MAGNETROL R95-510A-130

®
Model RX5
RX5 software v2.1a
Installation and Operating Manual
Pulse Burst Radar
Level Transmitter
Read this Manual Before Installing
This manual provides information on the Pulsar® Radar
transmitter. It is important that all instructions are read
carefully and followed in sequence. The QuickStart
Installation instructions are a brief guide to the sequence
of steps for experienced technicians to follow when
installing the equipment. Detailed instructions are
included in the Complete Installation section of this manual.
Conventions Used in this Manual
Certain conventions are used in this manual to convey
specific types of information. General technical material,
support data, and safety information are presented in narrative form. The following styles are used for notes, cautions, and warnings.
NOTES
Notes contain information that augments or clarifies
an operating step. Notes do not normally contain
actions. They follow the procedural steps to which
they refer.
Cautions
Cautions alert the technician to special conditions that
could injure personnel, damage equipment, or reduce
a component’s mechanical integrity. Cautions are also
used to alert the technician to unsafe practices or the
need for special protective equipment or specific materials. In this manual, a caution box indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
WARNINGS
Warnings identify potentially dangerous situations or
serious hazards. In this manual, a warning indicates an
imminently hazardous situation which, if not avoided,
could result in serious injury or death.
Safety Messages
The Through-Air Radar system is designed for use in
Category II, Pollution Degree 2 installations. Follow all
standard industry procedures for servicing electrical and
computer equipment when working with or around high
voltage. Always shut off the power supply before touching
any components. Although high voltage is not present in
this system, it may be present in other systems.
Electrical components are sensitive to electrostatic discharge. To prevent equipment damage, observe safety
procedures when working with electrostatic sensitive
components.
Low Voltage Directive
For use in Installations Category II, Pollution Degree 2.
If equipment is used in a manner not specified by the
manufacturer, protection provided by equipment may be
impaired.
This device complies with Part 15 of the FCC rules.
Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) This device must accept any interference received,
including interference that may cause undesired operation.
FCC ID: LPN R95
Any unauthorized changes or modifications not expressly
approved by the party responsible for compliance could
void user’s authority to operate this equipment.
WARNING! Explosion hazard. Do not connect or disconnect designs rated Explosion-proof or Non-incendive
unless power has been switched off and/or the area is
known to be non-hazardous
Notice of Copyright and Limitations
Magnetrol® & Magnetrol® logotype and Pulsar®
are registered trademarks of Magnetrol® International,
Incorporated.
Copyright © 2011 Magnetrol® International,
Incorporated. All rights reserved.
Performance specifications are effective with date of issue
and are subject to change without notice. MAGNETROL
reserves the right to make changes to the product
described in this manual at any time without notice.
MAGNETROL makes no warranty with respect to the
accuracy of the information in this manual.
Warranty
All MAGNETROL electronic level and flow controls are
warranted free of defects in materials or workmanship for
one full year from the date of original factory shipment.
If returned within the warranty period; and, upon factory inspection of the control, the cause of the claim is
determined to be covered under the warranty; then,
MAGNETROL will repair or replace the control at no cost
to the purchaser (or owner) other than transportation.
MAGNETROL shall not be liable for misapplication,
labor claims, direct or consequential damage or expense
arising from the installation or use of equipment. There
are no other warranties expressed or implied, except special written warranties covering some MAGNETROL
products.
Quality Assurance
The quality assurance system in place at MAGNETROL
guarantees the highest level of quality throughout the
company. MAGNETROL is committed to providing
full customer satisfaction both in quality products and
quality service.
The MAGNETROL quality assurance
system is registered to ISO 9001
affirming its commitment to known
international quality standards providing
the strongest assurance of product/service
quality available.
58-601 Pulsar® Radar Transmitter
Pulsar® Pulse Burst Radar Level Transmitter
Table of Contents
1.0 QuickStart Installation
1.1 Getting Started..........................................................4
1.1.1 Equipment and Tools .....................................4
1.1.2 Configuration Information.............................5
1.2 QuickStart Mounting................................................6
1.2.1 Antenna .........................................................6
1.2.2 Transmitter.....................................................6
1.3 QuickStart Wiring ....................................................6
1.4 QuickStart Configuration .........................................7
2.0 Complete Installation
2.1 Unpacking ................................................................9
2.2 Electronic Discharge (ESD) Handling Procedure......9
2.3 Before You Begin.....................................................10
2.3.1 Site Preparation ............................................10
2.3.2 Equipment and Tools ...................................10
2.3.3 Operational Considerations..........................10
2.3.3.1 Maximum Distance...............................11
2.3.3.2 Minimum Distance...............................11
2.3.3.3 Problematic Applications;
GWR Alternative ..................................11
2.4 Mounting................................................................12
2.4.1 Installing the Antenna ..................................12
2.4.1.1 Location................................................12
2.4.1.2 Beam Angle...........................................12
2.4.1.3 Obstructions .........................................13
2.4.1.4 Nozzles..................................................13
2.4.1.5 Standpipes and Stillwells .......................14
2.4.2 Installing the Transmitter .............................14
2.4.2.1 Orientation ...........................................14
2.4.2.2 Initial Installation..................................15
2.4.2.3 Poor Signal Quality...............................15
2.5 Wiring ....................................................................16
2.5.1 General Purpose or Non-Incendive ..............16
2.5.2 Intrinsically Safe ...........................................16
2.5.3 Explosion Proof............................................17
2.6 Configuring the Transmitter....................................18
2.6.1 Operating Parameters ...................................18
2.6.2 Setting Up for Shop Configuration ..............18
2.6.3 Transmitter Display and Keypad ..................18
2.6.4 Password Protection (Default = 0)................19
2.6.5 Menu: Step-By-Step Procedure.....................20
58-601 Pulsar® Radar Transmitter
2.6.5.1 Radar Transmitter Menu Table..............21
2.7 Configuration Using HART® ..................................25
2.7.1 Connections .................................................25
2.7.2 Display Menu...............................................25
2.7.3 HART Revision Table ..................................25
2.7.3.1 Model RX5 ...........................................25
2.7.4 HART Menu................................................26
3.0 Reference Information
3.1 Description .............................................................27
3.2 Theory of Operation...............................................27
3.2.1 Pulse Burst Radar .........................................27
3.2.2 Equivalent Time Sampling ...........................28
3.3 Troubleshooting ......................................................29
3.3.1 System Problems ..........................................29
3.3.2 Error Messages .............................................30
3.4 Agency Approvals....................................................32
3.4.1 Agency Drawing and Entity Parameters .......33
3.5 Parts ........................................................................34
3.5.1 Replacement Parts ........................................34
3.5.2 Recommended Spare Parts ...........................34
3.6 Specifications ..........................................................35
3.6.1 Functional – Transmitter ..............................35
3.6.2 Performance .................................................36
3.6.3 O-ring (seal) Selection Chart........................36
3.6.4 Functional – Dielectric Rod/Horn ...............37
3.6.5 Antenna Pressure-Temperature Ratings ........37
3.6.6 Physical ........................................................38
3.7 Model Numbers......................................................39
3.7.1 PULSAR Radar Transmitter .........................39
3.7.2 Radar Antennas – Dielectric Rod .................40
3.7.3 Radar Antennas – Horn ...............................41
Glossary .........................................................................42
Model RX5 Configuration Data Sheet..........................45
1.0
QuickStart Installation
The QuickStart Installation procedures provide the key
steps for mounting, wiring, and configuring the PULSAR
radar level transmitter. These procedures are intended for
experienced installers of electronic level measurement
instruments. See Complete Installation, Section 2.0, for
detailed installation instructions.
1.1
Getting Started
Before beginning the QuickStart Installation procedures,
have the right equipment, tools, and information available.
1.1.1 Equipment and Tools
•
•
•
•
•
•
•
4
No special tools are needed. The following items are
recommended:
Threaded antenna and transmitter . . . . . . 2" (50 mm)
Transmitter/antenna connection. . . . . . . . 13⁄4" (44 mm)
Transmitter adjustment . . . . . . . . . . . . . . 11⁄8" (28 mm),
3
⁄32" (2.5 mm) Hex
Torque wrench . . . . . . . . . . . . . . . . . . . . . highly desirable
Flat-blade screwdriver
Digital multimeter or volt/ammeter . . . . . Optional
24 VDC (23 mA) power supply. . . . . . . . Optional
58-601 Pulsar® Radar Transmitter
1.1.2 Configuration Information
Some key information is needed to configure the PULSAR
radar transmitter. Complete the following operating parameters table before beginning configuration.
NOTE: The transmitter will already be configured if this information was
provided with the order.
Display
Units
Question
What units of measurement will be
used?
_____________
What type of antenna is being used?
Select first 7 digits of Model number.
(See nameplate on side of antenna)
_____________
What is maximum nozzle length that
the antenna can be used?
Select last 3 digits of Model number.
(See nameplate on side of antenna)
_____________
Antenna
Mount
Is the antenna mounting NPT, BSP,
or flanged?
_____________
Sensor
Offset
What is the distance from the top (100%)
of the tank and the Sensor Reference
point (bottom of NPT thread, top of BSP
thread, or face of flange?)
_____________
Tank Top
Is the Tank Top Flat, Horizontal Cylinder,
Dome, Irregular or other (non-metallic)?
Antenna
Type
Antenna
Extension
58-601 Pulsar® Radar Transmitter
Answer
_____________
Tank
Height
What is the tank height?
NOTE: Sensor Offset + Tank Height =
Distance from process
connection to tank bottom
_____________
Blocking
What is the distance from Sensor
Reference point to Maximum Level?
Maximum level should never be less
than 2" (50 mm) from bottom of antenna. _____________
Level
Offset
Is there a region at the very bottom of the
vessel that cannot be measured due to
heating coils, angle tank bottom, etc.?
_____________
Dielectric
What is the dielectric of the process
medium?
_____________
Turbulence Is turbulence a consideration?
_____________
Rate of
Change
What is the maximum rate the level
will rise or fall?
_____________
Foam
Will there be foam on the surface?
_____________
Set
4.0 mA
What is the 0% reference point for the
4.0 mA value?
_____________
Set
20.0 mA
What is the 100% reference point for
the 20.0 mA value?
_____________
5
1.2
QuickStart Mounting
NOTE: Confirm the configuration style and process connection (size
and type) of the PULSAR radar transmitter. Make sure it matches
the requirements of the installation before continuing with the
QuickStart installation.
Confirm the model and serial numbers on the nameplates
of PULSAR electronics and antenna are identical.
1.2.1 Antenna
Carefully place the antenna into the vessel. Mount in a
location equal to 1⁄2 the radius of tank top. Do not mount in
center of vessel nor closer than 18" (45 cm) of tank wall.
Secure the antenna to the vessel.
Leave the protective plastic cap in place until ready to
install the transmitter.
NOTE: Do not use sealing compound or TFE tape on antenna connection to transmitter. This connection is sealed by a Viton® O-ring.
1.2.2 Transmitter
Index
Mark
1 dot: GP/IS
2 dots: XP
1. Remove the protective plastic cap from the top of the
antenna and store for future use. Make sure the bottom of
the Universal connector (TFE) and inside of the antenna
are clean and dry. Clean with isopropyl alcohol and cotton
swabs if necessary.
2. Place the transmitter on the antenna.
3. Ensure the housing/launcher set screw is loose and the
housing can be turned. Align the antenna index mark so it
is at an angle of 45° to a line from the radar unit to the
nearest tank wall. Do not optimize the Quality (signal
strength) at one level in the vessel.
4. Rotate the transmitter so that it is in the most convenient
position for wiring, configuring, and viewing.
5. While keeping the housing and launcher aligned, tighten
both the housing/launcher set screw and large Universal
connector Hex nut. Tighten the universal connector to
30 ft./lbs of force. A torque wrench is highly desirable.
DO NOT LEAVE HAND TIGHT.
• Do not place insulating material around any part of the
Radar transmitter including the antenna flange.
Set Screw
Universal
Connector
1.3
QuickStart Wiring
WARNING! Explosion hazard. Do not remove covers unless power
has been switched off or the area is known to be nonhazardous.
NOTE: Make sure the electrical wiring to the PULSAR radar transmitter
is complete and in compliance with all regulations and codes.
6
58-601 Pulsar® Radar Transmitter
1.4
QuickStart Configuration
1.
Enter
Down
Up
4.
6.
58-601 Pulsar® Radar Transmitter
5.
2.
3.
The Radar transmitter comes factory-calibrated and can be
configured in minutes for specific applications. Bench configuration provides a convenient and efficient way to set up
the transmitter before going to the tank site to complete the
installation (disregard Fault messages due to unattached
antenna). The minimum configuration instructions follow.
Use the information from the operating parameters table
before beginning configuration. See Configuration
Information, Section 1.1.2.
Power-up the transmitter.
Upon initial start-up, NO FALSE TARGET REJECTION
error message will be displayed. Once in the vessel the
FALSE TARGET routine must be run for proper operation.
During normal operation the display changes every 5 seconds to show one of the four measured values: Level,
Quality, %Output, and Loop.
Remove the cover of the electronic compartment.
Use the Up or Down Arrow (
) keys to move from one
step of the configuration program to the next step.
