COMPACT CONTROLLER M [CC-M] (PROGRAMMABLE CONTINUOUS OUTPUT TYPE) Digital Controller DATA SHEET PDA2 The Compact Controller M (programmable continuous output type) is a multi-loop process controller. It accepts 1 to 5 V DC and signals from thermocouples and resistance bulb as input, and is provided with abundant control and computation functions to allow configuring a flexible system with a high cost performance. FEATURES 1. Multi-loop controller of up to 4 control outputs. CC-M has max.4 control outputs,that is real 4-loop multiloop controller. [Note] In this data sheet, the term "loop" is used in the same meaning as the quantity of control output. 2. Control and computation functions dependent on wafers Control and computation functions are implemented by combining function-software packages called "WAFERS." Since the WAFERS are built in the controller, optimum system can be programmed by using the front-panel keys and the PC based configurator. 3. High visibility ensured with color graphic display A color LCD is adopted for graphic display of multi-loop bar graph and trend screens,etc. 4. Communication function (option) Fuji PLC link (T-link) are available. 5. Back-up (option) If the controller becomes faulty, influence over the system can be evaded by changing the built-in backup operation unit. 6. Memory card (option) Memory card can save any data, for example process input, WAFER output, etc. SPECIFICATIONS 1. Control and Computation Functions Control and computation functions are implemented by combining function-software packages called "WAFERS." Combination of WAFERS is called "WAFER connection." CC-M comprises 100 kinds of WAFERS. WAFER connection is made by operating the keys on the front panel or using the PC based configurator. (1) PID control • Number of loops and PID : Selectable among the following 1 loop (1 control output / 2PID) 2 loops (2 control outputs / 4PID) 4 loops (4 control outputs / 8PID) • Proportional band (P) : 1.0 to 3276.7%, set at 3000.0% for delivery • Integration time (I) : 0.1 to 3276.7 s, set at 3000.0 s for delivery • Derivative time (D) : 0.0 to 900.0 s, set at 0.0 s for delivery (2) Programming function • Programming method : WAFER connection • Program capacity : 48 WAFERS x 4 loops (max. 192 WAFERS) A maximum of 48 WAFERS usable in 1 loop • Kind of wafer : 100 kinds listed in Table 1 EDS11-132b Date July 15, 2005 PDA2 (3) Computation cycle : 200 ms for 4-loop (8PID) control of simplicity PID (4) Alarm function • Method : Alarm can be displayed and output through WAFER connection. • Kinds : Each high/low of PV, SV and MV, PV change rate alarm, MV change rate alarm, high/low deviations. 2. Input Signals Performance under reference condition (23± 2˚C, 55± 10%RH, 100 V to 240 V AC, 50/60Hz power supply frequency or 24 V DC power supply voltage, free from vibration and the effect of external noise) 2-1 Analog input signal • Number of inputs Screw terminal ; 7 inputs Compression terminal ; 8 inputs • Inpute signal types : DC voltage, DC current, thermocouple (option), resistance bulb (option) Two thermocouple inputs or two resistance bulb inputs are selectable. (1) DC voltage / DC current • Input range: Selectable among 0 to 5 V DC, 1 to 5 V DC and 0 to 10 V DC Initial set before delivery : 1 to 5 V DC • Input accuracy: ± 0.1% of input span± 1 digit • Scaling (Engineering data conversion) : Settable within a range from -32767 to 32767 4, 3, 2, 1 or 0 digit below decimal point is selectable. Initial set before delivery : 0.00% to 100.00% • Engineering unit: Settable in up to 8 characters Usable characters: Alphabets numerals, symbols such as +, – ,*,etc. • Input accuracy guarantee range: –5% to 105% of input range. However, minus inputs are excluded. • Maximum continuous permissible voltage: ± 35 V • Input resistance: 1 MΩ or more • Influence by ambient temperature: ± 0.1% FS/10°C or