
TSC 1572
TSC 3572
TSC 3772
TSC 3672
24 VDC
(23...26 VDC)
2.4
6
10
14
20
30
A
A
A
A
A
A
TSC 2074
TSC 3074
TSC 5074
TSC 0674
TSC 6074
TSC 2674
7.5
15
23
30
50
65
100
A
A
A
A
A
A
A
TSC 1274
TSC 1374
TSC 1574
TSC 3574
TSC 3774
TSC 3674
TSC 3874
48 VDC
(45...55 VDC)
1
2.7
4.5
6.5
9
15
A
A
A
A
A
A
TSC 2079
TSC 3079
TSC 5079
TSC 0679
TSC 6079
TSC 2679
3.6
7.3
11
14
23
30
45
A
A
A
A
A
A
A
TSC 1279
TSC 1379
TSC 1579
TSC 3579
TSC 3779
TSC 3679
TSC 3879
110 VDC
(100...130 VDC)
0.5
1.2
2
3
4
6.5
A
A
A
A
A
A
TSC 2077
TSC 3077
TSC 5077
TSC 0677
TSC 6077
TSC 2677
1.5
3
4.5
6.5
10
14
20
A
A
A
A
A
A
A
TSC 1277
TSC 1377
TSC 1577
TSC 3577
TSC 3777
TSC 3677
TSC 3877
220 VDC
(200...250 VDC)
0.25A
0.6 A
1
A
1.5 A
2
A
3.2 A
TSC 2078
TSC 3078
TSC 5078
TSC 0678
TSC 6078
TSC 2678
0.8
1.5
2.4
3.5
5
7
10
A
A
A
A
A
A
A
TSC 1278
TSC 1378
TSC 1578
TSC 3578
TSC 3778
TSC 3678
TSC 3878
160...320 VDC
Other output voltages on request
Height: 1U = 44.45 mm (1.75“)
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
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Page 5
AC/DC Converter
TSC Series 50 – 2500 Watt
Models with AC - Input
3U Height Modules
Input voltage
Output voltage
Output current
range
(adjust. range)
max.
93...138 VAC /
185...264 VAC
(selectable)
50 / 60 Hz
Order code
6U Height Modules
Output current
Order code
max.
5 VDC
(4.5...5.5 VDC)
8
20
35
50
80
100
A
A
A
A
A
A
TSC 2090
TSC 3090
TSC 5090
TSC 0690
TSC 6090
TSC 2690
30
50
80
110
165
220
A
A
A
A
A
A
TSC 1290
TSC 1390
TSC 1590
TSC 3590
TSC 3790
TSC 3690
12 VDC
(11...13 VDC)
4
12
20
26
40
60
A
A
A
A
A
A
TSC 2092
TSC 3092
TSC 5092
TSC 0692
TSC 6092
TSC 2692
15
30
42
56
85
115
A
A
A
A
A
A
TSC 1222
TSC 1392
TSC 1592
TSC 3592
TSC 3792
TSC 3692
24 VDC
(23...26 VDC)
2.4
6
10
14
20
30
A
A
A
A
A
A
TSC 2094
TSC 3094
TSC 5094
TSC 0694
TSC 6094
TSC 2694
7.5
15
23
30
50
65
100
A
A
A
A
A
A
A
TSC 1294
TSC 1394
TSC 1594
TSC 3594
TSC 3794
TSC 3694
TSC 3894
48 VDC
(45...55 VDC)
1
2.7
4.5
6.5
9
15
A
A
A
A
A
A
TSC 2099
TSC 3099
TSC 5099
TSC 0699
TSC 6099
TSC 2699
3.6
7.3
11
14
23
30
45
A
A
A
A
A
A
A
TSC 1299
TSC 1399
TSC 1599
TSC 3599
TSC 3799
TSC 3699
TSC 3899
110 VDC
(100...130 VDC)
0.5
1.2
2
3
4
6.5
A
A
A
A
A
A
TSC 2097
TSC 3097
TSC 5097
TSC 0697
TSC 6097
TSC 2697
1.5
3
4.5
6.5
10
14
20
A
A
A
A
A
A
A
TSC 1297
TSC 1397
TSC 1597
TSC 3597
TSC 3797
TSC 3697
TSC 3897
220 VDC
(200...250 VDC)
0.25A
0.6 A
1
A
1.5 A
2
A
3.2 A
TSC 2098
TSC 3098
TSC 5098
TSC 0698
TSC 6098
TSC 2698
0.8
1.5
2.4
3.5
5
7
10
A
A
A
A
A
A
A
TSC 1298
TSC 1398
TSC 1598
TSC 3598
TSC 3798
TSC 3698
TSC 3898
Other output voltages on request
Height: 1U = 44.45 mm (1.75“)
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
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Page 6
DC/DC Converter
TSC Series 50 – 2500 Watt
Input Specifications
Inrush current
20 x Iout nom. typ.