Press the Enter Arrow ( ) key. If a PASSWORD is active,
enter it here. The default=0 (no password necessary). The
last character in the first line of the display
Units!
xxx
changes to an exclamation point (!).
Use the Up or Down Arrow (
) keys to increase or
decrease the value in the display or to scroll through the
choices.
Press the Enter Arrow ( ) key to accept a value and move
to the next step of the configuration program.
(-)
(+)
Red (+)
Black (-)
1. Remove the cover of the wiring compartment.
2. Attach a conduit fitting and mount the conduit plug in the
spare opening. Pull the power supply wire through the conduit fitting.
3. Connect shield to an earth ground at power supply and
leave floating at the transmitter.
4. Connect the positive supply wire to the (+) terminal and the
negative supply wire to the (-) terminal. For Explosion
Proof Installations, see Wiring, Section 2.5.3.
5. Replace the cover and tighten.
7
The following configuration entries are the minimum
required for configuration. The default password is 0.
8
Blocking
Distance
2
6
3
4
17
14 15
11
Level
9 Offset
1
Units
(select)
2
Antna Typ
(select)
Select the Units of measurement
for the level
readout (cm, inches, meters, feet).
Select the Antenna Type to be used
as printed on the transmitter nameplate; first 7 digits of model number.
4
Antna Mnt
(select)
Select the type of Antenna
Mounting to be used.
5
SnsrOfst
xxxx
Tank Top
(select)
7
12
Tank Height
10
Select the Antenna Extension to
be used as printed on the antenna
nameplate; last 3 digits of model
number.
6
8
13
Antna Ext
(select)
3
1
5
Sensor Offset
Enter the Sensor Offset value; the
distance from the top (100%) point
of the vessel to the Sensor
Reference point (bottom of an NPT
thread, top of a BSP thread, face of
a flange).
Select the type of Tank Top; choices are Flat, Horizontal cylinder,
Dome, Irregular, or Other (nonmetallic).
7
Tank Ht
xxxx
Enter the exact Tank Height; inaccurate values will create inaccurate
level readings.
8
BlockDis
xxxx
Enter the Blocking Distance; the
distance close to the antenna
where measurement is unreliable
due to antenna ringing.
Minimum value = antenna length +
2" (50 mm)
16
9
LevlOfst
xxx.x
Enter the Level Offset; the distance
at the bottom of the vessel where
measurement may be unreliable
due to heating coils, irregular bottom, etc.
10
Dielectrc
(select)
Select the proper Dielectric range
for the process medium.
11
Turbulnc
(select)
Select the value of Turbulence that
corresponds to the application.
12
RateChg
(select)
Select the Rate of Change value
that corresponds to the maximum
rate the level will rise or fall.
13
Foam
(select)
Select the Foam value that corresponds to the application.
Targets
Examine the list of reflections
detected by the transmitter to
ensure the actual level reflection is
present. It may be necessary to
rotate the launcher for optimum
performance.
15
TargRej
(status)
Run the Target Rejection routine
by choosing the correct LEVEL
thereby cancelling all false reflections
in the vessel; ideally with tank empty.
16
Set 4mA
xx.x
Enter the minimum level value (0%)
for the 4 mA point.
17
Set 20mA
xx.x
Enter the maximum level (100%) for
the 20 mA point.
14
Note: Clear all diagnostic messages upon completion
of configuration. See screens 41 and 42 on
page 24.
58-601 Pulsar® Radar Transmitter
2.0
Complete Installation
This section provides detailed procedures for properly
installing, configuring, and, as needed, troubleshooting the
PULSAR Radar Level Transmitter.
2.1
Unpacking
Unpack the instrument carefully. Make sure all components
have been removed from the packing material. Check all the
contents against the packing slip and report any discrepancies
to the factory.
Before proceeding with the installation, do the following:
• Inspect all components for damage. Report any damage to
the carrier within 24 hours.
• Make sure the nameplate model number on the antenna and
transmitter agree with the packing slip and purchase order.
• Record the model and serial numbers for future reference
when ordering parts.
2.2
Electrostatic Discharge (ESD)
Handling Procedure
MAGNETROL electronic instruments are manufactured to
the highest quality standards. These instruments use electronic
components that may be damaged by static electricity present
in most work environments.
•
•
•
•
58-601 Pulsar® Radar Transmitter
The following steps are recommended to reduce the risk of
component failure due to electrostatic discharge.
Ship and store circuit boards in anti-static bags. If an antistatic bag is not available, wrap the board in aluminum foil.
Do not place boards on foam packing materials.
Use a grounding wrist strap when installing and removing
circuit boards. A grounded workstation is recommended.
Handle circuit boards only by the edges. Do not touch
components or connector pins.
Make sure that all electrical connections are completely
made and none are partial or floating. Ground all equipment to a good, earth ground.
9
2.3
Before You Begin
2.3.1 Site Preparation
Each PULSAR Radar transmitter is built to match the specific
physical specifications of the required installation. Make sure
the antenna connection is correct for the threaded or flanged
mounting on the vessel or tank where the transmitter will
be placed. See Mounting, Section 2.4.
Make sure that the wiring between the power supply and
Radar transmitter are complete and correct for the type of
installation.
When installing the Radar transmitter in a general purpose
or hazardous area, all local, state, and federal regulations
and guidelines must be observed. See Wiring, Section 2.5.
2.3.2 Equipment and Tools
•
•
•
•
•
•
•
No special tools are needed. The following items are
recommended:
Threaded antenna and transmitter . . . . . . 2" (50 mm)
Transmitter/antenna connection. . . . . . . . 13⁄4" (44 mm)
Transmitter adjustment . . . . . . . . . . . . . . 11⁄8" (28 mm),
3
⁄32" (2.5 mm) Hex
Torque wrench . . . . . . . . . . . . . . . . . . . . . highly desirable
Flat-blade screwdriver
Digital multimeter or volt/ammeter . . . . . Optional
24 VDC (23 mA) power supply. . . . . . . . Optional
2.3.3 Operational Considerations
Radar applications are characterized by three basic conditions;
Dielectric, Distance (measuring range) and Disturbances
(turbulence, foam, false targets, multiple reflections and rate
of change). The PULSAR Radar transmitter is offered with
three antenna configurations—Dielectric Rod, 4" (DN100)
Horn and 6" (DN150) Horn. Ideally, the 6" (DN150)
Horn antenna should be used to ensure the best possible
performance in all operational conditions.
10
58-601 Pulsar® Radar Transmitter
2.3.3.1 The chart below shows the maximum measuring range
(Distance) of each antenna based on fundamental conditions of Dielectric, Distance and Turbulence. Maximum
distance is calculated as Tank Height + Sensor Offset
(see page 20). It is measured from the Sensor Reference
Point (bottom of NPT thread, top of BSP thread or face
of a flange).
Sensor
Reference
Point
Sensor
Reference
Point
MAXIMUM DISTANCE
Dielectric
1.7-3.0
NPT Process
Connection
BSP Process
Connection
3.0-10.0
Sensor
Reference
Point
10.0-100
ANSI or DIN Welded Flange
feet (meters)
Turbulence
Dielectric
Rod (11⁄2")
4" Horn
6" Horn
None
35 (10.7)
40 (12.2
45 (13.7)
Light, < 0.5"
28 (8.5)
33 (10.1)
37 (11.3)
Moderate, < 1.0"
21 (6.4)
26 (7.9)
29 (8.8)
Heavy, > 1.0"
15 (4.6)
17 (5.2)
20 (6.1)
None
50 (15.2)
55 (16.8)
60 (18.3)
Light, < 0.5"
40 (12.2
44 (13.4)
48 (14.6)
Moderate, < 1.0"
30 (9.1)
33 (10.1)
35 (10.7)
Heavy, > 1.0"
20 (6.1)
22 (6.7)
25 (7.6)
None
65 (20)
65 (20)
65 (20)
Light, < 0.5"
52 (15.8)
52 (15.8
53 (16.2)
Moderate, < 1.0"
39 (11.9)
39 (11.9)
41 (12.5)
Heavy, > 1.0"
25 (7.6)
27 (8.2)
30 (9.1)
Dielectric rod minimum dielectric = 2.0
2.3.3.2 Minimum Distance
If the liquid level is allowed onto the antenna, noise and
media build-up drastically decrease reliable measurement.
Liquid should not be allowed closer than 2 inches (50 mm)
from the bottom of the antenna.
2.3.3.3 Problematic Applications; GWR Alternative
2" (50 mm)
•
•
•
•
•
•
•
Some application concerns can be problematic for Radar.
For these, Guided Wave Radar is recommended:
Extremely low dielectric media (εr<2.0)
Stillwells, standpipes, bridles, cages and bypass columns.
Very weak reflections from the liquid surface, particularly
during turbulence, can cause poor performance.
Tanks heavily cluttered with false targets (mixers, pumps,
ladders, pipes, etc.)
During times of very low liquid levels of low dielectric media,
the metal tank bottom may be detected deteriorating performance.
Foam can either absorb or reflect the microwave energy
depending upon the depth, dielectric, density and wall
thickness of the bubbles. Due to typical variations in the
amount (depth) of foam, it is impossible to quantify performance. It may be possible to receive most, some or none
of the transmitted energy.
Extremely high liquid levels (Overflow) conditions when
liquid very near the antenna can cause erroneous readings
and measurement failure.
®
Refer to Eclipse bulletin 57-101
58-601 Pulsar® Radar Transmitter
11
2.4 Mounting
> 18"
(45 cm)
1/2
Radius
The PULSAR Radar transmitter can be mounted to a vessel
using a variety of process connections. Generally, either a
threaded or flanged connection is used.
2.4.1 Installing the Antenna
•
•
•
•
•
•
•
Before installing, make sure:
Model and Serial numbers on the nameplates of the PULSAR
antenna and transmitter are identical.
Process temperature, pressure, dielectric, turbulence and
distance are within the antenna specifications for the
installation.
Rod of a Dielectric Rod antenna is protected from bending
or breaking; there is no metal sub-structure.
Insulating material is not placed around any part of the
Radar transmitter including the antenna flange.
Protective cap is kept on the antenna if the transmitter is to
be installed at a later time.
Antenna is being mounted in the optimal location. See following sections: Location, Beam Angle, Obstructions and
Nozzles for specific information.
If the liquid level is allowed onto the antenna, noise and
media buildup drastically decrease reliable measurement.
Liquid should not be allowed closer than 2 inches (50 mm)
from the bottom of the antenna.
2.4.1.1 Location
∝
∝
D
W
W
Beam Spread, W @-3dB; ft (m)
Antenna
Dielectric Rod
4" Horn
6" Horn
Beam Angle
(∝)
25°
25°
17°
4.5 (1.37)
4.5 (1.37)
3.0 (0.91)
Distance, D
10 (3)
12
20 (6)
8.9 (2.71)
8.9 (2.71)
6.0 (1.83)
30 (9)
13.3 (4.05)
13.3 (4.05)
9.0 (2.74)
40 (12)
17.8 (5.43)
17.8 (5.43) 12.0 (3.66)
50 (15)
22.2 (6.77)
22.2 (6.77) 15.0 (4.57)
60 (18)
26.6 (8.11)
26.6 (8.11) 18.0 (5.49)
65 (20)
28.9 (8.81)
28.9 (8.81) 19.5 (5.95)
Ideally, the Radar transmitter should be mounted providing
an unobstructed signal path to the liquid surface where it
should illuminate (with microwave energy) the largest,
possible surface area. See Section 2.4.1.2, Beam Angle.
Unavoidable obstacles will produce reflections that must be
minimized during field configuration. See Section 2.6.5.1,
Target Rejection. Mount in a location equal to 1⁄2 the radius
of tank top. Do not mount in center of vessel nor closer
than 18" (45 cm) of tank wall.
2.4.1.2 Beam Angle
The various antenna designs exhibit different beam patterns.
Ideally, the beam pattern should illuminate the maximum
liquid surface with a minimum striking other objects in the
vessel including the tank wall. Use these drawings to determine the optimum installation location.
58-601 Pulsar® Radar Transmitter
2.4.1.3 Obstructions
Almost any object that falls within the beam pattern will cause
reflections that may be misinterpreted as a false liquid level.
Although PULSAR has a powerful False Target Rejection
routine, all possible precautions should be taken to minimize
false target reflections with proper installation and orientation.
2.4.1.4 Nozzles
Improper installation in a nozzle creates “ringing” that will
adversely affect measurement. The antenna should always be
mounted so the active section of the antenna is a minimum
of 0.5" (12mm) outside the nozzle. Antenna extensions are
offered to allow the PULSAR transmitter to work reliably in
nozzles with “L” dimensions of 1" (25 mm), 4" (100mm),
8" (200mm) or 12" (300mm). Standard antennas (no
extension) are shown below for reference. See Section 3.6.5
for dimensional drawings of all antenna designs including
nozzle extensions.
Horn Antenna
Dielectric Rod Antenna
2" (50 mm)
Minimum Diameter
Coupling
" L " Dimension
2" (50 mm)
0.50" (13 mm)
Minimum
8" (200 mm)
2" (50 mm)
0.68 (17) Thread
Engagement
2.8
(55)
C
∅
DIELECTRIC RODS
A
D
8th Digit
Antenna
Extension
(maximum “L”
dimension)
Dim A
Dim B
Dim C
0
1" (25 mm)
2.2 (56)
11.1 (282)
3.0 (76)
1
4" (100 mm )
5.1 (130) 14.0 (356)
2
8" (200 mm)
9.1 (231) 18.0 (457)
3
12" (300 mm)
Model #
B
All
All
BSP
Antenna Extension O.D.