less. • Influence by power supply fluctuation: ± 0.1% FS or less. • Isolation : Non-isolated from internal circuit. • In case of current input: Shunt resistor need to be connected to the analog input terminal. (250 Ω shunt resistor is optional item) (2) Thermocouple (option) • Types and measurable ranges: * See Table 2. • Input accuracy: ± 0.2% FS ± 1 digit [Note]B type: ± 5% between 0 to 400˚C S and R type: ±1% between 0 to 500˚C All type of TC: ± 5% under –100˚C 2 • Reference junction compensation error: ± 1.0°C (provided measurable range is –50°C and higher) [Note]Reference junction compensation resistor is connected at external input terminal in case of thermocouple input is ordered. • Input accuracy guarantee range: –5% to 105% of input range. • Input resistance: 1 MΩ or more • Allowable signal source resistance: 100 Ω or less (Zener barrier connection unallowable) • Influence by signal source resistance: About 0.25 µV/Ω • Influence by ambient temperature: ± 0.2% FS/10°C ± 1°C or less. • Influence by power supply fluctuation: ± 0.2% FS ± 1˚C or less • Burnout detection: Provided • Isolation: Isolated from internal circuit. (3) Resistance bulb (option) • Types and measurable ranges: * See Table 2. • Input accuracy: ± 0.2% FS ± 1 digit • Input accuracy guarantee range: -5% to 105% of input range • Allowable wiring resistance: 10Ω or less per wire, provided wiring resistance must be equal among 3 wires (Zener barrier connection unallowable) • Influence by ambient temperature: ± 0.2% FS/10˚C or less. • Influence by power supply fluctuation: ± 0.2% FS or less • Burnout detection: Provided • Isolation: Isolated from internal circuit. [Note] FS: full span. • Sampling period : 100 ms 2-2 Digital input signal • Number of inputs : 10 inputs • Electrical specifications : No-voltage contact or transistor contact ON/0 V, OFF/24 V, ON current/about 8 mA Isolated from the internal circuit by photocoupler. Not isolated between each digital input and output. • Contact rating : 30 V DC, 10 mA or more • Signal judgment : No-voltage contact Contact resistance; 200 Ω or less at ON, 100 kΩ or more at OFF : Transistor contact 1 V max at ON., leakage current 100 µA max. at OFF 3. Output Signals Performance under reference condition (23± 2˚C, 55± 10%RH, 100 V to 240 V AC, 50/60 Hz power supply frequency or 24 V DC power supply voltage, free from vibration and the effect of external noise) 3-1 Analog output signal (1) Control output • Number of outputs : Selectable among 1, 2 and 4 outputs • Output signal : 4 to 20 mA DC • Output accuracy : ± 0.2% FS • Load resistance : 600 Ω or less • Output accuracy guarantee range : 2 to 22 mA DC • Influence by ambient temperature : ± 0.2% FS/10˚C or less • Influence by power supply fluctuation : ± 0.2% FS or less • Isolation : Non-isolated from internal circuit (2) Auxiliary analog output • Number of outputs: Screw terminal ; 5 outputs Compression terminal ; 4 outputs • Types of signal : Selectable among 0 to 5 V DC, 1 to 5 V DC and 0 to 10 V DC Initial set before delivery: 1 to 5 V DC • Output accuracy : ± 0.1% FS • Load resistance : 15 kΩ or more • Output guarantee range : 1 to 5 VDC : –12.5% to 112.5% : 0 to 5 VDC : 0% to 112.5% : 0 to 10VDC : 0% to 105% • Influence by power supply fluctuation : ± 0.1% FS or less •Isolation : Non-isolated from internal circuit 3-2 Digital output signal • Number of outputs : 10 outputs • Electrical specifications : Transistor open collector 1 V max. at ON, 10 µA max at OFF. Isolated from the internal circuit by photocoupler. Not isolated between each digital input and output. • Output rating : 30 V DC, 100 mA max. (resistive load) 3-3 Fault output signal (terminal symbol FLT) • Number of outputs : 1 output • Electrical specifications : Transistor open collector 1 V max. at ON, 10 µA max at OFF. Isolated from the internal circuit by photocoupler. Not isolated between