ASM-SENSOR 3560

3560 AC mΩ HiTESTER
Components measuring instruments
Contact resistance meter with high-speed response
Meeting measurement requirements from contact
resistance to internal resistance and voltage of batteries.
This contact resistance meter complete with comparator function
and external interface utilizes the principles of the AC 4-terminal
method that gives priority to line use and allows measurement
offering high speed, high accuracy and high resolution.
External output terminal, external control terminal and RS-232C
interface are standard features. GP-IB interface and printer
interface are optionally available. The instrument also features
an Ω and V mode that offers simultaneous measurement and
comparison of battery internal resistance and open-circuit voltage,
making it highly suitable for battery inspection lines as one unit
can act as both a low-resistance meter and DMM.
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Rapid response time - approximately 84 ms (60 Hz)
■ Intuitive Operation Interface
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3
4
5
6
7
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8
9
1. HOLD button (press to hold the measurement value on the display, as well
as to control measurement using the trigger)
VIEW button (press to check comparator conditions using a one-touch
operation, as well as to set the power supply frequency)
Executes zero adjustment and switches the buzzer ON/OFF
2. COMP button (press to switch the comparator ON/OFF, as well as to enter condition
setting mode)
COMP No. button (press to select the comparator table and result output trigger)
3. Clearly visible display employing fluorescence display tube
4. Switches between the resistance and resistance/voltage measurement modes
5. Switches the auto range or the open terminal voltage limiter ON/OFF
6. Raises the range and switches the sampling rate
7. Lowers the range and switches between the RS-232C and the
GP-IB interface mode
8. Switches the voltage range, and the sense check function ON/OFF
9. External hold terminal
Features
● Fast measurement and fast quality determination
In the FAST mode, the instrument performs lightening fast
measurements at 60 times/sec with a response time of about 84
ms (at 60 Hz) to reduce the line tact time. This helps increase
mass-production efficiency. The comparator has memory for
30 configuration tables which enables one unit to perform
quality determination of many measurement objects all having
different characteristics.
● Low-power resistance measurement
● High-resolution measuring
High-resolution measurement of 1 µΩ in the 30 mΩ range.
● Sense check function for prevention of erroneous
measurements
Earlier instruments only perform sense check on the source
side, but the 3560 unit also conducts a check on the sense
side to guarantee against erroneous measuring and wrong
evaluation.
Conduct low power resistance measurements according to the
IEC 512-2 standard. Accurately measure contact resistance
without destroying the oxide film on contact surfaces of
components such as relays and connectors.
● PC interfaces
● Battery measurement
● Comfortable operation
Since DC voltage measuring can be performed simultaneously,
the 3560 can also be applied to measure open-circuit voltage
of batteries. One unit can measure both internal resistance
and open-circuit voltage for complex quality evaluation.
Furthermore, using the voltage limiter OFF function enables
even more stable measurement of battery internal resistance.
RS-232C interface and external control terminal are standard
features. Printer interface and GB-IP interface are available as
options.
The number of switch operations has been reduced to achieve
simple and intuitive operation.
● Versatile array of leads
A wide selection of test leads, such as clip leads, pin leads and
4-terminal leads, are available, allowing you to select the most
suitable type for the component to be measured.
■ Comparator Function
Two settings are available in the resistance measurement
mode: the upper limit and lower limit value settings. In the
low-resistance and voltage measurement mode, the upper limit
and lower limit value settings can be made separately for the
two measurement items. When both are determined as IN,
PASS is indicated, in other cases FAIL is indicated. In addition
to the Hi/IN/Lo and PASS/FAIL indications, the results can
also be signaled by a buzzer and output via an open-collector
output.
Up to 30 comparator configuration tables can be memorized,
each storing settings for a measurement mode, measurement
range, upper and lower limit values and a buzzer mode.
Resistance comparator value setting
Buzzer mode setting
Voltage comparator value setting
■ Comparator setting example
Resistance range 300 mΩ (upper
limit value 180.00 mΩ/lower limit
value 170.00 mΩ), voltage range 5
V (upper limit value 3.8000 V/lower
limit value 3.5000 V), Table No.1,
buzzer set to sound for PASS.