Dimension D
TFE Rod
∅ 1.625 (41)
5.9 (150)
PP Rod
∅ 1.50 (38)
9.9 (251)
All-Plastic
Rod
∅ 1.625 (41)
13.1 (333) 22.0 (559) 13.9 (353)
HORNS
3
(76)
H
∅
Aperture
58-601 Pulsar® Radar Transmitter
8th Digit
Antenna
Extension
(maximum “L”
dimension)
0
1" (25 mm)
1
4" (100 mm )
Model #
2
8" (200 mm)
3
12" (300 mm)
Aperture
3" Horn
4" Horn
6" Horn
Dim H
Dim H
Dim H
2.7 (51)
4.6 (117)
N/A
2.95" (75 mm)
8.4 (213)
8.3 (211)
12.4 (315)
12.4 (315)
3.75" (95 mm)
5.75" (146 mm)
13
2.4.1.5 Standpipes and Stillwells
•
•
•
•
Set Screw
•
•
•
Universal
Connector
Index
Mark
1 dot: GP/IS
2 dots: XP
•
•
Index
Mark
•
PULSAR can be mounted in a standpipe or stillwell but
certain considerations should be given:
Metal stillwells only: Sizes 3–8 inches (80–200 mm).
Diameter must be consistent throughout length; no reducers.
Use only horn antennas sized to pipe ID; 3–6"
(80–150mm); 8" pipe can use a 6" horn.
Stillwell length must cover complete range of measurement
(i.e., liquid must be in stillwell).
Welds should be smooth.
Vents: holes <0.5" diameter, slots <0.5" width.
If an isolation valve is used, it must be a full port ball valve
with an I.D. equal to the pipe diameter.
Bridles/Bypass Installations: The launcher (index mark)
should be rotated 90° from process connections.
Configuration must include an entry for PIPE I.D.
See Section 2.6.5.1, Item 35- PIPE I.D.
There will be some increased dielectric sensitivity; system
GAIN will be reduced when PIPE ID >0.
2.4.2 Installing the Transmitter
PULSAR Mounted in Stillwell (Bridle)
• Remove the protective plastic cap from the top of antenna.
• Carefully place the transmitter on the antenna.
• Rotate the transmitter to face the most convenient direction
for wiring, configuration and viewing. Do not tighten the
universal connector (large hex nut) nor the set screw on the
housing base. The transmitter launcher must be oriented
properly for optimal performance.
• Do not place insulating material around any part of the
radar transmitter including the antenna flange.
2.4.2.1 Orientation
inde
rk
x ma
45°
The PULSAR transmitter utilizes a linearly polarized,
microwave beam that can be rotated to improve its performance. Proper orientation can minimize unwanted target
reflections, decrease sidewall reflections (multipath) and
maximize direct reflections from the liquid surface. The index
mark located on the side of the launcher is oriented in the
same direction as the polarization.
The index mark is also present for reference(1 dot: GP/IS or
2 dots: XP). The launcher is considered to be at 0° when
the index mark is closest to the tank wall.
Polarization Pattern
14
58-601 Pulsar® Radar Transmitter
2.4.2.2 Initial Installation
(fa
In Lau
de n
c
ci x m he
ng
r
45 ark
°)
Ideally, the transmitter should be mounted half the radius
from the tank wall. Align the index mark so it is at an angle
of 45 degrees to a line from the radar unit to the nearest
tank wall. For horizontal cylindrical vessels, align the
launcher (index mark) so it is facing along the long axis of
the vessel. Do not optimize the Quality (signal strength) at
one level in the vessel. Once properly oriented, tighten set
screws and Universal connector (30 ft-lbs of force).
1/2 Radius
90°
A transmitter mounted within 18" (45 cm) of a tank wall
may demand orientation adjustments to limit multipath
and optimize performance. See Section 2.4.2.3 Signal Loss.
45°
Top View
Mounted 1⁄2 radius
NOTE: ALWAYS RUN THE TARGET REJECTION ROUTINE AFTER
MAKING CHANGES TO MENU CHOICES (Antenna Type,
Antenna Mount, Sensor Offset, Tank Height, Blocking
Distance, Dielectric, Turbulence, Rate Change, Foam) or
when launcher is repositioned.
2.4.2.3 Poor Signal Quality
Poor signal quality has many potential causes. Following are
two initial areas for investigation.
Launcher Orientation: Initial launcher orientation is always
45 degrees (see Sections 2.4.1 & 2.4.2). In tall vessels and
when antenna is mounted close to the tank wall, improvement in signal quality may be attained by rotating the
launcher to 90 degrees.
Set Screw
Universal
Connector
•
•
•
•
•
58-601 Pulsar® Radar Transmitter
Signal Loss: If the Level signal is lost repeatedly at a specific
point in the vessel, it is usually a symptom that multipath
(side-wall reflections) are causing cancellation by returning
to the transmitter exactly 180° out of phase with the Level
signal. Utilize the following procedure:
Go to transmitter screen #4 which shows both Level and
signal Quality.
Bring the Level up (or down) to the exact point where the
signal is repeatedly lost. Monitor the Quality value as this
point is being approached. The Quality value will degrade
to a low point before it begins to increase.
At the point of poorest Quality, loosen both the Universal
connector and the set screw. Slowly rotate the launcher
clockwise approximately 10–20° (the transmitter can be
rotated independently). Allow the unit to stabilize for
approximately 1 minute. Repeat this process until the signal
Quality value is optimized.
Without disturbing the position of the launcher, position
the transmitter head back to its most convenient location.
Tighten both the Universal connector (30 ft-lbs of force) and
Launcher set screw.
15
NOTE: ALWAYS RUN THE TARGET REJECTION ROUTINE AFTER
MAKING CHANGES TO MENU CHOICES (Antenna Type,
Antenna Mount, Sensor Offset, Tank Height, Blocking
Distance, Dielectric, Turbulence, Rate Change, Foam) or
when launcher is repositioned.
2.5
Wiring
Caution
The PULSAR Radar transmitter operates at voltages of
16–36 VDC (GP), 16-28.6 VDC (IS) and 16–36 VDC (XP).
Higher voltage will damage the transmitter.
Wiring between the power supply and the Radar transmitter
should be made using 18–22 AWG shielded twisted pair
instrument cable. Within the transmitter enclosure, connections are made to the terminal strip and the ground
connections. The directions for wiring the Radar transmitter
depend on the application:
• General Purpose or Non-incendive (Cl I, Div. 2)
• Intrinsically Safe
• Explosion Proof
NOTE: For ATEX/IEC installation guidelines refer to bulletin BE 58-601.
WARNING! Explosion hazard. Do not remove covers unless power
has been switched off or the area is known to be nonhazardous.
2.5.1 General Purpose or Non-incendive (Cl I, Div. 2)
Black (-)
Red (+)
(+)
(-)
A general purpose installation does not have flammable
media present. Areas rated non-incendive (Cl I, Div. 2) have
flammable media present only under abnormal conditions.
No special electrical connections are required. If flammable
media is contained in the vessel, the transmitter must be
installed per Cl I, Div. 1 standards of area classification.
To install General Purpose or Non-incendive wiring:
1. Remove the cover to the wiring compartment of the transmitter. Install the conduit plug in the unused opening.
2. Install a conduit fitting and pull the supply wires.
3. Connect shield to an earth ground at power supply and
leave floating at the transmitter.
4. Connect an earth ground wire to the nearest green ground
screw per local electrical code (not shown in illustration).
5. Connect the positive supply wire to the (+) terminal and
the negative supply wire to the (-) terminal.
6. Replace cover to the wiring compartment of transmitter.
2.5.2 Intrinsically Safe
An intrinsically safe (IS) installation potentially has flammable media present. An approved IS barrier must be
installed in the non-hazardous (safe) area.
16
58-601 Pulsar® Radar Transmitter
To install Intrinsically Safe wiring:
1. Make sure the IS barrier is properly installed in the safe
area (refer to local plant or facility procedures). Complete
the wiring from the barrier to the Radar transmitter.
2. Remove the cover to the wiring compartment of the transmitter. Install the conduit plug in the unused opening.
3. Install a conduit fitting and pull the supply wires.
4. Connect shield to an earth ground at power supply and
leave floating at the transmitter.
5. Connect an earth ground wire to the nearest green ground
screw (not shown in illustration).
6. Connect the positive supply wire to the (+) terminal and
the negative supply wire to the (-) terminal.
7. Replace the cover to the wiring compartment of the
transmitter.
2.5.3 Explosion Proof
Black (-)
Red (+)
(+)
(-)
Explosion Proof (XP) is a method of designing equipment
for installation in hazardous areas. A hazardous location is
an area in which flammable gases or vapors are, or may
be, present in the air in quantities sufficient to produce
explosive or ignitable mixtures. The wiring for the transmitter must be contained in Explosion Proof conduit
extending into the safe area. Due to the specialized design
of the Radar transmitter, no Explosion Proof conduit fitting (EY seal) is required within 18" of the transmitter.
An Explosion Proof conduit fitting (EY seal) is required
between the hazardous and safe areas.
To install Explosion Proof wiring:
1. Install Explosion Proof conduit from the safe area to the
conduit connection of the Radar transmitter (refer to local
plant or facility procedures).
2. Remove the cover to the wiring compartment of the
transmitter.
3. Connect shield to an earth ground at the power supply
and leave floating at the transmitter.
4. Connect an earth ground wire to the nearest green
ground screw per local electrical code (not shown in
illustration).
5. Connect the positive supply wire to the (+) terminal and
the negative supply wire to the (-) terminal.
6. Replace the cover to the wiring compartment of the
transmitter.
58-601 Pulsar® Radar Transmitter
17
2.6
Configuring the Transmitter
The Radar transmitter comes factory-calibrated and can be
configured in minutes for specific applications.
Before configuring the transmitter, collect the operating
parameters information. Then, power-up the transmitter
on the bench and follow through the step-by-step procedures for the menu-driven transmitter display. Information
on configuring the transmitter using a HART communicator is given in Configuration Using HART (Section 2.7).
2.6.1 Operating Parameters
(–) negative
(+) positive
Some key information is needed to configure the Radar
transmitter. If necessary, complete the configuration information table in Section 1.1.2.
+
–
–
+
Power Supply
24 VDC
Test
Current Meter
Explosion Proof Model
2.6.2 Setting Up for Shop Configuration
The Radar transmitter can be configured at a test bench by
connecting a 24 VDC power supply directly to the transmitter terminals. The connections are illustrated in the
accompanying diagrams. An optional digital multimeter is
shown if current measurements are desired.
NOTE: Current measurements taken at these test points is an approximate value. Accurate current readings should be taken with
the digital multimeter in series with the loop.
1. When using a HART communicator for configuration, a
minimum 250 Ω line load resistance is required. See the
HART communicator manual for more information.
2. The transmitter can be configured without the antenna,
but disregard error messages due to the unattached antenna.
Radar transmitter may indicate a LEVEL value >0 when
disconnected from antenna.
2.6.3 Transmitter Display and Keypad
The Radar transmitter has a liquid-crystal display (LCD)
capable of showing two lines of 8 characters each.
Transmitter measurements and configuration menu screens
are shown on the LCD.
Enter
Down
Up
18
The transmitter default display is the measurement screen.
It cycles every 5 seconds to display LEVEL, %OUTPUT,
QUALITY, and LOOP information. The transmitter
defaults to this display after 5 minutes if no keystrokes are
sensed with the exception of LEVEL, DISTANCE,
%OUTPUT, QUALITY, and LOOP screens. The display
will not return to the default screen if left in one of these
screens.
58-601 Pulsar® Radar Transmitter
The keypad has three arrows used to scroll through the
displays and to calibrate the transmitter – the Up and
Down Arrow (
) keys and the Enter ( ) key.
Function in
Display Mode
Arrows
Enter
Up and Down Moves forward and backward
in the configuration program
from one display to another.
Function in
Configuration Mode
Increases or decreases the
value displayed or moves to
another choice.
Note: Hold arrow key for
rapid scrolling.
Enters the configuration mode Accepts a value and moves
(noted by an exclamation point to the next step of the
as the last character in the top configuration program.
display line).
2.6.4 Password Protection (Default = 0)
The Radar transmitter is password protected to restrict
access to certain portions of the menu structure that affect
the operation of the system. When the proper password is
entered, an exclamation point (!) appears as the last character of the first line of the display. The password can be
changed to any numerical value up to 255. The password
is required whenever configuration values are changed.
The default password installed in the transmitter at the
factory is 0 (password disabled). The last step in the configuration menu provides the option to enter a new password. If 0 is entered as a password, the transmitter is no
longer password protected and any value in the menu can
be altered (except diagnostic values) without entering a
confirming password.
NOTE: If the password is not known, the menu item New Password
displays an encrypted value representing the present password. Call the factory with this encrypted value to determine
the actual password.
58-601 Pulsar® Radar Transmitter
19
2.6.5 Menu: Step-By-Step Procedure
The following table provides a complete explanation of the
software menus displayed by the Radar transmitter. Use this
table as a step-by-step guide to configure the transmitter.
