NUMBER TYPE PRODUCT SPECIFICATION GS-12-547 TITLE PAGE 0.8mm BergStak® Product Specification REVISION 1 of 8 AUTHORIZED BY Matthew Cheong D DATE 30 Mar 10 CLASSIFICATION UNRESTRICTED 1.0 OBJECTIVE This specification defines the performance, test, quality and reliability requirements of 0.8mm pitch BergStak® product. 2.0 SCOPE This specification is applicable to the termination characteristics of 0.8mm pitch BergStak® family of products, with 30 uin/ 0.76 um Palladium-Nickel plating, which provides electrical connections between parallel mounted boards. 3.0 GENERAL This document is composed of the following sections: PARAGRAPH 1.0 2.0 3.0 4.0 4.1 5.0 5.1 5.2 5.3 5.4 5.5 6.0 6.1 6.2 6.3 4.0 TITLE OBJECTIVE SCOPE GENERAL APPLICABLE DOCUMENTS Standards and Specifications REQUIREMENTS Qualification Material Finish Design and Construction Rating PERFORMANCE Performance Test Methods Test Sequence APPLICABLE DOCUMENTS 4.1 Standards and Specifications 4.1.1MIL-STD-202: Test methods for electronic and electrical component parts. 4.1.2MIL-STD-1344: Test methods for electronic connectors. 4.1.3EIA 364: Electronic connector/socket test procedures including environmental classifications. 4.1.4QQ-N-290: Nickel plating. 4.1.5QQ-N-533: BeCu strip. 4.1.6MIL-G-45204: Gold plating electrodeposited 4.1.7MIL-C-45662: Calibration system requirements Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:D STATUS:Released Printed: Apr 27, 2010. NUMBER TYPE GS-12-547 PRODUCT SPECIFICATION TITLE PAGE 0.8mm BergStak® Product Specification REVISION 2 of 8 AUTHORIZED BY Matthew Cheong D DATE 30 Mar 10 CLASSIFICATION UNRESTRICTED 5.0 REQUIREMENTS 5.1 Qualification Connectors furnished under this specification shall be capable of meeting the qualification test requirements specified herein. 5.2 Material 5.2.1.1 Housing: All housing materials shall be high temperature plastic, rated flame retardant 94V-0 in accordance with UL-94. 5.2.2 Receptacle Terminal: Beryllium Copper 5.2.3 Plug Terminal: Brass. 5.2.4 Metal Cap: Stainless steel. 5.2.5 Hold Down: Brass. 5.3 Finish The finish for applicable components shall be specified in product drawings with plating area, plating material and plating thickness. 5.4 Design and Construction The connector shall be a multi-piece assembly having two rows of contacts with surface mount soldertail terminations for installation on printed wiring board. 5.5 Rating Voltage Rating 100V AC Current Rating 0.8A Max. Temperature Rating 6.0 -40°C ~ 125°C PERFORMANCE Unless otherwise specified, the performance of connectors given in the attached list shall satisfy the values specified in Table 6.1. The performance test shall follow the test method and the test sequence given in Table 6.2 & 6.3 under the environmental conditions listed below. All connectors to be tested shall be free of defects such as burr, flaw, void, blister etc. which will affect the life and application of connectors. • Temperature ---------- 15°C ~ 35°C • Humidity ---------------- 25% ~ 85% • Pressure --------------- 86 ~ 106KPa Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:D STATUS:Released Printed: Apr 27, 2010. NUMBER TYPE PRODUCT SPECIFICATION GS-12-547 TITLE PAGE 0.8mm BergStak® Product Specification REVISION 3 of 8 AUTHORIZED BY Matthew Cheong D DATE 30 Mar 10 CLASSIFICATION UNRESTRICTED 6.1 Performance TABLE 6.1 Test Item 6.1.1 Visual Examination Requirements Product shall meet the requirements of product drawings. Visual Examination performed under 10X magnification. Parts should be free from blistering, discoloration, cracks, etc Electric Requirements 6.1.2 Low Level Contact Resistance(LLCR) 6.1.3 Dielectric Withstanding Voltage 6.1.4 Insulation Resistance 6.1.5 Current Rating Initial --------------- 30 mΩ Maximum After test ---------- 50 mΩ Maximum No evidence of arc-cover, insulation breakdown or leakage current in excess of 1 mA. 1000 MΩ Minimum Temperature rise above ambient shall not exceed 30°C with all contacts powered at 0.8A Mechanical Requirements 6.1.6 6.1.7 6.1.8 6.1.9 Vibration Shock Mating Force Un-mating Force 6.1.10 Durability 6.1.11 6.1.12 6.1.13 Solderability Resistance to Solder Heat Contact Retention Force 6.1.14 Reseating No discontinuity greater than 1 microsecond No discontinuity greater than 1 microsecond 0.9N (90 gramf) Maximum per contact. 