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High-Speed Measurement Contributing to
Super Efficient Production Lines
■ Designed for System Use
Utilize the built-in external control terminal to select the
comparator table, as trigger and for requesting printout, etc.
The external output can be used for output of comparator
results, measurement completion (EOC) and NG output. These
external input and output capabilities have been designed with
systems integration in mind.
Timing Chart Example
The following shows a timing example for reading out the
comparator results using the HOLD function and external
input and output features.
Power button
Built-in RS-232C
External control terminal
External output terminal
GP-IB or printer interface
Nature of external control and outputs (negative logic)
● Control
(CMOS/5 V max.)
• Measurement trigger (TRIG)
• Comparator output request (MANU)
• Zero adjustment request (0 ADJ)
• Print request (PRINT)
• Comparator table selection (COMP)
• EXT.DCV (DC5V - 24V)
• GND
t1: Approx. 80 ms (FAST 60 Hz), approx. 660 ms (MEDIUM 60 Hz), approx. 1.6s (SLOW 60 Hz)
Approx. 95 ms (FAST 50 Hz), approx. 795 ms (MEDIUM 50 Hz), approx. 1.92s (SLOW 50 Hz)
t2: Approx. 5 ms
t3: Approx. 1 ms
In the HOLD mode, the sequence is simple as EOC is retained until the next
trigger is input. Furthermore, the display and output are retained until the
next EOC is entered.
t1: [Stabilizing time] Following chuck, the trigger is input after the
measuring current has stabilized.
t2: [Detection time]
Time from when chuck is detected until the NG
signal becomes Lo.
* t1 and t2 differ with the measured object. The figures are reference values in case
of pure resistance.
t3: [Evaluation time]
The time from when the measurement value is
judged at the point when the trigger is input and until
the EOC signal is output. The comparison result is
decided on the rising edge of EOC. At this point, the
evaluation result is obtained.
● Output
(Open-collector output/35V - 50mA max.)
• Comparator result signals (Hi, IN,
Lo/PASS, FAIL)
• Measurement termination signal
(EOC)
• Measurement irregularity detection
signal (NG)
Switch between automatic and manual output of comparator results
(set using panel buttons)
In the AUTO mode, the comparator results are continuously output. In the MANU mode,
the results are only output when the external MANU and GND terminals are shortened.
● MANU mode
RS-232C Interface Specifications
Transmission method: Start-stop synchronization, full duplex.
Transmission speed: 9600 bps. Data length: 8 bits. Parity: None. Stop
bit: 1 bit. Handshake: Hardware. Delimiter: CR+LF. Connecting cable:
D-Sub 9-pin female/female connector. Reverse connection.
■ External Interfaces (Options)
Install the optional 9588 GP-IB interface to gain full remote
control of the instrument from a PC. Add the 9589 Printer
Interface to enhance the device with printing capabilities via
the 9203 Digital Printer or your own Centronics-based printer.
Connecting the 9203 provides multi-function printing, such
as interval printing, statistical processing of maxima, minima,
average, standard deviation, histogram and graph printing.
Print example
9588 GP-IB Interface Specifications
Conforming standard: IEEE-488.1 1987/Reference standard: IEEE-488.2 1987
Resistance value histogram
9203 Digital Printer Specifications
● Printer type: Thermal Line Printer
● Statistical processing: Up to 99,999
data points
● Histogram and graphics: Up to 5,000
data points
● Dimensions and mass: Approx. 215
(W)×160 (H)×54 (D)mm ,1kg / [8.5" (W)
× 6.3" (H) × 2.1" (D) , 35.3 oz.]
*Note: For further details, please refer to
the product catalog for the HIOKI
3550 Battery HiTESTER series, or
click onto our website at http://
www.hioki.co.jp.