Sensor
Reference
Point
Sensor
Reference
Point
The first column presents the menus shown on the transmitter display. The displays are in the order they would
appear if the arrow keys were used to scroll through the
menu. The numbers are not shown on the display. They
are provided as a reference.
The second column provides the actions to take when
configuring the transmitter. Additional information or an
explanation of an action is given in the third column.
NPT Process
Connection
BSP Process
Connection
Sensor
Reference
Point
The following drawings are provided as reference for the
configuration procedure.
Use of the included PACTware™ PC program is highly
recommended and invaluable for troubleshooting and
advanced calibration. A HART RS232 or USB modem
(purchased separately) is required. See MAGNETROL
PACTware™ bulletin 59-101.
ANSI or DIN Flange (Welded)
Sensor Reference Point
Sensor Offset (+)
Blocking
Distance
20 mA
Safety Zone
Distance
Sensor Offset + Tank Height =
Distance from process
connection to tank bottom
Tank
Height
Media
Level
Lowest
Measurable
Value
4 mA
Level Offset
20
58-601 Pulsar® Radar Transmitter
2.6.5.1 Radar Transmitter Menu Table
Note: Press UP arrow 3 times to reach screen where menu language can be chosen.
Display
Action
Comment
1
*Level*
*Quality*
*%Output*
*Loop*
Transmitter Display
Transmitter default display. Level, Signal Quality, %Output,
and Loop values cycle every 5 seconds. All screens
(except 2–6) default to this screen after 5 minutes of no
keystrokes or if a Fault or Warning message is displayed.
2
Level
xxx.x units
Transmitter Display
Transmitter displays Level measurement in chosen unit of
measure.
3
Distance
xxx.x units
Transmitter Display
Transmitter displays Distance measurement in chosen unit
of measure. Measurement includes Sensor Offset value.
Transmitter reports Distance regardless of Blocking
Distance and Level Offset settings.
4
Qual xx
xxx.x units
Transmitter Display
Transmitter display showing Level and Quality of signal
reflection. Good values are 20–90
5
%Output
xx.x%
Transmitter Display
Transmitter displays %Output measurement derived from
20 mA span.
6
Loop
xx.xx mA
Transmitter Display
7
Units
(select)
8
AntnaTyp
(select)
Select units of measure
Select the Antenna Type used.
AntnaExt
(select)
10
AntnaMnt
(select)
Select the type of Antenna Mounting
11
SnsrOfst
xx.x units
Enter the Sensor Offset value.
12
Tank Top
(select)
Select the shape/type of tank top
13
Tank Ht
xxx.x units
Enter the Tank Height
14
Block Dis
xxx.x units
Enter the Blocking Distance
LevlOfst
xxx.x units
58-601 Pulsar® Radar Transmitter
Select cm (xxxx), inches (xxx.x), meters (xx.xx) or feet
(xx.xx). Allowable decimal position is controlled; four characters is maximum reading. Decimal position is controlled
by Units and Tank Height.
Select first 7 digits of the Model Number (first 4 are significant). Information is located on the nameplate mounted
on the side of transmitter housing.
Select last 3 digits of the Model Number corresponding to
the Antenna Extension. This relates to the maximum nozzle
Select the Antenna Extension used. length where it can be used:
0** ≤ 1" (25 mm), -1** ≤ 4" (100 mm), -2** ≤ 8" (200 mm),
-3** ≤ 12" (300 mm)
9
15
Transmitter displays Loop value (mA).
Enter the Level Offset
Select NPT, BSP, or Flange
Sensor Offset is the distance (+ or -) from the Sensor reference point (bottom of NPT thread or flange face, top of
BSP thread) to the top of the tank.
Select the metallic tank top structure: Flat, Horizontal
Cylinder, Dome, Irregular, or Other (non-metallic).
Tank Height is measurement from the bottom to the top
of tank.
Blocking Distance defines an area near the antenna where
reflections can not be measured effectively due to antenna
ringing. It is measured from the Sensor Reference point.
Minimum value is set by choice of Antenna Type and is
calculated as antenna length + 2" (50 mm); larger values are
encouraged. Output will be held at value corresponding to
Blocking Distance. Do not allow liquid on to the antenna.
Level Offset defines an area at the bottom of the vessel
where reflections can not be measured effectively due to
angled bottoms, heating coils, reflections from flat metal
tank bottom in low dielectric applications, etc. It is the
distance from the bottom of the tank to the lowest valid
level reading. Level reading will never be lower than
Level Offset value.
21
Display
Action
Comment
16
Dielctrc
(select)
Select the Dielectric range value
Select the Dielectric range of the medium. Choices are:
1.7–3.0; 3.0–10.0; 10.0–100.0 (typical values:
Hydrocarbons 1.9–3, Glycol 32, Water-based 80. See
Technical Handbook 41-600 for complete listing)
17
Turbulnc
(select)
Select amount of Turbulence
of the liquid
None, Light, Medium, Heavy. Increase choice if Quality
value is consistently <20.
Always set for worst case conditions.
18
RateChng
(select)
Select Rate of Change
of the liquid
Select the MAXIMUM Rate of Change of the level surface
(rising or falling) in inches (cm)/minute;
<5 (13), 5-20 (13-50), 20-60 (50-150), >60 (>150)
19
Foam
(select)
Select amount of Foam
None, Light, Medium, Heavy
Increase choice if Quality value is consistently <20.
Always set for worst case conditions.
Press Enter to view all Targets
Target #1–9
Level or
Distance
20
Targets
Quality
(signal amplitude)
<10 too weak
20–90 typical
>90 too strong
Measurement value
(Level or Distance)
Select YES to store false target profile for Empty or Partially full tank.
(Maximum of 9 False Targets)
21
Targ Rej
(status)
Unit will show Enabled after running
the routine. False Target Rejection
can be suspended for troubleshooting purposes by choosing Disable.
If vessel is empty, skip this screen and proceed directly to
Target Rejection (#21). Review all Targets detected by the
transmitter including false targets (targets other than
Level). Ensure the proper Level target is available then
move to False Target Rejection. If reported LEVEL is close
to actual and the Quality number is >20, it is probably
correct. Check the Tank Height and Sensor Offset values
to ensure accurate LEVEL reading. Liquid level can be
viewed by LEVEL or DISTANCE; access under MODE
sub-menu. Choose ESCAPE to exit
• Do not proceed with this procedure until confirming
LEVEL and QUALITY values in TARGETS screen.
• FALSE TARGET REJECTION should be run with vessel
at or near empty when all targets are exposed; re-run
this routine with liquid at a lower level if initial calibration
is done with significant liquid in vessel.
• “Level Too High” message indicates liquid is too close
to the antenna to run this routine (typically within
30" (750 mm) of end of antenna.
• The false target profile will be disabled and this routine
should be re-run if the following parameters are modified: ANTENNA TYPE, ANTENNA MOUNT, SENSOR
OFFSET, TANK HEIGHT, BLOCKING DISTANCE,
DIELECTRIC, TURBULENCE, RATE CHANGE, FOAM or
when launcher is repositioned.
The NO FALSE TARGET REJECTION message will be displayed if this algorithm is not enabled.
The Target Rejection routine detects, stores and cancels
false targets to ensure detection of the proper level signal.
1 Choose if Tank is Empty or Partial (some liquid present)
2a If Empty is chosen, press Enter, then select YES to run
false target rejection routine for entire tank.
2b If Partial is chosen, various Level targets will be
offered; choose the Target reflection that represents
the actual Level; all other targets will be cancelled.
3 If correct Level is not offered, ensure Tank dimensional
information is correct; information must be entered
correctly to ensure reflections offered show correct
Level values.
4 If Level cannot be found, manually enter correct value.
Choose Entr Lvl, then enter the correct level value.
22
22
Set 4mA
xxx.x units
Enter the value for the 4 mA point
During normal operation, mA value will never read into the
area defined by the Level Offset value. Refer to #15.
58-601 Pulsar® Radar Transmitter
Display
Action
Comment
During normal operation, mA value will never read into the
Enter the value for the 20 mA point area defined by the Blocking Distance value. Refer to #14.
23
Set 20mA
xxx.x units
24
Damping
xx
Enter the Damping factor
A damping factor (0–45) may be added to smooth a noisy
display and/or output due to turbulence.
25
SysFault
(select)
Select the system Fault value
Select 3.6 mA, 22 mA or HOLD (last value). See Section
3.3.2 for Fault information.
26
LOEFault
(select)
Select the Loss of Echo Fault value
27
LOEDelay
(xxx sec)
Enter value for Loss of Echo Delay
Select 3.6 mA, 22 mA or HOLD (last value).
Select a value 0–255; 30 is default
28
SZ Fault
(select)
Select the Safety Zone Fault
Safety Zone is a user-defined area just below the Blocking
Distance. See drawing on page 20. Enable Fault if necessary to ensure safe, reliable high-level readings in critical
applications. Choices are None, 3.6 mA, 22 mA, Latch
3.6 or Latch 22. If Latch 3.6 or Latch 22 is chosen, the
loop current will remain in alarm until it is manually
cleared with the SZ Alarm Reset below (#30)
29
SZHeight
(xx.x units)
Enter a Safety Zone Height
Enter a distance value that develops a safety zone just
below the Blocking Distance. Here the unit will report a
Safety Zone Fault (#28) if the level rises into this area.
30
SZ Alarm
Reset
Reset Safety Zone Latch
31
Poll Adr
(xx)
Enter HART Poll Address number
Enter a HART Poll Address (0–15). Enter 0 for a single
transmitter installation; enter 1–15 for multi-drop network
(loop will latch at 4 mA).
32
Trim 4
Fine tune the 4 mA point
Attach a mA meter to the output. If the output does not
equal 4.00 mA, adjust the value on the display until meter
reads 4.00 mA.
33
Trim 20
Fine tune the 20 mA point
Attach a mA meter to the output. If the output does not
equal 20.00 mA, adjust the value on the display until
meter reads 20.00 mA.
Fine Tune the Level value
Trim Lvl is an offset value (± 10" or 244mm) to be used
to force the transmitter to output the exact Level. This
should only be used after all parameters have been
entered correctly, Tank Height and Sensor Offset have
been confirmed accurate and it has been confirmed that
the transmitter is tracking the correct level target.
For mounting in a standpipe/stillwell. Enter a value for
inside diameter of the pipe. Range of values is 0", 3" to
20" (0, 40 to 500 mm). Value MUST be left as 0 if no
standpipe/stillwell is present.
34
Trim Lvl
xxx.x units
35
PIPE ID
xx.x units
Enter Pipe ID
36
Loop Tst
xx.xx mA
Enter a mA Output value
37
New Pass
xxx
Enter new Password
38
Status
Review Status information
39
Language
Select Language
40
ModelRX5
Verxx.xx
Revision information
58-601 Pulsar® Radar Transmitter
Clear a latched Safety Zone alarm.
Enter a mA Output of any given value to perform loop test.
Use arrows to select desired value between 0 and 255;
0=No Password. During normal operation, an encrypted
password is shown.
Status information is updated continuously showing only
the most recent diagnostic events. See Diagnostic screen
in Factory Menu for a cumulative review.
Select the Language that will be displayed on the transmitter screen. Choices are English (default), Spanish,
German and French.
Processor firmware Rev level
Coprocessor firmware Rev level
23
Display
Action
41
Disp Fact
Review Factory parameters
42
Diagnost
Review Diagnostic messages
A cumulative review of all diagnostic messages
Press ENTER twice to clear
43
TrgRjLvl
Review Target Rejection Level
Shows level where the last Target Rejection routine was run
44
Launcher
None, do not adjust
Diagnostic, factory setting
45
Fact Cal
None, do not adjust
Diagnostic, factory setting
46
Peaks
None, do not adjust
Diagnostic, factory setting
47
Algorithm
None, do not adjust
Diagnostic, factory setting
48
Range
None, do not adjust
Diagnostic, factory setting
49
TVG Type
None, do not adjust
Diagnostic, factory setting
50
TVG Max
None, do not adjust
Diagnostic, factory setting
51
Fid Pos
None, do not adjust
Diagnostic, factory setting
52
Fid Gain
None, do not adjust
Diagnostic, factory setting
53
Sys Gain
None, do not adjust
Diagnostic, factory setting
54
Conversion Factor
None, do not adjust
Diagnostic, factory setting
55
Cef dm/s
None, do not adjust
Diagnostic, factory setting
56
Scale Offset
None, do not adjust
Diagnostic, factory setting
57
Distance Correction
None, do not adjust
Diagnostic, factory setting
58
Echo Amp
None, do not adjust
Diagnostic, factory setting
59
#Run Average
None, do not adjust
Diagnostic, factory setting
60
Adaptive Filter
None, do not adjust
Diagnostic, factory setting
61
#Adap Average
None, do not adjust
Diagnostic, factory setting
62
Scatter High
None, do not adjust
Diagnostic, factory setting
63
Rate High
None, do not adjust
Diagnostic, factory setting
64
Scatter Rate
None, do not adjust
Diagnostic, factory setting
65
Peak Detect Reference
None, do not adjust
Diagnostic, factory setting
66
Peak Detect Threshold
None, do not adjust
Diagnostic, factory setting
67
Minimum Threshold
None, do not adjust
Diagnostic, factory setting
68
ROC/min
None, do not adjust
Diagnostic, factory setting
69
Max Rate
None, do not adjust
Diagnostic, factory setting
70
Max dD
None, do not adjust
Diagnostic, factory setting
71
SZ Hysteresis
None, do not adjust
Diagnostic, factory setting
72
ES Delay
None, do not adjust
Diagnostic, factory setting
73
DataLog
None, do not adjust
Diagnostic, factory setting
Comment
Select YES to reveal Factory parameters; NO to hide
Notes:
Clear all Diagnostic messages upon completion of configuration. See Screen 42 above.