each digital input and output. • Output rating : 30 V DC, 100 mA max. (resistive load) 4. Display • Display unit : 16 Colors graphic liquid crystal display, with CFL back light and contrast adjust function. • Contents of display : Menu : Loop panel (1, 2, 4 and 8 loops) Bar graph display, digital display, etc. [Note] The term "loop" hereby indicates the number of control blocks. It does not mean the number of control out puts. : Tuning screen : Trend screen (max. 8 screens) : Alarm and alarm historical screen : Analog input/output and digital input/ output indication screen : WAFER connection screen : Parameter setting screen 5. Setting and Operation (1) Set point setting method • Setting key : Up key/down key • Setting speed : About 40 s/FS • Setting resolution : 0.05% FS/each key press (2) Control output operation method • Operation key : Up key, down key and high-speed key • Operation speed : About 40 s/FS (usual), about 8 s/FS (high speed) (3) Operation mode • Kinds of operation mode : C (or R), A, M and HM [Note] C : Cascade mode (operation according to remote set point) R : Remote mode (operation according to remote set point) A : Auto mode (operation according to the local set point) M : Manual mode (control output to be manually operated by operator) HM : Hard manual mode (the mode in which operation is performed with a backup operating device) [Remark] C and R have different nameplates, while operation is the same. • Setting method : Selectable from the followings by specifieing the code symbols. C-A-M A-M R-A-M • Changeover : Balance bumpless changeover from Auto to Remote and from Auto to Cascade Balanceless bumpless in other changeover [Note] Balance bumpless changeover is a method where each setting value needs to be balanced by operator himself at the time of changeover. Balanceless bumpless changeover is a method where each setting value is automatically balanced by the controller at the time of changeover. 3 PDA2 (4) Security • Method • Password : Setting of a password : Settable in 4 numerals (within 0000 to ffff) Initial set before delivery: 0000 • Contents of security : Inhibition of parameter setting (5) Other setting items • Tag name : Settable in up to 8 characters Usable characters; alphabes, numerals, symboles such as +, – ,*,etc. 6. Power Supply • Voltage rating : 100 V to 240 V AC 50/60 Hz/24 V DC [Accoding to Code Symbols] • Allowable range : 85 V to 264 V AC/20 V to 30 V DC [According to Code Symbols] • Frequency : 47 to 63 Hz • Power consumption : 60 VA or less (100 V to 240 V AC) : 30 W or less (24 V DC) • Power supply output voltage (terminal symbol VP and PC) : 20 V to 30 V DC, max. 40 mA 7. General performance and characteristics • Insulation resistance : 500 V DC, 50 MΩ or more. • Dielectric strength : 2,000 V AC for 1 minute between power terminal and ground terminal in case of 100 V to 240 V AC power supply : 500 V AC for 1 minute between power terminal and ground terminal in case of 24 V DC power supply. : 500 V AC for 1 minute between signal, communication terminals and ground terminal • Rush current : 60 A or less. (100 V AC to 240 V AC power supply) • Clock : Set and display year, month, day, hour, minute, second accuracy : ± 100 ppm except of time lag shorter than 1 s / power ON / OFF action. • Memory backup : Protection by lithium battery. (expected battery life is about 2 years under room temperature) Parameter and program are stored nonvolatile memory. 