Inrush current limiting
AC Input
DC Input
Standard
with option “i”
Input current at no load
3% full load typ.
Max ripple of dc input voltage
10% pk-pk
Start-up delay time
100 ms typ. (softstart)
Hold-up time
230VAC Input
115VAC Input
15 ms typ.
7 ms typ
Output Specifications
Output voltage range
Regulation
adjustable (refer to model selection table)
– Input variation ± 10 %.
– Load variation 10 – 90 %:
± 0.1 % max.
± 0.2 % max.
Ripple and noise (20 MHz Bandwidth)
< 1% Vout +30 mVpk-pk max.
Transient response to ± 1%
2 ms
Dynamic response
6% typ.
Output current limitation
105 – 110% of Iout max.
Short circuit protection
constant current, automatic recovery
Overvoltage protection
105% of Vout max
Remote sense
standard for all models
General Specifications
Ambient temperature ranges
– Operating
– (optional
– Storage
– 20 °C ... +75 °C
– 40 °C ... +75 °C)
– 40 °C ... +85 °C
Derating above 55°C
2.5% /°C
Temperature coefficient
0.02% / °C typ.
Efficiency
Models with 5VDC output:
Other models:
Switching frequency
70% typ.
85% typ.
33 KHz typ.
Isolation voltage
Models with input voltage < 75 VDC:
– Input / Output
– Input / Case
– Output / Case
Models with input voltage > 80 VDC and AC models:
– Input / Output
– Input / Case
– Output / Case
1’500 VDC
1’500 VDC
1’000 VDC
3’000 VDC
3’000 VDC
1’000 VDC
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
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Page 7
DC/DC Converter
TSC Series 50 – 2500 Watt
General Specifications
Isolation resistance
– Input/Output (500VDC)
> 10 M Ohm
Reliability (MIL-HDBK-217 E)
> 100’000 h @ 40°C
Safety standards
IEC/EN 60950
Electromagnetic compatibility (EMC), Emission
– Conducted RI suppression on input
EN 55022, class A (class B on request)
Electromagnetic compatibility (EMC), Immunity
– Electrical fast transients / burst immunity
–Surge immunity
IEC/EN 61000–4–4, 2kV
IEC/EN 61000–4–5, 2kV
Connection
H15 male connector (DIN 41612)
(screw terminal for output current >50A)
Alarm Options
Power fail
Option “p”
Signal if input voltage drops below the specified limit.
Signal output is NPN open collector, activated in ok-status
DC- ok
Option “d”
Signal if output voltage drops below the specified limit
Signal output is NPN open collector, activated in ok-status
Relay output
Option “r”
Relay instead of logical output for alarm signals.
(in combination with option “p” and “d”)
External On/OFF
Option “h”
Connection to negative input line inactivates the unit
System reset
Option “y”
Reset input specified for VME systems
External programming
Option “e”
External programming of the output voltage by a potentiometer
or an external voltage of 0VDC to 10VDC. Details need to be
specified.
Current sharing
Option “cs”
Provides balanced load for units in parallel operation.
Controlled over interconnecting wire.
Decoupling diode
Option “dd”
For redundant operation. Internal fault of one unit does not affect
other units in a parallel circuit .
Inrush current limiting
Option “i”
A thermistor in series to the input lines reduces its resistance
when it gets warm.
Wall mounting
Option “w”
Module is screwed on a mounting plate for install in a cabinet
This option includes screw terminal block for connection
Mechanical strength
Option “ms”
Rugged construction for harsh environment.
Extended temperature range
Option “c”
The unit is designed and tested for operation at an ambient
temperature range of –40...+75°C
Control Options
I/O Options
Mechanical Options
Further options and combinations on request!