It is encouraged that all setup information be recorded for future use. Table on page 45 is offered for this information.
24
58-601 Pulsar® Radar Transmitter
2.7
Configuration Using HART®
A HART® (Highway Addressable Remote Transducer)
remote unit, such as a HART communicator, can be used to
provide a communication link to the PULSAR transmitter.
When connected to the control loop, the same system measurement readings shown on the transmitter are shown on
the communicator. In addition, the communicator can be
used to configure the transmitter.
To confirm HART hand-held communications, attach unit
per Section 2.7.1. If communicator reads GENERIC on first
two lines, the HART hand-held does not contain the current
DDs (device description) for the PULSAR Radar transmitter.
Contact your local HART Service Center and specify a
MAGNETROL PULSAR Model RX5 device descriptor.
Junction
R L > 250 Ω
-
+
See HART Revision Table, Section 2.7.3.
2.7.1 Connections
Control
Room
Display
Power
Supply
Current
Meter
A HART communicator can be operated from a remote
location by connecting it to a remote junction or by connecting it directly to the terminal block in the electronics
housing of the PULSAR transmitter.
HART uses the Bell 202 frequency shift key technique of
high-frequency digital signals. It operates on the 4–20 mA
loop and requires 250 Ω load resistance. A typical connection between a communicator and the PULSAR transmitter
is illustrated.
2.7.2 Display Menu
A typical communicator display is an 8-line by 21-character
LCD. When connected, the top line of each menu displays
the model (Model RX5) and its tag number or address.
Usually the bottom line of each menu is reserved for software-defined function keys (F1–F4). For detailed operating
information, refer to the instruction manual provided with
the HART communicator.
The PULSAR transmitter online menu trees are shown in
the following illustration. Open the menu by pressing the
alphanumeric key 1, Device Setup, to display the secondlevel menu.
2.7.3 HART Revision Table
2.7.3.1 Model RX5
58-601 Pulsar® Radar Transmitter
HART Version
HCF Release Date
Compatible with RX5 Software
Dev V2 DD V1
July 2003
Version 1.1a–1.2e
Dev V4 DD V1
July 2004
Version 2.0a and later
25
2.7.4 HART Menu
1
2
3
4
5
6
Device Setup
Level
Quality
% Output
Loop
Distance
2 Basic Setup
1
2
3
4
5
6
Tag
Descriptor
Date
Message
Poll addr
Final Asmbly Num
3 Advanced Setup
1
2
3
4
5
6
Trim Loop Current
Enter Password
Factory Settings
Magnetrol S/N
New User Password
Device ID
4 Diagnostics
5 Review
26
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
1 Calibration
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Loop Test
Echo Amplitude
Peaks
Status
Diagnostic Info
Targ Rej Level
Scatter
Rate
ROC per minute
Model
Manufacturer
Magnetrol, S/N
Firmware Version
Coprocessor Version
Tag
Descriptor
Date
Message
Final Asmbly Num
Device ID
Poll Address
Units
Antenna Type
Antenna Extension
Antenna Mount
Sensor Offset
Tank Top
Tank Height
Blocking Distance
Level Offset
Dielectric
Turbulence
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
Launcher
Algorithm
Range
TVG Type
TVG Max
Fiducial Position
Fiducial Gain
System Gain
Conversion Factor
CF #Run Average
Ceff
Scale Offset
Distance Corr
#Run Average
Rate of Change
Foam
Target Rej Status
Target Rej Type
Targ Rej Level
4 mA Set Point
20 mA Set Point
Damping
System Fault State
LOE Fault State
LOE Delay
SZ Fault State
SZ Height
Trim Level
Pipe ID
Date/Time/Initials
Launcher
Algorithm
TVG Type
TVG Max
Fiducial Position
Fiducial Gain
System Gain
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Units
Antenna Type
Antenna Extension
Antenna Mount
Sensor Offset
Tank Top
Tank Height
Blocking Distance
Level Offset
Dielectric
Turbulence
Rate of Change
Foam
Targets
Target Rejection
4 mA Set Point
20 mA Set Point
Damping
System Fault State
LOE Fault State
LOE Delay
SZ Fault State
SZ Height
SZ Alarm Reset
Trim Level
Pipe ID
Date/Time/Initials
Adaptive Filter
#Adaptive Average
Scatter High Limit
Rate High Limit
Peak Detect Ref
Peak Detect Thresh
Min Threshold
Max Rate
Max Delta Distance
SZ Hysteresis
ES Delay
DataLog
FactPar1
FactPar2
Conversion Factor
CF #Run Average
Ceff
Scale Offset
#Run Average
Adaptive Filter
#Adaptive Average
Scatter High Limit
Rate High Limit
Peak Detect Ref
Peak Detect Thresh
Min Threshhold
Max Rate
Max Delta Distance
SZ Hysteresis
ES Delay
DataLog
4 mA Trim Value
20 mA Trim Value
Universal Rev
Fld Dev Rev
Software Rev
Num Req Preams
58-601 Pulsar® Radar Transmitter
3.0 Reference Information
This section presents an overview of the operation of the
PULSAR Radar Level Transmitter, information on troubleshooting, common problems, listings of agency
approvals, lists of replacement and recommended spare
parts, and detailed physical, functional and performance
specifications.
3.1 Description
PULSAR is a two-wire, 24 VDC, level transmitter based on
the concept of pulse burst radar. The electronics are housed
in an ergonomic housing comprised of two tandem compartments angled at a 45 degree angle for ease of wiring and
calibration. These two compartments connect via an explosion-proof and watertight feed-through.
3.2 Theory of Operation
Pulse
Pulse Burst
3.2.1 Pulse Burst Radar
PULSAR is a top-mounted, downward-looking pulse burst
radar operating at 5.8 GHz (Europe) or 6.3 GHz (North
America). Unlike true pulse devices that transmit a single,
sharp (fast rise-time) waveform of wide-band energy, PULSAR
emits short bursts of 5.8 or 6.3 GHz energy and measures
the transit time of the signal reflected off the liquid surface.
Distance is calculated utilizing the equation Distance = C ×
Transit time/2, then developing the Level value by factoring
in Tank Height and Sensor Offset information. The exact
reference point for distance and level calculations is the
Sensor Reference Point—bottom of an NPT thread, top of
a BSP thread or face of a flange.
1 ns
500 ns
NPT
Process
Connection
BSP
Process
Connection
ANSI or DIN
Welded Flange
Distance = c × (time ÷ 2)
Sensor Reference Point
58-601 Pulsar® Radar Transmitter
27
The exact level measurement is extracted from false target
reflections and other background noise via the use of
sophisticated signal processing. The new PULSAR circuitry
is extremely energy efficient so no duty cycling is necessary to
accomplish effective measurement. For this reason, PULSAR
can track high rates of change that were heretofore impossible
with existing loop-powered radar transmitters.
Sensor Reference Point
Sensor Offset (+)
Blocking
Distance
20
Safety Zone
Distance
Sensor Offset + Tank Height =
Distance from process
connection to tank bottom
Tank
Height
Media
Level
4 mA
Lowest
Measurable
Value
Level Offset
3.2.2 Equivalent Time Sampling
ETS, or Equivalent Time Sampling, is used to measure the
high speed, low power EM (electromagnetic) energy. ETS is
a critical key in the application of Radar to vessel level
measurement technology. The high speed electromagnetic
energy (1000 ft/µs) is difficult to measure over short distances and at the resolution required in the process industry.
ETS captures the EM signals in real time (nanoseconds) and
reconstructs them in equivalent time (milliseconds), which
is much easier to measure with today’s technology.
ETS is accomplished by scanning the tank to collect thousands of samples. The round-trip event on a 65 foot (20m)
tank takes only 133 nanoseconds in real time. After it is
reconstructed in equivalent time it measures 200 milliseconds.
28
58-601 Pulsar® Radar Transmitter
3.3
Troubleshooting
The PULSAR transmitter is designed and engineered for
trouble-free operation over a wide range of operating
conditions. Common transmitter problems are discussed
in terms of their symptoms and recommended corrective
actions.
WARNING! Explosion hazard. Do not remove covers unless power
has been switched off or the area is known to be nonhazardous.
Use of the included PACTware™ PC program is highly
recommended and invaluable for troubleshooting and
advanced calibration. A HART RS232 or USB modem
(purchased separately) is required. See MAGNETROL
PACTware™ bulletin 59-101.
3.3.1 Troubleshooting System Problems
Symptom
Problem
Solution
Level reading drops out at a Multipath is cancelling good Orient launcher to reduce multipath; turn launcher 20–30 degrees at a time until
repeatable position in the
level signal
multipath at this point disappears. Refer to Section 2.4.2.3
vessel
Level reading locked onto a
value that is not correct
Level
Measurement engine finding 1. Is high dielectric (ε>20) foam present
a reflection it believes is
2. Run False Target Rejection routine with Level below this point (or with Empty
level signal
tank) to eliminate false echoes
LEVEL, % Output and LOOP Basic configuration data
values are all inaccurate
questionable
1. Check validity of all configuration data
2. Check DISTANCE value of device against manually measured distance
LEVEL readings are repeat- Configuration data does not 1. Ensure proper values for Tank Height and Sensor Offset
able but consistently high (or accurately match tank
2. Check vessel for present liquid level. Trim Level can be used to ensure
low) from actual by a fixed
dimensions
exact measurement
amount
3. Reconfigure LOOP values if necessary
LEVEL reading on Display is HART Poll Address set a
correct but LOOP is stuck at value of 1-15
4 mA
Set HART Poll Address to 0
LEVEL reading on Display
stuck at value related to
Blocking Distance
Check actual level. If antenna is not flooded, power down, then power up
transmitter with the level well below the antenna.
Device believes antenna is
flooded (level very near or
on antenna)
58-601 Pulsar® Radar Transmitter
29
3.3.2 Error Messages
The PULSAR Radar transmitter utilizes a 3-section hierarchy
for reporting diagnostic conditions: FAULTS, WARNINGS,
and INFORMATION. This information can be reviewed at
the STATUS screen in the user menu. This screen captures
only current conditions. Historical information can be
viewed at the DIAGNOSTIC screen in the Factory menu.
FAULT: The highest level in the hierarchy of diagnostics
annunciating a defect or failure in circuitry or software that
precludes reliable measurement. The current (mA) value
unit defaults to 3.6, 22, or HOLD and a message is displayed on the rotating screen. Further error information can
be obtained by viewing the Status or Diagnostic (Factory
Menu) screens.
WARNING (MESSAGE): The second level in the hierarchy
of Diagnostics annunciating conditions that are not fatal
but may affect measurement. A message will occur on the
main (rotating) screen when a Warning is detected but will
not affect output current. Further error information can be
obtained by viewing the Status or Diagnostic screens.
INFORMATION (MESSAGE): The lowest level in the
hierarchy of diagnostic conditions providing operational
factors that are not critical to measurement. Further error
information can be obtained by viewing the Status or
Diagnostic (Factory Menu) screens.