8. Operating and storage conditions • Location : Indoor • Operating temperature : 0 to 50˚C : 0 to 40°C in case of multiple mounting ( Temperature change rate : Max. 10˚C / h) • Transport and storage temperature : -20 to 70˚C ( Temprature change rate : Max. 20˚C / h) • Operating humidity : 5 to 90% RH, condensation unallowable 4 • Transport and storage humidity : 5 to 95% RH, condensation unallowable • Operating continuous vibration : 4.9 m/s2 or less • Transport and storage shock : Fall of 60cm max. in packed status 9. Power Failure and restart Function • Permissible duration of momentary power failure : 20 ms at 90 V AC (100 V to 240 V AC only) In the case of 24V DC, it is recommended to avoid power failure problem that system power supply unit with permissible duration of momentary power failure of 20 ms or more (PXJ, for example) is used. • Behavior at power failure detection : Control stops at detection of power failure. • Power recovery mode : Selectable initial start and continuous start 10. Self-Diagnosis • Control and computation circuit failure : Monitoring with watchdog timer • Input signal failure : Voltage/current input Monitoring of range over : Thermocouple and resistance bulb Monitoring of disconnection • Control output signal failure : Monitoring of disconnection by read back check • Behavior at failure : FLT is indicated, FLT lamp lights, FLT output signal turns on, control stops and control output is held. 11. Structure • Enclosure : Plastic (material: PC-ABS) • Finish color : Front frame and enclosure both gray • Flame resistance : UL94V-0 • Protection : Front face; IP54 (display unit and operation key) • External dimensions (W x H x D) Screw terminal type : 72 x 144 x 272 mm Compression terminal type : 72 x 144 x 280 mm • Mass : 1.9 kg or less • Mounting method : Flush on indoor panel Vertical mounting as standard Tilted mounting allowed within backward angle 0° to 45°. 90° to 45° For panel cutout dimension, refer to Panel Cutout Dimensions • External terminal : Screw terminal type (M3.5) or Compression terminal type (by the code symbols) 12. Backup Function (option) • Method : With backup operation unit • Number of control outputs : 1, 2 or 4 outputs selectable. • Output signal : 4 to 20 mA DC • Indication : Control output indication of each loop (mA indication) • Indicator : 21-segment LED • Indication changeover : Changeable to each loop by loop selection key Loop No. indicated by 1-digit LED • Operation key : Control output up, control output down, loop selection • Operation resolution : 5% • Backup changeover : Changeover has been made by the HM (Hard Manual) switch. However, changeover cannot be made when the backup operation unit is faulty. : In all loops, changeover to the HM mode is blanceless and bumpless. 13. Communications (option) 13-1 T-link interface (option) • Communication behavier : Master or slave • Master communication : Connecting to CPU capsule : I/O transmission ; 4 / 8 / 16-word inputs and / or outputs : Message transmission ; Single element • Slave communication : Connecting to I/O equipments Connectable equipments ; FTLS, PNA, PYH : I/O transmission only Input / output area is 100 words (Message transmission, transmisson between master stations, loader transmission and duplex transmission are not available.) • Common items for both master communication and slave communication : Wiring system ; multi-drop : Communication speed ; 500 kbps : Communication distance; Max. 500 m in total (for master), max. 50 m in total (for slave) : Isolation ; Not isolated from internal circuit : Terminator ; 100 Ω (optional item) 13-2 Loader interface • Communication protocol : Based on Modbus® protocol • Physical specification : RS232C • Communication distance : Max. 3 m 14. Memory Card Interface (option) • Specification : Compact Flash® (Based on CFA) • Compatible memory card : 5 V flash memory card Capacity 4, 20 and 32 MB • Application : Process data logging (32 points or less) • Saving period : 1 s min. • Data storage capacity Memory card capacity Data storge 4MB about 180 thousand data 20MB about 900 thousand data 32MB about 1.35 million data [Remark] Values of 4 points are recorded simultaneously by one data. [Note] The data of max. 16 points (4 screens) can be storaged at storage time as 1 s. • Format