Statistical processing
Resistance value graph printout
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■ Specifications
Measurement method: Resistance
AC (1kHz ± 0.2Hz) 4-terminal method
A/D method:
∑-∆ method with sample hold function
Display:
Fluorescent character display tube.
• Buzzer output:
(ON/OFF setting possible)
Maximum input voltage: DC 60 V max. (AC input is not possible)
Provided (disabled when comparator is ON)
Input overrange:
" OF " display
Between power supply line and protective ground terminal /
AC 2.3 kV rms for 1 minute
Withstand voltage:
Resistance [31000], voltage [50000] counter
Auto-ranging:
External output terminals: [Open-collector output] (DC 35V-50mA max.)
comparator results, measurement termination, measurement
irregularity signal
Measurement irregularity: " ---- " display (NG: External output of measurement irregularity signal)
Sampling rate:
[FAST]
[MEDIUM]
[SLOW]
50 Hz
50 times/s
6.25 times/s
1.56 times/s
60 Hz
60 times/s
7.52 times/s
1.88 times/s
[FAST]
[MEDIUM]
[SLOW]
50 Hz
100 ms
800 ms
1.92 s
60 Hz
84 ms
667 ms
1.60 s
Response time:
External control terminal: [CMOS input] Measurement trigger, comparator trigger,
printer, zero-adjustment, comparator number selection,
external power supply possible (DC 5 V to 24 V)
Environment conditions: Operating temperature and humidity range: 0 to 40˚C (32˚F
Resistance
Hi
IN
Lo
to 104˚F) , 80% RH or less.
Storage temperature and humidity range: -10 to 50˚C (14˚F
to 122˚F) , 80% RH or less.
Operating conditions: Indoors, below an altitude of 2000 m.
(no condensation)
Power supply:
Comparator output (Resistance/voltage measurement mode)
Hi
IN
Lo
FAIL (red)
FAIL (red)
FAIL (red)
FAIL (red)
PASS (green)
FAIL (red)
FAIL (red)
(FAIL) (red)
FAIL (red)
Voltage
RS-232C (standard), GP-IB or printer interface [Centronics]
(option)
Interfaces:
(When non-conductive resistance is measured. The response time
differs depending on the measured object.)
Comparator:
AC 100V to 240V (±10%), automatic voltage selection, 50/60Hz
Maximum rated power: 30 VA
Dimensions and mass: 215(W) × 80(H) × 320(D)mm, 2.1kg / [8.5"(W) × 3.1"(H) ×
12.6"(D), 74.1 oz.] (not including options)
Included accessory:
9287-10 CLIP TYPE LEADS (1)
Conforming standards: EMC
* Restricted to Hi, IN, Lo in the resistance measurement mode.
• Mode switch:
• Comparator points:
[Resistance measurement mode]: Switchable between Hi, Lo and IN.
[Resistance/voltage measurement mode]: Switchable between PASS and FAIL.
EN61326:1997+A1:1998+A2:2001
EN61000-3-2:2000
EN61000-3-3:1995+A1:2001
EN61010-1:2001
Pollution degree: level 2
Safety
Switchable between AUTO and MANU.
Up to 30 comparator condition settings can be memorized.
■ Measurement Ranges
Conditions for guaranteed accuracy: at 23˚C±5˚C[73.4˚F ±9˚F], 80% RH (no condensation), following 30 min.
warming-up, and after zero adjustment
[Resistance measurement] (Sampling speed : SLOW)
[Voltage measurement] (Sampling speed : SLOW)
Range
30mΩ
300mΩ
3Ω
30Ω
300Ω
3kΩ
Range
DC 5V
DC 50V
Maximum
display value
31.000mΩ
310.00mΩ
3.1000Ω
31.000Ω
310.00Ω
3.1000kΩ
Maximum
display
±5.0000V
±50.000V
Resolution
1µΩ
10µΩ
100µΩ
1mΩ
10mΩ
100mΩ
Resolution
100µV
1mV
Measurement
current
7.4mA
1mA
100µA
10µA
5µA
1.5µA
Accuracy
±0.05%rdg. ±5dgt.