EFFECTS OF EACH DIAGNOSTIC MESSAGE
30
mA Loop
Display Message
Diagnostic (history)
Fault
3.6/22/HOLD
Yes
Yes
Warning
No Effect
Yes
Yes
Information
No Effect
No
Yes
58-601 Pulsar® Radar Transmitter
ERROR MESSAGES
Symptom
Echo Lost
Problem
Target peak cannot be found
Solution
Increase Turbulence setting
Decrease Dielectric setting
• Increase ROC setting
• Increase LOE delay
• Confirm valid False Target Rejection; re-run if necessary
• Possible multipath if lost repeatedly at same point in tank (See
Section 2.4.2.3)
•
Warnings
Faults
•
No Fiducial
Can not find valid fiducial signal
Ensure transmitter/antenna Universal connector is tight; Consult
Factory if this problem persists
Safety ZoneAlrm
Level within Safety Zone and
SZ Alarm parameters enabled
Normal operation; modify SZ Alarm parameter screens if not
operating to expectations
Default Paramtrs
Configuration parameters have
been corrupted and reset to the
factory defaults
Modifying one parameter clears this condition; check validity of all
parameters
Sfwr Err Inv Arg
Software algorithms corrupted
Consult Factory
EE Write failure
EEPROM Write failure
Consult Factory
EE Read failure
EEPROM Read failure
Consult Factory
CPU failure
Microprocessor failure
Consult Factory
NoTrgRej
False Target Rejection has not
been run or manually disabled
Re-run False Target Rejection routine or manually enable
Level Too High
Indicates liquid is too close to
antenna to run this routine
Lower liquid and re-run False Target Rejection routine
CorptTgR
Invalid False Target Rejection
data
Re-run False Target Rejection routine;
Consult Factory if problem persists
FidUnclr
Fiducial signal quality
questionable
Ensure transmitter/antenna connection is tight; Consult Factory
Factory Cal Reqd
Invalid Calibration Data
Transmitter requires re-calibration of Factory parameters; the
instrument will continue to operate with reduced performance;
Consult Factory
Information
(available only in Status or Diagnostic screens)
Co-processor Communications
IPC bus
Internal communication error
Consult Factory
IPC chks
Internal communication error
Consult Factory
IPC leng
Internal communication error
Consult Factory
IPC ack
Internal communication error
Consult Factory
DC Noise
Excessive noise on A/D channel
Consult Factory
Signal Too High
Level signal amplitude excessive Choose higher Dielectric range, reduce Turbulence or Foam
settings; Consult Factory if problem persists
Signal Too Low
Level signal amplitude insufficient Choose lower Dielectric range, increase Turbulence or Foam
settings; Consult Factory if problem persists
Signal
Quality
IncTrgRj
Incomplete Target Rejection
Re-run False Target Routine with level lower in vessel
False target only partially captured
ScattTgt
Return signals scattered due to
turbulence
UncerTgt
Target is missing but not determined to be lost
Device is holding last valid value while confirming the target
position; will continue based upon setting in LOE Delay screen;
Consult Factory if problem persists
TankInv
Tank dimensions exceed maximum range of the transmitter
Reduce Tank Height and/or Sensor Offset values
58-601 Pulsar® Radar Transmitter
31
3.4
Agency Approvals
AGENCY
FM
CSA
ATEX
MODEL
PROTECTION METHOD
AREA CLASSIFICATION
RX5-5X0A-1X0
Intrinsically Safe
RX5-5X0A-3X0
Explosion Proof
RX5-5X0A-XX0
Non-Incendive RX5-5X0A-1X0
Intrinsically Safe RX5-5X0A-3X0
Explosion Proof RX5-5X0A-XX0
Non-Incendive R05-5X0A-AX0
Intrinsically Safe R05-5X0A-CX0
Explosion Proof Class I, Div. 1; Groups A, B, C, & D
Class II, Div. 1; Groups E, F, & G
Class III, NEMA 4X, T4 @80°C
Entity
Class I, Div. 1; Groups B, C & D
Class II, Div. 1; Groups E, F, & G
Class III, NEMA 4X, T5 @80°C
Class I, Div. 2; Groups A, B, C, & D
Class II, Div. 2; Groups F & G
Class III, NEMA 4X
Class I, Div. 1; Groups A, B, C, & D
Class II, Div. 1; Groups E, F & G
Class III, Type 4X, T4 @80°C
Entity
Class I, Div. 1; Groups B, C & D
Class II, Div. 1; Groups E, F, & G
Class III, Type 4X, T5 @80°C
Class I, Div. 2; Groups A, B, C, & D
Class II, Div. 2; Groups E, F, & G
Class III, Type 4X, T4 @80°C
ATEX II 1G EEx ia IIC T4 @70°C
IEC Ex ia IIC T4@70°C
ATEX II 1/2G EEx d IIC T6 @70°C
Measured media inside vessel must be non-flammable only.
These units have been tested to EN 61326: 1997+A1+A2
and are in compliance with the EMC Directive 2004/108/EC.
The antenna complies with Canadian Electrical Code requirements
of ANSI/ISA 12.27.01-2003 as a single seal device.
Special conditions for safe use:
Ex ia
When an insulated probe is used in a potentially explosive atmosphere
caused by gas, damp or a non-conducting liquid, precautions must
be taken to avoid ignition due to hazardous electrostatic charges.
ATEX/IEC Entity Parameters
Ex d
When the transmitter enclosure that is made of aluminum alloy is
installed in a potentially explosive atmosphere, requiring the use of
apparatus of equipment category 1G, it shall be installed so that in
the event of rare incidents, an ignition source due to impact or friction
between the enclosure and iron/steel is excluded.
The transmitter’s antenna shall be installed so that electrostatic
discharges are prevented.
COMMUNICATIONS APPROVALS
Region
32
Agency
Vi
28.4VDC
li
120mA
Pi
0.84w
Ci
2.2nF
Li
430µH
SIL
PULSAR
Model RX5
SIL
1 as 1oo1
Instrument Type
B
Frequency
SFF
73.7%
PFDavg
9.72E-04
US
FCC
6.3 GHz
Canada
IC
6.3 GHz
Europe
RTTE
5.8 GHz
FITS
Annual
Fail Dangerous Undetected
222
1.94E-03
Fail Dangerous Detected
308
2.70E-03
Safe
314
2.75E-03
58-601 Pulsar® Radar Transmitter
3.4.1 Agency (FM/CSA) Drawing and Entity Parameters
58-601 Pulsar® Radar Transmitter
33
3.5
Parts
3.5.1 Replacement Parts
Item
Description
Part Number
Electronic Module
6.3 GHz
5.8 GHz
Z31-2827-001
Z31-2827-003
Terminal Board
General Purpose
Intrinsically Safe
Explosion Proof
Z30-9143-001
O-ring: Viton
w/HART
w/HART
012-2201-237
Housing cover without glass
004-9193-002
Housing cover with glass
GP/IS
XP
Ex d
Z36-4410-001
036-4410-005
036-4410-003
3.5.2 Recommended Spare Parts
Description
Part Number
Electronic Module
6.3 GHz
5.8 GHz
Z31-2827-001
Z31-2827-003
w/HART
w/HART
34
58-601 Pulsar® Radar Transmitter
3.6
Specifications
3.6.1 Functional – Transmitter
System Design
Pulse burst radar @ 5.8 GHz (Europe), 6.3 GHz (U.S.) Measurement Principle
Input
Measured Variable
Level, determined by the time-of-flight of a radar pulse from
transmitter to product surface and back
Span
0.5 to 65 feet (0.2 m to 20 m)
Output
Type
Analog
4 to 20 mA with optional HART digital signal
Range
Analog
3.8 to 20.5 mA useable
Digital
0 to 999" (0 to 9999 cm)
Analog
0.01 mA
Digital
0.1"
Resolution
Loop Resistance
GP/IS/XP - 400 Ω @ 24 VDC/20 mA, 350 Ω @ 24 VDC/22 mA
Diagnostic Alarm
Adjustable 3.6 mA, 22 mA, HOLD
Damping
Adjustable 0-45
User Interface
Keypad
3-button menu-driven data entry and system security
2-line × 8-character display
Indication
Digital Communication HART Version 5 compatible
Power (Measured at instrument terminals)
General Purpose
16 to 36 VDC
Intrinsically Safe
16 to 28.6 VDC
Explosion Proof
16 to 36 VDC
Housing
Material
Cast aluminum A356T6 (<0.2% copper), cast 316 SS (optional)
Cable Entry
3
Ingress Protection
Type 4X (IP66)
⁄4" NPT, M20
Net/Gross Weight
Aluminum
6 lbs (2.36 kg) / 7 lbs (2.76 kg)
316 Stainless steel
13.5 lbs (5.3 kg) / 14 lbs (5.7 kg)
H 10.21" (259 mm) × W 4.38" (111 mm) × D 7.40" (188 mm)
Overall Dimensions
RTTE: European approval, FCC & IC: North American approval
1200
36 V
1000 Ω
1000
800
Ω
General Purpose &
Explosion Proof
28.6 V
630 Ω
600
Intrinsically Safe
@ 20 mA
400
(350 @ 22 mA)
350
200
0
0
10
16
20
24
30
40
VDC
58-601 Pulsar® Radar Transmitter
35
Environment
Operating Temperature
-40 to +175° F
(-40 to +80° C)
LCD Operating Temperature Range
-5 to +160° F
(-20 to +70° C)
Storage Temperature
-50 to +175° F
(-46 to +80° C)
Humidity
0-99%, non-condensing
Electromagnetic Compatibility
Meets CE Requirements: EN 50081-2, EN 50082-2
Surge Protection
Meets CE Requirements: EN 61326 (1000 volts)
Shock Class
ANSI/ISA-S71.03 Class SA1
Vibration Class
ANSI/ISA-S71.03 Class VC2
3.6.2 Performance
Reference Conditions
Reflection from ideal reflector at +70° F (+20° C)
Linearity
±0.4 inch (10 mm) or 0.1% of tank height (whichever is greater)
Measured Error
±0.4 inch (10 mm) or 0.1% of tank height (whichever is greater)
(Performance will degrade slightly within 60" (1.5 m) of antenna)
Resolution
0.1 inch (2.5 mm)
Repeatability
< 0.2 inch (5 mm) or 0.05% of tank height
Response Time
< 1 second
Warm-up Time
30 seconds
Operating Temp. Range
-40° to +175° F (-40° to +80° C) (ATEX EEx d: -40 to +160° F (-40 to +70° C))
LCD Temp. Range
-5° to +160° F (-20° to +70° C)
Ambient Temp. Effect
0.05% per 10° C
Process Dielectric Effect
< 0.3 inch within selected range
Maximum Rate of Change
180 inches (450 cm)/minute
3.6.3 O-ring (seal) Selection Chart
Material
Code
Maximum
Temperature
Maximum
Pressure
Min.
Temp.
Recommended
For Use In
Not Recommended
For Use In
Viton® GFLT
0
+400° F @ 232 psig
(+200° C @ 16 bar)
750 psig @ +70° F
(50 bar @ +20° C)
-40° F
(-40° C)
General purpose, steam,
ethylene
Ketones (MEK, acetone),
skydrol fluids, amines, anhydrous
ammonia, low molecular weight
esters and ethers, hot hydrofluoric
or chlorosulfuric acids, sour HCs
EPDM
1
+250° F @ 200 psig
(+125° C @ 14 bar)
750 psig @ +70° F
(50 bar @ +20° C)
-60° F
(-50° C)
Acetone, MEK, skydrol fluids
anhydrous ammonia
Petroleum oils, di-ester base
lubricants, propane, steam
Inorganic and organic acids
(including HF and nitric),
aldehydes, ethylene, glycols,
organic oils, silicone oils,
vinegar, sour HCs, steam,
amines, ethylene oxide,
propylene oxide
Black liquor, Freon 43, Freon 75,
Galden, KEL-F liquid, molten
sodium, molten potassium
Simriz SZ485
(formerly
Aegis PF128)
Kalrez (4079)
36
8
+400° F @ 232 psig
+(200° C @ 16 bar)
750 psig @ +70° F
(50 bar @ +20° C)
-4° F
(-20° C)
2
+400° F @ 232 psig
+(200° C @ 16 bar)
750 psig @ +70° F
(50 bar @ +20° C)
Inorganic and organic acids
(including HF and nitric),
-40° F
aldehydes, ethylene, glycols,
(-40° C)
organic oils, silicone oils,
vinegar, sour HCs
Black liquor, hot water/steam, hot
aliphatic amines, ethylene oxide,
propylene oxide, molten sodium,
molten potassium
58-601 Pulsar® Radar Transmitter
3.6.4 Functional – Dielectric Rod / Horn
Dielectric Rod Polypropylene
Dielectric Rod
TFE
Dielectric Rod
All-Halar® Antenna
3", 4", and 6" Horn
All-Halar, Viton O-rings
316 SS (Hastelloy C
and Monel opt.), TFE,
Viton® O-rings
11⁄2" NPT and BSP, ANSI 11⁄2" NPT and BSP, ANSI 11⁄2” NPT, BSP, ANSI, or
or DIN flanges
or DIN flanges
DIN Flanges
6" ANSI or DIN flanges
Model
316 SS (Hastelloy® C,
316 SS, Polypropylene,
Monel® and Kynar® opt.),
Viton® O-rings
TFE, Viton® O-rings
Materials
Process Connection
Maximum Process
Temperature
+400° F @ 50 psig
(+204° C @ 3.5 bar)
+200° F @ 50 psig
(+93° C @ 3.5 bar)
+300° F @ atmos
(+150° C @ atmos)
+400° F @ 50 psig
(+204° C @ 3.5 bar)
Maximum Process
Pressure
675 psig @ +70° F
(46.5 bar @ +20° C)
750 psig @ +70° F
(51.7 bar @ +20° C)
50 psig @ +70° F
(3.5 bar @ +20° C)
675 psig @ +70° F
(46.5 bar @ +20° C)
Minimum Dielectric
(application dependent)
2.0
2.0
2.0
1.7
All-polypropylene construction optional (see chart below for ratings)
3.6.5 PULSAR Antenna Pressure / Temperature Ratings
800 (55)
PTFE Rod & Horn
700 (48)
Pressure psig (bar)
Polypropylene Rod
600 (41)
All-Polypropylene Flanged
500 (34)
All-Polypropylene Threaded and
Flanged ASME B31.1 & B31.3
400 (28)
All-Halar Flanged
300 (21)
All-Halar Threaded and
Flanged ASME B31.1 & B31.3
200 (14)
100 (7)
0
-50
(-46)
0
(-18)
-40
(-40)
58-601 Pulsar® Radar Transmitter
50
(10)
100
(38)
150
(66)
200
(93)
250
(121)
300
(149)
350
(177)
400
(204)
450
(232)
Temperature ° F (° C)
37
3.6.6 Physical – Inches (mm)
3.34
(85)
Transmitter
4.02
(102)
4.05
(103)
3.98
(101)
8.41
(214)
10.21
(259)
Dielectric Rod
3 (76)
∅
D
3 (76)
C ∅
A
D
∅
A
B
D
A
B
B
BSP
NPT
0.68 (17) Thread
Engagement
3 (76)
ANSI and DIN Flanges
2.8
(55)
DIELECTRIC RODS
All
All
BSP
8th Digit
Antenna
Extension
(maximum “L”
dimension)
Dim A
Dim B
Dim C
0
1" (25 mm)
2.3 (58)
11.1 (282)
3.0 (76)
1
4" (100 mm )
5.1 (130) 14.0 (356)
9.1 (231) 18.0 (457)
Model #
C
∅
A
D
B
2
8" (200 mm)
3
12" (300 mm)
Antenna Extension O.D.