method : Dependent on this controller • Data readout : Readout by PC using PCMCIA card slot • Recommended memory card : Made by Sandisk corporation Sandisk compact Flash memory card is standardized and on the market. Models ; SDCFB-4-101-00 (4MB) SDCFB-20-101-00 (20MB) SDCFB-32-101-00 (32MB) 15. Standards under Conformity (1) General safety : IEC 1010-1 (1990) EN 61010-1 (1993) (2) EMC : Emission EN 50081-2 (1994) Immunity EN 50082-2 (1995) 16. Configuration Software 16-1 Programming loader software This software is installed on the CD-ROM form instruction manual (PDZQ1001) supplied with the main unit. Communication cable (PDZL1001) is optionally available. • WAFER connection can be entered, edited, uploaded and downloaded. • Operation parameter can be entered, edited, uploaded and downloaded. 16-2 Recommended personal computer system • Hardware : DOS/V machine, Pentium™ 100 MHz or higher Free hard disk capacity 40 MB or more, memory capacity 32 MB or more • Operating system : Microsoft® Windows® 98 SE/2000/XP Japanese 5 PDA2 Table 1 List of WAFERS WAFER name Primary PID Kinds Outline 9 Carries out computation on the primary loop. Secondary PID 5 Carries out computation on the secondary loop. 2 Gain schedule Outputs the PID parameter corresponding to input 1 according to the gain schedule table. 8 Bit concatevate Outputs digital data as word data to an external expansion I/O. 1 Bit slicing Slices the digital data acquired as word data from an external expansion I/O into each bit. 1 Encoder Encodes an input signal into a binary code. 1 Sawtooth wave generator Generates a sawtooth wave with a slope entered for each cycle time. 5 BCD Converts BCD data into binary data and binary data into BCD data. 6 Logical operation Carries out AND, OR, NOT, XOR and a combination of these logical operations. 8 Arithmetic operation Carries out a combination of addition, subtraction, multiplication and division. 1 Temperature/pressure Carries out temperature and compensation pressure compensation through use of differential pressure, compensated pressure, proper temperature. Linearize 7 Carries out segmented-line approximation with 15-segmentedline function. 4 Time schedule control by step or Program control polygonal line approximation with 7 segments. RS flip-flop. Flip-flop 1 Adds the change of input at each Pulse width integration 1 basic cycle to the previous integration value. Selector Compares two input values,and 1 provides High output(Large one), Low output(Small one),and result of judgement on large/small. Changeover Selects input or output via a switch 1 function.Analog hold circuit also provided. Timer Outputs on-delay,off-delay timer 1 signal via start of input signal according to timer setting. 1 Carries out absolute value processing Absolute value/sign on input and outputs the result.Also inversion judges the sign(Positive,negative)of input value and outputs the result. Square root extraction 1 Extracts square root of input value and outputs the result.Low input cutoff function equipped. Lead,lag 3 Carries out lead/lag operation on the input and outputs the results. Used as analog filter function and for various compensations. Limiter 1 Limits the input within the range of high/low limit settings,and outputs the result.Also outputs high/low limit alarm signal. Ramp function Outputs signal which changes...in 2 ramp from toward target value at the set full scale time.There are two of these wafers...in minute unit and hour unit. Analog averaging Carries out sequential integration on 1 input data,calculates the average value at each averaging time, and otuputs the result. Analog integration Integrates the value obtained by 1 multiplying the input data by a proportional constant,and outputs the result. 6 WAFER name Pulse generation Dead band Pulse No.counter Pulse No.output Decoder Running average Sample & hold Dead time ON-OFF Alarm Palse width modurator Indicator Kinds Outline 1 Outputs a pulse at the set time interval. 