±0.05%rdg. ±5dgt.
Accuracy
Temperature
modules
Open-terminal
voltage
±0.5%rdg.±8dgt.
* In the case of MEDIUM: Add 3 dgt. to the above dgt. error
FAST: ±0.5% rdg. ±8 dgt. (30 mΩ)/±0.5% rdg. ±6 dgt. (other ranges)
However, in the case of FAST, the display counter decreases 4 digits in all ranges.
(±0.05% rdg. ±0.8 dgt.)/˚C (1.8˚F) *FAST: 300m to 3kΩ range (±0.05% rdg. ± 0.6 dgt.)/˚C (1.8˚F)
20 mV peak max. (when limiter is ON)
3560 AC mΩ HiTESTER
Temperature
modules
(±0.005% rdg. ±0.5 dgt.)/˚C (1.8˚F)
* MEDIUM: Add 3 dgt. to the accuracy dgt. error
FAST: Add 5 dgt. to the accuracy dgt. error
* During charging, the measurement value may be unsteady due to
ripple voltage.
* Resistance with inductance elements may not always be
measurable.
9452
9287-10 (included)
9453
9455
same appearance
as 9461
● Options
0.8 dia.
9233
[for connecting the 3560 to the 9203/2meters]
RECORDING PAPER (for the 9203/10meters,10rolls)
Tip
magnified
view
Approx. 85 cm
between connectors,
and 8 cm between
probes
9461
Approx. 80 cm
between connectors,
and 20 cm between
probes
9465 & 9466
Approx. 80 cm
between connectors,
and 30 cm between
probes
Current side
Voltage side
0.2/0.2 dia.
Approx. 40 cm
between connectors,
and 25 cm between
probes
9454
9467
For zero-adjustment
when 9461 or 9465 is
used.
Approx. 40 cm
between connectors,
and 25 cm between
probes
9770 -- in detail
Approx. 85 cm between
connectors, and 25 cm
between probes, 29 mm
dia.
9771 -- in detail
Cable length:
connector to fork
40cm, fork to probes
25cm
0.6 mm dia.
1.8 mm dia.
7.4 mm
9 mm
9 mm
9770/9771
Cable length :
connectors to lead
branch approx. 1.7m,
lead branch to probes
approx. 10 cm
2 mm
9452 CLIP TYPE LEADS
9453 FOUR TERMINAL LEADS
9454 ZERO ADJUSTMENT BOARD (for 9461,9465)
9455 PIN TYPE LEADS (for high-density use)
9461 PIN TYPE LEADS
9465 PIN TYPE LEADS
9466 REMOTE CONTROL SWITCH
9467 LARGE CLIP TYPE LEADS
9770 PIN TYPE LEADS
9771 PIN TYPE LEADS
* Non CE mark.
* 9588 GP-IB INTERFACE
9151-02 GP-IB CONNECTION CABLE (2 meters)
9151-04 GP-IB CONNECTION CABLE (4 meters)
9589 PRINTER INTERFACE
9203 DIGITAL PRINTER
9425 CONNECTION CORD (20-pin half-pitch—36pin/D-sub)
0.2 mm
2.2 mm
DISTRIBUTED BY
HEAD OFFICE :
81 Koizumi, Ueda, Nagano, 386-1192, Japan
TEL +81-268-28-0562 / FAX +81-268-28-0568
E-mail: os-com@hioki.co.jp
HIOKI USA CORPORATION :
6 Corporate Drive, Cranbury, NJ 08512 USA
TEL +1-609-409-9109 / FAX +1-609-409-9108
E-mail: hioki@hiokiusa.com
Shanghai Representative Office :
1310 Shanghai Times Square Office
93 Huaihai Zhong Road
Shanghai, 200021, P.R.China
TEL +86-21-6391-0090, 0092
FAX +86-21-6391-0360
E-mail: info@hioki.cn
All information correct as of Mar. 3, 2006. All specifications are subject to change without notice.
3560E3-63B-03K
Printed in Japan