0.1N (10 gramf) Minimum per contact. Initial --------------- 30 mΩ Maximum After test ---------- 50 mΩ Maximum Solder coverage ---------- 95% Minimum No evidence of physical or mechanical damage. 1N Minimum per contact. Manually unplug/replug the mated connector assembly. Environmental Requirements 6.1.15 Thermal Shock 6.1.16 Temperature Life 6.1.17 Cyclical Humidity & Temperature 6.1.18 Mixed Flow Gas 6.1.19 Thermal Disturbance Initial --------------- 30 mΩ Maximum After test ---------- 50 mΩ Maximum Initial --------------- 30 mΩ Maximum After test ---------- 50 mΩ Maximum Initial --------------- 30 mΩ Maximum After test ---------- 50 mΩ Maximum Initial --------------- 30 mΩ Maximum After test ---------- 50 mΩ Maximum Initial --------------- 30 mΩ Maximum After test ---------- 50 mΩ Maximum Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:D STATUS:Released Printed: Apr 27, 2010. NUMBER TYPE PRODUCT SPECIFICATION GS-12-547 TITLE PAGE REVISION 4 of 8 0.8mm BergStak® Product Specification AUTHORIZED BY Matthew Cheong D DATE 30 Mar 10 CLASSIFICATION UNRESTRICTED 6.2 Test Methods TABLE 6.2 Test Item 6.2.1 Visual Examination 6.2.2 Low Level Contact Resistance(LLCR) 6.2.3 Dielectric Withstanding Voltage 6.2.4 Insulation Resistance 6.2.5 6.2.6 Current Rating Vibration Test Methods Visually and functionally inspected. Under 10X magnification. Figure 1 EIA-364-23 Test method of connection as Figure 1. Test current ---------------- 100 mA Maximum Open circuit ---------------- 20 mV Maximum Number of readings ------ 100 separable contact interface minimum or 3 connectors whichever is greater EIA-364-20 Method B, Test Condition I Test voltage ---------------- 500 Vrms AC Duration --------------------- 1 minute Measure between adjacent terminals of mated connectors. Number of readings ------ 30 (10 readings per connector set) EIA-364-21 Test voltage ---------------- 500 V DC Duration --------------------- 1 minute Measure between adjacent terminals of mated connectors. Number of readings ------ 30 (10 readings per connector set) EIA-364-70 Ambient still air ------------- 25°C All contact powered ------- 0.8A EIA-364-28 Test Condition V, Letter D Frequency ------------------ 50 to 2000 Hz Power spectral Density -------- 0.1 g2/Hz Overall rms g ---------------- 11.95 Duration --------------------- 1 1/2 hours in each of three mutually perpendicular axes (4 1/2 hours total). Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:D STATUS:Released Printed: Apr 27, 2010. NUMBER TYPE GS-12-547 PRODUCT SPECIFICATION TITLE PAGE REVISION 5 of 8 0.8mm BergStak® Product Specification AUTHORIZED BY Matthew Cheong D DATE 30 Mar 10 CLASSIFICATION UNRESTRICTED 6.2.7 6.2.8 6.2.9 Shock Mating Force Un-mating Force 6.2.10 Durability 6.2.11 Solderability EIA-364-27, Test Condition A Accelerated velocity ----- 490 m/s2 (50G). Waveform ------------------ half-sine shock pulse. Duration -------------------- 11 mSec. Velocity change ----------- 11.3 feet per second Number of cycles --------- 18 EIA-364-13 Operating speed ---------- 25 mm/minute No lubrication and utilize free-floating fixture. Number of connectors -------- 5 mated pair EIA-364-13 Operating speed ---------- 25 mm/minute No lubrication and utilize free-floating fixture. Number of connectors -------- 5 mated pair EIA-364-09 Operating speed ---------- 25 mm/minute Number of cycles ------------- 100 Pre-Conditioning cycles ------ 25 For leaded: Solder temperature ------- 230 ± 5°C. Immersion duration ------- 3± 0.5 seconds Flux immersion ------------ 5 to 10 seconds Flux and solder material are defined in MIL-STD-202, method 208 For Non- leaded: Solder temperature ------- 260 ± 5°C. Immersion duration ------- 3± 0.5 seconds Flux immersion ------------ 5 to 10 seconds Flux and solder material are defined in MIL-STD-202, method 208 For leaded: Peak temperature --------- 240 ± 