1 Adds dead band compensation to the input and outputs the result. 1 Detects rise of pulse and counts the number of pulses. 1 Integrates the input signal and converts it to number of pulses for output. 1 Decodes 2-bit pure binary input and outputs it to 4 terminals. 2 Calculates ranning average of input data and outputs the result. 1 Holds the input value according to sample signal(0/1)and continues the output. 6 Usable for dead time compensation control etc.Data sampling can be done in 1 sec or 1 min units. 1 Outputs ON-OFF signal with hysteresis. 1 Compares the input and set value and outputs the judgment result. 1 Performs output processing in time proportional PID control. 8 Indicate input data on the front display (using 3 bar-graph display) A variety of applications are possible through combination of WAFERS. Table 2 SCOPE OF DELIVERY List of Thermocouple and Resistance Bulb Measurable range Input signal Thermocouple Input type code Input range code Measurable range˚C J 00 0.0~400.0 J 01 01 0.0~800.0 K 02 0.0~400.0 K 03 0.0~800.0 K 04 0.0~1200.0 R 05 0.0~1600.0 B 06 0.0~1800.0 T 07 -200.0~200.0 T 08 E 0.0~800.0 E 10 -200.0~800.0 S 11 0.0~1600.0 N 12 0.0~1300.0 U 13 -200.0~400.0 WRe5-26 14 0.0~2300.0 PL2 15 0.0~1300.0 00 0.0~150.0 01 0.0~300.0 02 0.0~500.0 03 0.0~600.0 00 Resistance bulb JPt100 00 04 -50.0~100.0 05 -100.0~200.0 06 -200.0~600.0 07 -200.0~850.0 08 0.0~150.0 09 0.0~300.0 10 0.0~500.0 11 0.0~600.0 12 -50.0~100.0 13 -100.0~200.0 14 -200.0~600.0 Block diagram of electrical isolation Solid line shows isolation from the other units or circuits. Power supply unit Optional Items Item DI1 to DI10 Type Specification Available unit Terminator for communication (100 Ω) PDZR1001 For screw terminal 1 PDZR2001 For compression terminal 1 34-pin multiple connector (Note1) PDZC1001 Solder type straight terminal 1 PDZC2001 Solder type right angle terminal 1 PDZC3001 Solderless type straight terminal 1 PDZC4001 Solderless type right angle terminal 1 PDZS1001 For screw terminal 1 PDZS2001 For compression terminal 1 PDZL1001 Commonly usable cable for configuration software (3m length) 1 For screw terminal, from PDA to PDA PDZK1xx1 M3.5 solderless terminals at both ends 1 For screw terminal, from PDA to PLC PDZK2xx1 M3.5 solderless terminals at both ends 1 For screw terminal, from PDA to PC PDZK3xx1 9-pin connector at PC side end 1 For compression terminal, from PDA to PDA PDZK4xx1 With compression terminal at both ends 1 For compression terminal, from PDA to PLC PDZK5xx1 With M3.5 solderless terminal on PLC side 1 For compression terminal, from PDA to PC PDZK6xx1 9-pin connector on PC side 1 Replacing case PDZE1002 For replasing CC-F 1 Compact Controller M (CC-M) Instruction Manual in book form (in Japanese) PDZX1001 Instruction manual in book form 1 Compact Controller M (CC-M) Instruction Manual in book form (in English) PDZX2001 Instruction manual in book form 1 Compact Controller M (CC-M) Introductory Guide in book form (in Japanese) PDZX3001 Instruction manual in book form 1 Compact Controller M (CC-M) Introductory Guide in book form (in English) PDZX4001 Instruction manual in book form 1 Instruction Manual on CD-ROM (in Japanese and English) (Note3) PDZQ1001 Instruction manual on CD-ROM 1 Mounting bracket (Note4) PDZA1001 Improved mounting bracket 1 -150.0~400.0 09 Resistance bulb Pt100 Power supply Controller, panel mounting bracket, instruction manual (depend on code symbols) Shunt resistor (250 Ω) Communication cable for configuration software Communication cable (Note2) (Note 1) This connector is reguired for using the controll output 3 and 4 or digital input / output with the screw terminal type. (Note 2) These cables are used for T-link and Modbus. Length needs to be specified. (Note 3) The instruction manual and