Dimension D
TFE Rod
∅ 1.625 (41)
5.9 (150)
PP Rod
∅ 1.50 (38)
9.9 (251)
All-Plastic
Rod
∅ 1.625 (41)
13.1 (333) 22.0 (559) 13.9 (353)
HORNS
8th Digit
Antenna
Extension
(maximum “L”
dimension)
0
1" (25 mm)
1
4" (100 mm )
Model #
3
(76)
H
2
8" (200 mm)
3
12" (300 mm)
Aperture
3" Horn
4" Horn
6" Horn
Dim H
Dim H
Dim H
2.7 (51)
4.6 (117)
N/A
2.95" (75 mm)
8.4 (213)
8.3 (211)
12.4 (315)
12.4 (315)
3.75" (95 mm)
5.75" (146 mm)
∅
Aperture
38
58-601 Pulsar® Radar Transmitter
3.7
Model Numbers
3.7.1 PULSAR Radar Transmitter
BASIC MODEL NUMBER AND OPERATING FREQUENCY
R95
R05
Through-Air Radar Level Transmitter- 6.3 GHz Pulse Radar (North America)
Through-Air Radar Level Transmitter- 5.8 GHz Pulse Radar (Europe)
POWER
5
24 VDC, Two-wire
SIGNAL OUTPUT
1
4–20 mA with HART
ACCESSORIES
A
Digital Display and Keypad
MOUNTING/CLASSIFICATION
1
3
A
C
Integral, General Purpose & Intrinsically Safe (FM & CSA),
Non-incendive (CL1, Div II) Integral, Explosion-Proof
(FM & CSA Class I Div. 1, Groups B, C & D)
Integral, General Purpose & Intrinsically Safe
(ATEX II 1G EEx ia IIC T4
IEC Ex ia IIC T4)
Integral, Explosion-Proof (ATEX II 1/2G EEx d ia IIC T6)
Measured media inside vessel must be non-flammable only.
HOUSING/CONDUIT CONNECTION
1
2
3
4
R
5
5
58-601 Pulsar® Radar Transmitter
1
0
A
Cast
Cast
Cast
Cast
Aluminum, Dual Compartment, 45° / 3⁄4" NPT (IP66)
Aluminum, Dual Compartment, 45° / M20 (IP66)
316 SS, Dual Compartment, 45° / 3⁄4" NPT (IP66) 316 SS, Dual Compartment, 45° / M20 (IP66) Consult factory for delivery.
0
39
3.7.2 Radar Antennas – Dielectric Rod
TECHNOLOGY / OPERATING FREQUENCY
RA
PULSAR radar antennas / 5.8/6.3 GHz
CONFIGURATION / STYLE
A
B
C
TFE (Material of Construction codes A, B, C, and K only)
Polypropylene (Material of Construction codes A, G, K, and L only)
Halar® (Material of Construction codes G and L only)
MATERIAL OF CONSTRUCTION
A
B
C
G
K
L
316/316L stainless steel
Hastelloy® C
Monel®
All-Plastic wetted surfaces including flanges (Configuration/Style codes B and C only)
316/316L SS; ASME B31.1 and B31.3 (meets CRN specifications)
All-Plastic wetted surfaces; ASME B31.1, B31.3
(meets CRN specifications; Configuration/Style codes B and C only)
PROCESS CONNECTION - SIZE/TYPE 31
43
44
45
53
54
55
63
64
65
73
74
75
11⁄2" NPT thread
2" 150# ANSI raised
2" 300# ANSI raised
2" 600# ANSI raised
3" 150# ANSI raised
3" 300# ANSI raised
3" 600# ANSI raised
4" 150# ANSI raised
4" 300# ANSI raised
4" 600# ANSI raised
6" 150# ANSI raised
6" 300# ANSI raised
6" 600# ANSI raised
face
face
face
face
face
face
face
face
face
face
face
face
flange
flange
flange
flange
flange
flange
flange
flange
flange
flange
flange
flange
32
DA
DB
DD
EA
EB
ED
FA
FB
FD
GA
GB
GD
11⁄2" BSP (G 11⁄2) thread
DN 50, PN 16
DIN
DN 50, PN 25/40 DIN
DN 50, PN 64
DIN
DN 80, PN 16
DIN
DN 80, PN 25/40 DIN
DN 80, PN 64
DIN
DN 100, PN 16
DIN
DN 100, PN 25/40 DIN
DN 100, PN 64
DIN
DN 150, PN 16
DIN
DN 150, PN 25/40 DIN
DN 150, PN 64
DIN
2527
2527
2527
2527
2527
2527
2527
2527
2527
2527
2527
2527
Form
Form
Form
Form
Form
Form
Form
Form
Form
Form
Form
Form
B
B
E
B
B
E
B
B
E
B
B
E
HYGIENIC PROCESS CONNECTIONS
4P
5P
2" Triclover® type, 16 AMP
3" Triclover type, 16 AMP
6P
7P
4" Triclover type, 16 AMP
6" Triclover type, 16 AMP
Metal flanges welded to antenna; Plastic flanges and metal flanges with threaded
antenna connection ordered separately. Refer to Optional Flanges chart on page 41.
O-RINGS 0
1
2
8
Viton® GFLT
EPDM
Kalrez 4079
Aegis PF128
All-Polypropylene and All-Halar antennas (Materials of Construction Codes G and L)
use Viton® GFLT O-rings
ANTENNA EXTENSION
0
1
2
3
R
40
A
For nozzle height ≤ 1" (25 mm) (For threaded process connection only)
For nozzle height ≤ 4" (100 mm)
For nozzle height ≤ 8" (200 mm) (ESP designation for TFE rod only)
For nozzle height ≤ 12" (300 mm)
0
0
58-601 Pulsar® Radar Transmitter
3.7.3 Radar Antennas – Horn
TECHNOLOGY / OPERATING FREQUENCY
RA
PULSAR radar antennas / 5.8/6.3 GHz
CONFIGURATION / STYLE
3
4
6
3" horn (for Standpipe/Stillwell use only; Materials of Construction codes A & K only
4" horn
6" horn
MATERIAL OF CONSTRUCTION
A
B
K
316/316L stainless steel
Hastelloy C
316/316L SS; ASME B31.1 and ASME B31.3 (meets CRN specifications)
PROCESS CONNECTION - SIZE/TYPE
53
54
55
63
64
65
73
74
75
FA
FB
FD
GA
GB
GD
3" 150# ANSI raised face flange
3" 300# ANSI raised face flange
3" 600# ANSI raised face flange
4" 150# ANSI raised face flange
4" 300# ANSI raised face flange
4" 600# ANSI raised face flange
6" 150# ANSI raised face flange
6" 300# ANSI raised face flange
6" 600# ANSI raised face flange
DN 100, PN 16
DIN 2527 Form
DN 100, PN 25/40 DIN 2527 Form
DN 100, PN 64
DIN 2527 Form
DN 150, PN 16
DIN 2527 Form
DN 150, PN 25/40 DIN 2527 Form
DN 150, PN 64
DIN 2527 Form
B
B
E
B
B
E
HYGIENIC PROCESS CONNECTIONS
6P
7P
4" Tri-Clover type, 16 AMP Hygienic Flange
6" Tri-Clover type, 16 AMP Hygienic Flange
O-RINGS
0
1
2
8
Viton® GFLT
EPDM
Kalrez® 4079
Simriz SZ485 (formerly Aegis PF128)
ANTENNA EXTENSION
0
1
2
3
R
A
For 3" Horn in standpipes/stillwells only
For nozzle height ≤ 4" (100 mm) - Configuration Style code 4 only
For nozzle height ≤ 8" (200 mm)
For nozzle height ≤ 12" (300 mm)
0
0
OPTIONAL FLANGES (for use with Antenna Extension Codes 1–3 only)
Part Number:
04-6852
316L Stainless Steel
304L Stainless Steel
Carbon Steel
Hastelloy C
Monel
150#
-001
-009
-017
-025
-033
2"
300#
-005
-013
-021
-029
-037
58-601 Pulsar® Radar Transmitter
150#
-002
-010
-018
-026
-034
3"
4"
6"
300# 150# 300# 150# 300#
-006 -003 -007 -004 -008
-014 -011 -015 -012 -016
-022 -019 -023 -020 -024
-030 -027 -031 -028 -032
-038 -035 -039 -036 -040
Part Number:
04-6852
Kynar
PVC
Polypropylene
TFE
150#
-041
-049
-057
-065
2"
300#
-045
-053
-061
-069
150#
-042
-050
-058
-066
3"
4"
6"
300# 150# 300# 150# 300#
-046 -043 -047 -044 -048
-054 -051 -055 -052 -056
-062 -059 -063 -060 -064
-070 -067 -071 -068 -072
41
Glossary
Accuracy The closeness of agreement between the result of
measurement and the true value of the measure (inaccuracy
equals the maximum positive and negative % deviation over the
total span).
ANSI American National Standards Institute.
Antenna A mechanical component that serves as an impedance
match between the transmission of a signal in a cable (or waveguide) and air.
AntnaMnt Antenna Mount The type of process mounting
(NPT, BSP or Flange) utilized in the installation. This aids in
establishing an exact Sensor Reference Point for Radar propagation and measurement.
AntnaTyp Antenna Type A particular antenna configuration or
design. Each antenna design has a set of unique performance
characteristics.
ATEX ATmosphere EXplosive European regulations governing the
use in hazardous areas.
BlockDist Blocking Distance The area near the antenna where
reflections cannot be measured effectively due to antenna ringing
and noise.
CE Conformité Européene Standards and performance criteria for
the new European Union.
CENELEC Comité Européen de Normalisation Electrotechnique
European organization that sets standards for electrical equipment.
CSA Canadian Standards Association Canadian, third party
agency that qualifies the safety of electrical equipment.
Damping Factor applied to smooth output variations due to
turbulence.
Default Screen The main position of the menu structure that
displays the primary measurement values of LEVEL, Quality,
% OUTPUT, and LOOP. The transmitter returns to this
position after 5 minutes of inactivity (except Screens 2-6).
Diagnostics Three levels of error messages; Fault, Warning and
Information.
Dielectric Constant (ε) The electrical permittivity of a material.
The units are farad/meter. Typical values: Hydrocarbons 1.9–3,
Glycol 32, Water-based media 80. See Technical Handbook
41-600 for complete listing.
Dielectric Rod antenna A non-metallic (TFE and polypropylene
typical) transition between the microwave waveguide and air.
Distance The present reading measured from the transmitter’s
Sensor Reference Point to the material in a vessel; compliment
of Level.
42
DVM/DMM Digital Volt Meter/Digital Multimeter.
Electromagnetic Energy The radiation that travels through
space as electric and magnetic fields varying with position and
time. Examples in increasing frequency: radio waves, microwave,
infrared light, visible light, ultraviolet light, x-rays, gamma
waves, and cosmic waves.
EM See Electromagnetic Energy.
EMI Electromagnetic Interference Electrical noise caused by electromagnetic fields that may affect electrical circuits, particularly
low-power electronic devices.
EN European Normal Committee guidelines in EC countries
that take precedence over local, country guidelines.
ENV Preliminary EN guidelines, or pre-standards.
Ergonomic A mechanism that considers human capability in its
design or function.
ETS Equivalent Time Sampling Process that captures high speed
electromagnetic events in real time (nanoseconds) and reconstructs them into an equivalent time (milliseconds).
Explosion Proof Enclosure An enclosure designed to withstand
an explosion of gas or vapor within it and prevent the explosion
from spreading outside the enclosure.
Factory Sealed A third-party-approved Explosion Proof seal
installed in the unit during manufacturing. This alleviates the
end user from installing an external XP seal adjacent (within
18") to the device.
Fault The highest level in the hierarchy of diagnostics annunciating a defect or failure in circuitry or software that preclude reliable measurement. The current (mA) value unit defaults to 3.6,
22, or Hold and a message is displayed on the rotating screen.
Further information can be obtained by viewing the Status or
Diagnostic (Factory Menu) screens.
Feedthrough A small, connecting cavity between the main housing compartments, carrying the cable that supplies the operating
energy to the measurement circuitry and returns the output
value proportional to level. This cavity is potted to maintain the
environmental isolation between the two compartments.
Fiducial A reference signal (baseline) to which all measurements
are referenced.
FM Factory Mutual American, third party agency that qualifies
the safety of electrical equipment.
Foam The entraining of air in a liquid. The effect of foam on
radar measurement is based on four factors; 1.) dielectric of the
liquid from which the foam has developed, 2.) density of the
foam (bubble size), 3.) amount of foam above the liquid and, to
a lesser extent, 4.) wall thickness of the bubbles.