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
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Page 8
DC/DC Converter
TSC Series 50 – 2500 Watt
Outline Dimensions mm (inches)
165 (6.50)
40.3
(1.59)
105 (4.13)
100 (3.94)
129 (5.08)
(3U)
TSC 2000
1.5 HP
(8 HP)
weight:
0.9kg (2 lb)
165 (6.50)
70.8
(2.79)
105 (4.13)
100 (3.94)
129 (5.08)
(3U)
TSC 3000
1.5 HP
(14 HP)
weight:
1kg (2.2 lb)
166.5 (6.56)
(21 HP)
(24 HP)*
16 HP
4.5 HP
7.5 HP*
101.2 (3.98)
116.2 (4.57)*
106.3 (4.19)
121.5 (4.78)*
106 (4.17)
129 (5.08)
(3U)
TSC 5000
100 (3.94)
5 HP
weight:
1.7kg (3.8lb)
2.1kg (4.6lb)*
* 5 VDC output units
1 U = 44.45mm (1.75“)
1 HP = 5,08mm (0.2“)
Specifications can be changed without notice
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Page 9
DC/DC Converter
TSC Series 50 – 2500 Watt
Outline Dimensions mm (inches)
5HP
100 (3.94)
129 (5.08)
(3U)
9HP
166.5 (6.56)
213 (8.39)
28 HP
106 (4.17)
TSC 600
TSC 6000
7.5HP
(42 HP)
weight:
180.6 (7.11)
TSC 600:
second connector for all
models with 5 VDC output
TSC 600
2.6kg (5.7 lb)
TSC 6000:
second connector for all models
with output voltage 26 VDC
and input voltage 75 VDC
TSC 6000
3.5kg (7.7lb)
TSC 2600
100 (3.94)
226 (8.90)
213 (8.39)
28 HP
106 (4.17)
5HP
129 (5.08)
(3U)
9HP
7.5 HP
180.6 (7.11)
(42 HP)
second connector for all models
with output voltage 26 VDC
and input voltage 75 VDC
weight:
4.5kg (9.9lb)
1 U = 44.45mm (1.75“)
1 HP = 5,08mm (0.2“)
Specifications can be changed without notice
www.tracopower.com
Page 10
DC/DC Converter
TSC Series 50 – 2500 Watt
Outline Dimensions mm (inches)
238 (9.37)
262.5 (10.33)
(6U)
con 2
233.3 (9.19)
TSC 1200
con 1
164 (6.46)
50.4
1.5 HP
(1.98)
(10 HP)
weight:
1.7kg (3.8lb)
238 (9.37)
262.5 (10.33)
(6U)
con 2
233.3 (9.19)
TSC 1300
con 1
164 (6.46)
70.8
1.5 HP
(2.79)
weight:
2.0kg (4.4lb)
(14 HP)
5HP
TSC 1500
166.5 (6.56)
116.2 (4.57)*
101.2 (3.98)
106.3 (4.19)
121.5 (4.78)*
(21 HP)
(24 HP)*
16 HP
237.5 (9.35)
con1
233.3 (9.19)
262.5 (10.33)
(6U)
con2
4.5HP
7.5HP*
Screw terminal connection
for high current models
weight:
3.0kg (6.6lb)
3.7kg (8.1lb)*
* 5 VDC output units
1 U = 44.45mm (1.75“)
1 HP = 5,08mm (0.2“)
Specifications can be changed without notice
www.tracopower.com
Page 11
DC/DC Converter
TSC Series 50 – 2500 Watt
Outline Dimensions mm (inches)
5HP
116.2 (4.57)*
101.2 (3.98)
(21 HP)
(24 HP)*
con 1
226 (8.90)
106.3 (4.19)
121.5 (4.78)*
233.3 (9.19)
262.5 (10.33)
(6U)
con 2
237.5 (9.35)
TSC 3500
16 HP
4.5HP
7.5HP*
Screw terminal connection
for high current models
weight:
5.0kg (11.0lb)
6.2kg (13.6lb)*
* 5 VDC output units
5 HP
233.3 (9.19)
262.5 (10.33)
(6U)
con 2
237.5 (9.35)
TSC 3700
con 1
226 (8.90)
142 (5.59)
7.5 HP
19 HP
131.5 (5.18)
(28 HP)
Screw terminal connection
for high current models
weight:
6.5kg (14.3lb)
5 HP
TSC 3600
226 (8.90)
213 (8.39)
237.5 (9.35)
con 1
233.3 (9.19)
262.5 (10.33)
(6U)
con 2
28 HP
7.5 HP
180.6 (7.11)
(42 HP)
Screw terminal connection
for high current models
1 U = 44.45mm (1.75“)
weight:
10kg (22lb)
1 HP = 5,08mm (0.2“)
Specifications can be changed without notice
www.tracopower.com
Page 12
DC/DC Converter
TSC Series 50 – 2500 Watt
Outline Dimensions mm (inches)
233.3 (9.19)
262.5 (10.33)
(6U)
con 2
237.5 (9.35)
5 HP
TSC 3800
con 1
226 (8.90)
284.1 (11.19)
8.5 HP
40 HP
(56 HP)
241.6 (9.51)
Screw terminal connection
for high current models
weight:
12.0kg (2.6 lb)
1 U = 44.45mm (1.75“)
1 HP = 5,08mm (0.2“)
Specifications can be changed without notice
Rev. 03/01
Jenatschstrasse 1 • CH-8002 Zurich • Switzerland
Tel. +41-1284 2911 • Fax +41-1201 1168 • e-mail: [email protected] • internet: http://www.tracopower.com
Page 13