introductory guide both in Japanese and English, and programming loader software (in Japanese) are included. (Note 4) This is the improved mounting bracket adopted from PDA-2. Refer to the outline diagram for shape and dimensions. DI / DO unit Ground PV1 PV2 T-link (Slave) DO1 to DO10 Ground TC or RTD input unit AI / AO unit TC or RTD input unit AI1 to AI6 MI1 to MI14 AO1 to AO5 (Note) Communication unit T-link (Master) (Note) The communication unit is not isolated from the AI/AO unit when using T-link. 7 PDA2 CODE SYMBOLS 1 2 3 4 5 6 7 8 9 10111213 PDA 2 - 1415 - Description Controller function <4th digit code> Programmable type Number of control loops <5th digit code> 1 loop (1 control output) 2 loops (2 control outputs) 4 loops (4 control outputs) 2 1 2 4 Note 1 Note 2 External terminal <6th digit code> M3.5 screw terminal Compression terminal 1 2 Input signal <7th digit code> 1 to 5 V DC Thermocouple Resistance bulb Pt100 Resistance bulb JPt100 A C D E Note 3 Note 4 Note 4 Note 4 Power supply voltage <9th digit code> 100V to 240V AC (Usable range 85V to 264V AC) 50 / 60Hz 24V DC (Usable range 20 to 30V DC) A B Operation mode <10th digit code> Cascade-Auto-Manual changeable type Auto-Manual changeable type Remote-Auto-Manual changeable type C A R Backup operation unit <11th digit code> Without For 1 control output, 100 to 240 V AC For 2 control outputs, 100 to 240 V AC For 4 control outputs, 100 to 240 V AC For 1 control output, 24 V DC For 2 control outputs, 24 V DC For 4 control outputs, 24 V DC Y A B C D E F Communicatioin / Memory card interface <12th digit code> (Slave) (Master) (memory card interface) Note5 Note6 Without Without Without Without Without With T-link Without Without T-link T-link Without T-link Without With T-link T-link With Y M A B S T Instruction manual <13th digit code> Without Instruction manual on CD-ROM (in Japanese and English) Y C Note 9 Programming method <14th digit code> WAFER connection method 1 0 8 9 Factory configuration<15th digit code> Without WAFER connection With up to 48 WAFER connection With more than 49 WAFER connection Note 7 Note 8 Note 8 Note 1) Control and computation function could be done by WAFER connection. Note 2) Control loop means the number of control output. Note 3) For current input, a shunt resistor is used for conversion into voltage. Shunt resistor is optional item. Note 4) Thermocouple and resistance bulb input are opitons. Allowable up to 2 points. The remaining input will be 1 to 5 V DC. Note 5) Communication cable and terminator are optional items. Note 6) Recommended maker: Sandisk corporation. Note 7) In this case, WAFER connection programming should be made by user. Connection tool (Programming loader) is optional item. Note 8) WAFER connection specification sheets need to be prepared and submitted by user to Fuji. Input signal and measurable range initial set before delibvery is as follows. For specification of voltage input, scale is 0.00 to 100.00% For specification of thermocouple, K, 0.0 to 400.0˚C. For specification of resistance bulb, Pt and JPt are 0.0 to 150.0˚C. Note 9) This CD-ROM contains the programming loader written in Japanese. However, the communication cable (PDZL1001) is separately available. The relevant manual is stored in the PDF file format. For reading the manual, Adobe® Acrobat® Reader is required. The CD-ROM also contains the Acrobat® Reader setup program. 8 FUNCTIONAL DIAGRAM to Master T-link Communication T-link or Modbus (option) Control and computation WAFER region max.4 loops Memory card (option) MICREX Loop 4 Loop 3 Loop 2 Loop 1 Control output Screw terminal or Compression terminal (Note 1) Analog input Thermocople / Resistance bulb (option) 1st PID (Note 1) Analog output 2nd PID Digital input Multiple connector Digital output Modbus (RS232C) only for screw terminal Communication T-link (option) PC Configuration software T-link Back up operation unit (option) FTLS/ PYH to Slave (Note 1) The numbers of analog input and auxiliary analog output differ depending on external terminals. 