58-601 Pulsar® Radar Transmitter
Four Wire An electronic instrument design that uses one set of
wires to supply power (120/240 VAC, 24 VDC) and another set
to carry the process measurement signal (4–20 mA). Also called
Line Powered.
FSK Frequency Shift Keying See HART.
Gain Amplification adjustment to attain optimum performance
in various product dielectric ranges. (Factory setting).
LOE Loss of Echo Condition where a level measurement is
impossible due to the absence of valid reflections from the liquid
surface.
LOE Delay Loss of Echo Delay The amount of time the transmitter spends looking for a valid Level signal before going into
Loss of Echo Fault The last valid Level reading is held during
this search.
Ground An electrical connection to the Earth’s potential that is
used as a reference for the system and electrical safety.
LOE Fault Loss of Echo Fault The mA value to which the output
is driven after the Loss of Echo Delay times out; choices are
3.6mA, 22mA and HOLD.
Grounded A state where no electrical potential exists between
the ground (green) connection on the transmitter and the Earth
or system ground.
Loop The present reading of the 4–20 mA current output.
Guided Wave Radar See TDR.
HART Highway Addressable Remote Transducer Protocol that
uses the Bell 202 frequency shift keying (FSK) method to superimpose low level frequencies (1200/2000 Hz) on top of the standard 4–20 mA loop to provide digital communication.
HART ID See Poll Address.
Hazardous Area An area where flammable gases or vapors are or
may be present in the air in quantities sufficient to produce
explosive or ignitable mixtures.
Horn Antenna A metallic, cone transition between the
microwave waveguide and air.
Loop Powered See Two Wire.
Loop Tst Loop Test Built-in system capability to test/calibrate a
loop (or separate loop device) by driving the transmitter output
to a particular value.
Low Voltage Directive A European Community requirement for
electrical safety and related issues of devices using 50-1000 VDC
or 75–1500 VAC.
Measured Value The typical level measurement values used to
track the level of a process: Level, % Output, and Loop.
Media The liquid material being measured by the level transmitter.
IEC International Electrotechnical Commission Organization that
sets international standards for electrical devices.
Multidrop The ability to install, wire, or communicate with
multiple devices over one cable. Each device is given a unique
address and ID.
Increased Safety Designs and procedures that minimize sparks,
arcs, and excessive temperatures in hazardous areas. Defined by
the IEC as Zone 1 environments (Ex e).
Non-hazardous Area An area where no volatile mixtures of
vapors/gas and oxygen will be found at any time. Also called
General Purpose Area.
Information (message) The lowest level in the hierarchy of
diagnostic conditions providing operational factors that are not
critical to measurement. Further information can be obtained by
viewing the Status or Diagnostic (Factory Menu) screens.
Non-Incendive A circuit in which any arc or thermal effect produced, under intended operating conditions of the equipment or
due to opening, shorting, or grounding of field wiring, is incapable, under specific test conditions, of igniting the flammable
gas, vapor, or dust-air mixture.
Intrinsically Safe Ground A very low resistance connecting to a
ground, in accordance with the National Electrical Code (NEC,
ANSI/NFPA 70 for FMRC), the Canadian Electrical Code
(CEC for CSA), or the local inspector.
Password A numerical value between 0 and 255 that protects
stored configuration data from unauthorized manipulation.
Intrinsic Safety A design or installation approach that limits the
amount of energy that enters a hazardous area to eliminate the
potential of creating an ignition source.
Level The present reading of the height of material in a vessel;
compliment of Distance.
LevlOfst Level Offset The distance above the tank bottom where
radar level measurement is impossible due to heating coils, baffles, angled or curved tank bottoms, etc. The mA output will
never read lower than the Level Offset value.
Linearity The worst case error calculated as a deviation from a
perfect straight line drawn between two calibration points.
Line Powered See Four Wire.
58-601 Pulsar® Radar Transmitter
Percent (%) Output The present reading as a fraction of the
16 mA scale (4–20 mA).
Poll Address (HART ID) A number between 1 and 15 which
sets an address or location of a device in a multi-drop loop. Poll
address for single device configuration is 0.
Qual Quality A relative value (0–99) that shows the strength
and usefulness for a given reflected signal.
QuickStart The essential information needed for the PULSAR
radar transmitter and antenna to be installed, wired, and calibrated.
Radar (Radio Detection And Ranging) Uses EM energy and
high speed timing circuits to determine distance. Original Radar
devices used energy in the radio frequency range (MHz), many
current devices use much higher frequencies (GHz).
43
Range The distance over which the transmitter scans for valid
return signals.
RateChng Rate of Change The maximum velocity of vertical
movement of a liquid’s surface.
Relative Dielectric (εr) A unitless number that indicates the
relative permittivity of a material.
Repeatability The maximum error between two or more output
readings of the same process condition.
RFI Radio Frequency Interference Electrical noise that can have
an adverse affect on electrical circuits, particularly low-power
devices.
Safety Zone A user-defined area just below the Blocking
Distance where level measurement still has a high degree of reliability. Radar can develop ambiguous readings when the level
reaches the region of the antenna. An alarm can be annunciated
in this area for critical applications where reliable measurement is
a necessity for safety reasons.
Safety Zone Height The height of the region below the
Blocking Distance where an alarm will be annunciated upon
detection of liquid.
Safety Zone Fault An optional condition added, when necessary,
to ensure safe, reliable high-level readings in critical applications.
Choices are 3.6 mA, 22 mA, Latch 3.6 or Latch 22. If Latch 3.6
or Latch 22 are chosen, the loop current will remain in alarm
until it is cleared in SZ Latch menu screen.
TDR (Time Domain Reflectometry) Uses a waveguide to carry
EM energy to and from the surface of the media to measure distance; similar to conventional through-air Radar but much more
efficient. Also called Guided Wave Radar.
Trim 4/Trim 20 Built-in system capability to fine tune the
4 mA and 20 mA points so the transmitter output corresponds
exactly to user’s meter, DCS input, etc.
Trim Lvl Trim Level An offset parameter used to account for
various deviations in measurement. It is an offset value that can
force the transmitter to read the exact level reading.
Turbulnc Turbulence Agitation, or disturbance, of the liquid
level surface; greater the agitation, greater the scattering of the
radar signal (microwave energy).
Two Wire An electrical instrument design that uses one set of
wires to provide both the supply power and process measurement signal. The process measurement is achieved by varying the
current of the loop. Also called Loop Powered.
Units The engineering units used to measure level in the
system. The choices are in (inches) and cm (centimeters).
Warning (message) The second level in the hierarchy of
Diagnostics annunciating conditions that are not fatal but may
affect measurement. A message will occur on the main (rotating)
screen when a Warning is detected but will not affect output
current. Further information can be obtained by viewing the
Status or Diagnostic screens.
Safety Zone Alarm Reset Use screen for clearing a Latched
Alarm set in Safety Zone Fault (above)
SnsrOfst Sensor Offset The distance (+ or -) between the
customer’s 100% reference point (tank top) and the Sensor
reference point (bottom of NPT thread, top of BSP thread
or face of flange).
Span The difference between the upper and lower limits of the
range.
Specific Gravity (SG) The ratio of the density of a material to
the density of water at the same conditions.
Sensitivity The amount of amplification applied to the Level
signal; a higher value aids in measuring low dielectric media; a
lower number assists in ignoring nearby objects.
Status The current state of the transmitter’s diagnostics; screen
updates every 10 seconds.
Targets Objects in the vessel that create reflections of the radar
signal (microwave energy).
Targ Rej Target Rejection The ability to ignore reflections from
objects in the vessel that are not the liquid level, i.e., false targets
(e.g. pipes, ladders, baffles).
Tank Ht Tank Height The tank measurement between the 0%
(tank bottom) and 100% (tank top).
Tank Top The 100% point in a vessel. Also considered for the
type of tank top; e.g. flat, dome, etc., which affects the development of multiple echoes during high level conditions. Multiple
echoes can appear as an invalid Level signal.
44
58-601 Pulsar® Radar Transmitter
RX5 Radar Transmitter
Configuration Data Sheet
Copy blank page and store calibration data for future reference and troubleshooting.
Item
Vessel Name
Vessel #
Media & Dielectric
Tag #
Electronics Serial #
Antenna Serial #
Level
Distance
Quality
Units
Antenna Type
Antenna Extension
Antenna Mounting
Sensor Offset
Tank Top
Tank Height
Blocking Distance
Level Offset
Dielectric
Turbulence
Rate of Change
Amount of Foam
Targets
Value
#1
#2
#3
#4
#5
Target Rejection
4 mA point
20 mA point
Damping Factor
Sys Fault
LOE Fault
LOE Delay
SZ Fault
SZ Height
SZ Alarm Reset
HART Poll Address
Trim 4 mA
Trim 20 mA
Trim Level
Pipe ID
Loop Test
New Password
Status
Language
Model RX5
VerX.XXX
58-601 Pulsar® Radar Transmitter
Q____ - _______
Q____ - _______
Q____ - _______
Q____ - _______
Q____ - _______
Value
Item (factory defaults)
Display Factory
Diagnostics
Target Rejection Level
Launcher
Factory Cal
Peaks
#0
#1
#2
#3
#4
Algorithm
Range
TVG Type
TVG Maximum
Fiducial Position
Fiducial Gain
System Gain
Conversion Factor
Cef dm/s
Scale Offset
Distance Correction
Echo Amplitude
# Run Average
Adaptive Filter
#Adap Average
Scatter High
Rate High
Scat Rate
Peak Detect Reference
Peak Detect Threshold
Minimum Threshold
ROC/min
Maximum Rate
Maximum dD
Safety Zone Hysteresis
ES Delay
Data Log
Value
Value
Name
Date
Time
NOTES:
45
Notes
58-601 Pulsar® Radar Transmitter
Notes
58-601 Pulsar® Radar Transmitter
ASSURED QUALITY & SERVICE COST LESS
Service Policy
Return Material Procedure
Owners of MAGNETROL may request the return of a
control or any part of a control for complete rebuilding or
replacement. They will be rebuilt or replaced promptly.
Controls returned under our service policy must be
returned by Prepaid transportation. MAGNETROL will
repair or replace the control at no cost to the purchaser
(or owner) other than transportation if:
So that we may efficiently process any materials that are
returned, it is essential that a “Return Material
Authorization” (RMA) number be obtained from the factory, prior to the material’s return. This is available through
a MAGNETROL local representative or by contacting the
factory. Please supply the following information:
1. Returned within the warranty period; and
2. The factory inspection finds the cause of the claim to
be covered under the warranty.
If the trouble is the result of conditions beyond our control; or, is NOT covered by the warranty, there will be
charges for labor and the parts required to rebuild or
replace the equipment.
In some cases it may be expedient to ship replacement
parts; or, in extreme cases a complete new control, to
replace the original equipment before it is returned. If this
is desired, notify the factory of both the model and serial
numbers of the control to be replaced. In such cases, credit for the materials returned will be determined on the
basis of the applicability of our warranty.
1.
2.
3.
4.
5.
Company Name
Description of Material
Serial Number
Reason for Return
Application
Any unit that was used in a process must be properly
cleaned in accordance with OSHA standards, before it is
returned to the factory.
A Material Safety Data Sheet (MSDS) must accompany
material that was used in any media.
All shipments returned to the factory must be by prepaid
transportation.
All replacements will be shipped F.O.B. factory.
No claims for misapplication, labor, direct or consequential damage will be allowed.
PULSAR Pulse Burst Radar transmitters may be protected by one or more of the following U.S. Patent Nos.:
US 6,062,095; US 6,980,174; US 7,102,584; US 7,106,248; US 7,271,646
5300 Belmont Road • Downers Grove, Illinois 60515-4499 • 630-969-4000 • Fax 630-969-9489 • www.magnetrol.com
145 Jardin Drive, Units 1 & 2 • Concord, Ontario Canada L4K 1X7 • 905-738-9600 • Fax 905-738-1306
Heikensstraat 6 • B 9240 Zele, Belgium • 052 45.11.11 • Fax 052 45.09.93
Regent Business Ctr., Jubilee Rd. • Burgess Hill, Sussex RH15 9TL U.K. • 01444-871313 • Fax 01444-871317
Copyright © 2011 Magnetrol International, Incorporated. All rights reserved. Printed in the USA.
Performance specifications are effective with date of issue and are subject to change without notice.
Magnetrol, Magnetrol logotype and Pulsar are registered trademarks of Magnetrol International, Incorporated.
Viton® and Kalrez® are registered trademarks of DuPont Performance Elastomers.
HART® is a registered trademark of the HART Communication Foundation
PACTware™ is trademark of PACTware Consortium
CSA logotype is a registered trademark of Canadian Standards Association
Halar® is a registered trademark of Allied Chemical Corp.
Hastelloy® is a registered trademark of Haynes International, Inc.
Monel® is a registered trademark of Special Metals Corporation (Formerly Inco Alloys International)
KYNAR® is a registered trademark of Pennsalt Chemicals Corp.
Tri-Clover is a registered trademark of Tri-Clover, Inc.
BULLETIN: 58-601.5
EFFECTIVE: August 2011
SUPERSEDES: May 2007