5°C. Duration --------------------- 10 seconds 6.2.12 Resistance to Solder Heat 6.2.13 Contact Retention Force 6.2.14 Reseating 6.2.15 Thermal Shock For Non- leaded: Peak temperature --------- 260 ± 5°C. Duration --------------------- 10 seconds Operating speed ---------- 25 mm/minute Number of readings ------ 30 (10 readings per connector set) Perform 3 cycles mate/unmate EIA-364-32 Method A Temperature range ------- -40 +0/-5°C to 125 +5/-0°C Time at temperature extremes ----- 30 minutes Test Duration (A-4) --------- 10 cycles Transfer Time ---------------- 5 minutes maximum Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:D STATUS:Released Printed: Apr 27, 2010. NUMBER TYPE GS-12-547 PRODUCT SPECIFICATION TITLE PAGE 0.8mm BergStak® Product Specification REVISION 6 of 8 AUTHORIZED BY Matthew Cheong D DATE 30 Mar 10 CLASSIFICATION UNRESTRICTED 6.2.16 Temperature Life EIA-364-17 Method A, Test Condition 4 Temperature --------------- 105 ±5°C. Duration Condition D ---- 1000 hours. Plug & receptacle to remain mated without electrical load. LLCR measured @ Initial, 250 and 1000 hours Pre-Conditioning Temperature ----- 105 ±5°C Pre-Conditioning Duration ----------- 120 hours 6.2.17 6.2.18 6.2.19 Cyclical Humidity & Temperature Mixed Flow Gas Thermal Disturbance EIA-364-31, Method III (omit step 7b) Temperature and humidity are listed figure 2. Duration --------------------- 10 cycles. EIA-364-65, Class IIA Temperature: 30°C Relative Humidity: 70% Concentration: H2S 10 ppb NO2 200 ppb CL2 10 ppb SO2 100 ppb Test duration: 1) 7days unmated (Both halves are exposed to gas) and 7days mated 2) 14days mated **Test Group 10 is only applicable to parts with 30u GXT. EIA-364-1000 Table 4, Test Group 4 Cycle the mated connectors between 15 ± 3°C and 85 ± 3°C as measured on the part. Ramps should be a minimum of 2°C per minute, and dwell times should insure that the contacts reach the temperature extremes (a minimum of 5 minutes). Humidity is not controlled. Perform 10 cycles. Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:D STATUS:Released Printed: Apr 27, 2010. NUMBER TYPE PRODUCT SPECIFICATION GS-12-547 TITLE PAGE REVISION 7 of 8 0.8mm BergStak® Product Specification D AUTHORIZED BY DATE Matthew Cheong 30 Mar 10 CLASSIFICATION UNRESTRICTED 7.0 QUALIFICATION TEST MATRIX Table 7.1 TEST GROUP TEST ITEM Section Visual Examination Low Level Contact Resistance (LLCR) 6.1.1 6.1.2 1 2 3 4 5 6 7 8 9 10 1 1 1 3 1 3 1 3 1 1 1 1 2 5 7 9 2 4 6 8 10 1 11 3 10 2 4 6 8 10 24 68 2 4 6 8 10 12 2 4 6 8 10 12 14 3 3 3 3 7 11 13 5 5 Dielectric Withstanding Voltage Insulation Resistance 6.1.4 4 10 Current Rating 6.1.5 12 Vibration 6.1.6 7 Shock 6.1.7 9 Mating Force 6.1.8 Un-mating Force 6.1.9 Durability Pre-conditioning 6.1.10 Durability 6.1.10 Solderability Resistance To Solder Heat 6.1.11 Contact Retention Force 6.1.13 Reseating 6.1.14 9 Thermal Shock Temperature Life PreConditioning Temperature Life Cyclical Humidity & Temperature Mixed Flowing Gas 7 days unmated Mixed Flowing Gas 7 days mated Mixed Flowing Gas 14 days mated Thermal Disturbance 6.1.15 5 Number of Samples 6.1.3 3 11 25 8 46 9 6 3 7 2 6.1.12 2 2 6.1.16 5 6.1.16 6.1.17 5 8 7 6.1.18 7 6.1.18 9 6.1.18 7 6.1.19 9 11 3 5 3/3 3 5 3 3 3 3 3 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:D STATUS:Released Printed: Apr 27, 2010. NUMBER TYPE PRODUCT SPECIFICATION GS-12-547 TITLE PAGE REVISION 8 of 8 0.8mm BergStak® Product Specification D AUTHORIZED BY DATE Matthew Cheong 30 Mar 10 CLASSIFICATION UNRESTRICTED 8.0 RECORD RETENTION REVISION RECORD REV PAGE 1 ALL 2 DESCRIPTION ECR # DATE -- 12 Feb 08 -- 12 Feb 08 INITIAL PRELIMINARY Change test sequence Group I adding Cyclical Humidity & Temp/removing Temp Life Pre-conditioning A ALL INITIAL RELEASE S08-0033 1 Apr 08 B 5 Addition of temperature for LF parts to Section 6.2.11 & 6.2.12 S08-0332 8 Oct 08 C 3-4 Current Rating, change to 0.8A, Section 6.1.5 & 6.2.5 S09-0329 28 Oct 09 D 2 Update Section 5.5, Temperature Rating -40°C ~ 125°C S10-0070 30 Mar 10 Copyright FCI Form E-3334 Rev F GS-01-001 PDM: Rev:D STATUS:Released Printed: Apr 27, 2010.