9 PDA2 OUTLINE DIAGRAM (Unit : mm) 67.5 SCREW TERMINAL TYPE Cover bracket Terminal cover Panel thickness 8 mm or less 144 137.5 20 Panel 72 134 272 100MIN. 21.6 Mounting bracket Note) The distance between other instruments and low end of PDA shall be more than 100mm. 67.5 COMPRESSION TERMINAL TYPE Panel thickness 8 mm or less Terminal cover Cover bracket 144 137.5 20 Panel 21.6 100MIN. 72 280 Mounting bracket Note) The distance between other instruments and low end of PDA shall be more than 100mm. PANEL CUTOUT DIMENSIONS 68 10 138 +1 0 250 or more 138 +1 0 For mounting multiple “n” units 250 or more For mounting one unit +0.7 0 (72.2n-4) +1 0 Number of n 2 n ; Q'TY MOUNTING BRACKET 16 160 50 205 EXTERNAL CONNECTION DIAGRAM SCREW TERMINAL TYPE • • • • M3.5 screw terminal section Voltage Thermocouple Resistance input bulb input input (+) (+) b 11 Process (-) value B 12 (-) Rcj input 1 A 13 (+) (+) b 14 Process (-) value B 15 (-) Rcj input 2 A 16 VPD I+1 I-1 Io1 I+2 I-2 Io2 PCD FLT 31 Do1 32 Di1 Di2 51 Ao1 52 Ao2 33 53 Ao3 34 54 Ao4 55 Ao5 56 SC 57 SC Voltage output PCD VST2 35 T1 36 (+) T2 37 (-) (COM) T-link downward communication (+) T-link upward communication (-) (COM) 24V external supply (common) 58 MoD+ SC 59 MoD60 VST1 61 PC 62 PCD 63 G 64 N/- Ai1 71 Ai2 72 Ai3 73 Ai4 74 Ai5 75 SC 76 Mi+1 77 Mi-1 78 Mi+2 79 Mi-2 80 VP 81 VPD 82 L/+ 83 Voltage input Manipulated output 1 Manipulated output 2 24V external supply (+) Instrument power supply 100 to 240V AC Instrument power supply 24V DC Grounding 24V supply for DIO PCD VPD SCREW TERMINAL TYPE • • • • Multipul terminal section Multipul connector 23 Do1 24 Do2 13 Di1 2 Mi-3 25 Do3 14 Di2 3 Mi+4 26 Do4 15 Di3 4 Mi-4 27 Do5 16 Di4 5 Ao1 28 Do6 17 Di5 6 Ao2 29 Do7 18 Di6 7 Ai1 30 Do8 19 Di7 8 Ai2 31 Do9 20 Di8 9 Ai3 32 Do10 21 Di9 10 Ai4 33 VPD 22 Di10 11 SC 34 PCD 12 PCD 1 Mi+3 11 PDA2 EXTERNAL CONNECTION DIAGRAM COMPRESSION TERMINAL TYPE Voltage input 24 V external supply (+) (-) (+) T-link uploading (-) (COM) 24 V supply for DIO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 AI1 SC AI2 AI3 SC AI4 AI5 SC AI6 SC VP PC DI9 DI10 DO9 DO10 MOD+ MODCOM VPD PCD Manipulated output 2 Manipulated output 3 Manipulated output 4 VPD (+) T-link downloading PCD (+) Process value input 2 (-) (COM) (+) b Rcj A (-) B (-) Voltage Thermoinput couple input MI+2 22 23 MI-2 24 MI+3 25 MI-3 26 MI+4 27 MI-4 28 DO6 29 DO7 30 DO8 31 DIO-COM 32 DI6 33 DI7 34 DIO-COM 35 DI8 OPT+ 36 OPT37 COM 38 I+2 39 Io2 40 Rcj-2 41 I-2 42 Resistance bulb input Manipulated output 1 Voltage output PCD VPD Process value input 1 (+) (+) Rcj (-) (-) Voltage input Thermocouple input b A B MI+1 43 MI-1 44 AO1 45 SC 46 AO2 47 AO3 48 SC 49 AO4 50 FLT 51 DO1 52 DO2 53 DO3 54 DO4 55 56 DO5 DI1 57 58 DIO-COM DI2 59 DI3 60 61 DIO-COM DI4 62 DI5 63 I+1 64 Io1 65 Rcj-1 66 67 I-1 PCD Resistance bulb input G N/- L/+ Grounding Instrument power supply 100 to 240VAC Instrument power supply 24VDC [Note] Windows is the registered trade mark of Microsoft corporation. [Note] Modbus is the registered trade mark of Gould Modicon. [Note] Compact Flash is the registered trade mark of Sandisk corporation. [Note] Pentium is the registered trade mark of lntel corporation. [Note] Adobe and Acrobat are trademarks of Adobe Systems Incorporated. Caution on Safety *Before using this product, be sure to read its instruction manual in advance. Head Office 6-17, Sanbancho, Chiyoda-ku, Tokyo 102-0075, Japan http://www.fesys.co.jp/eng Sales Div. International Sales Dept. No.1, Fuji-machi, Hino-city, Tokyo, 191-8502 Japan Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187 http: //www.fic-net.jp/eng Information in this catalog is subject to change without notice. Printed in Japan