PB-600 600W Single Output Battery Charger series Features : 2/3/8 stage charging (Note 4) Universal AC input / Full range Built-in active PFC function PF>0.95 Protection: Reverse polarity / Short circuit / Over voltage / Over temperature Charger for lead-acid batteries 3 color LED loading indicator Built-in remote ON-OFF control Built-in temperature compensation function Built-in fan speed control (depends on charging current) 3 years warranty .. SPECIFICATION MODEL OUTPUT INPUT PROTECTION FUNCTION PB-600-12 PB-600-24 PB-600-48 BOOST CHARGE VOLTAGE 14.4V 28.8V 57.6V FLOAT CHARGE VOLTAGE 13.8V 27.6V 55.2V 135 ~ 400AH 70 ~ 210AH 35 ~ 105AH 21A 10.5A 87% 89% RECOMMENDED BATTERY CAPACITY(AMP HOURS)(Note 3) BATTERY TYPE Open & Sealed Lead Acid OUTPUT CURRENT 40A VOLTAGE RANGE 90 ~ 264VAC FREQUENCY RANGE 47 ~ 63Hz EFFICIENCY (Typ.) 86% POWER FACTOR (Typ.) 0.95/230VAC 0.98/115VAC at full load AC CURRENT (Typ.) INRUSH CURRENT (Typ.) 6.8A/115VAC 25A/115VAC 3.4A/230VAC 50A/230VAC LEAKAGE CURRENT <3.5mA / 240VAC OVER VOLTAGE 16 ~ 18V 32 ~ 35V Protection type : Shut down o/p voltage, re-power on to recover 127 ~ 370VDC 64.5 ~ 69.5V OVER TEMPERATURE Protection type : Shut down o/p voltage, recovers automatically after temperature goes down REMOTE CONTROL Open: Normal work Short: Stop Charging LEAKAGE CURRENT FROM BATTERY (Typ.) 1mA 2 / 3 / 8 stage selectable FAST CHARGE CHARGING OK Relay contact (RY15) OUTPUT OK Relay contact (RY13) TEMPERATURE SENSE By NTC WORKING TEMP. -20 ~ +60 (refer to output load derating curve) 20 ~ 90% RH non-condensing WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +85 , 10 ~ 95% RH TEMP. COEFFICIENT 0.05%/ (0 ~ 50 ) VIBRATION 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes UL1012, TUV EN60335-1, EN60335-2-29 (except for 48V), EN60950-1(48V only) approved SAFETY STANDARDS SAFETY & EMC (Note 2) WITHSTAND VOLTAGE MTBF DIMENSION PACKING NOTE I/P-FG:1.8KVAC O/P-FG:0.5KVAC I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 EMI CONDUCTION & RADIATION Compliance to EN55022 (CISPR22) HARMONIC CURRENT EMS IMMUNITY OTHERS I/P-O/P:3KVAC ISOLATION RESISTANCE / 70% RH Compliance to EN61000-3-2,-3 Compliance to EN61000-4-2,3,4,5,6,8,11; ENV50204, EN55024; light industry level, criteria A 135.6Khrs min. MIL-HDBK-217F (25 ) 230*158*67mm(L*W*H) 2.2Kg; 6pcs/14.2Kg/1.76CUFT 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives. 3. This is Mean Well's suggested range. Please consult your battery manufacturer for their suggestions about maximum charging current limitation. 4. Please choose the "3 stage" selection when the charger is used to charge the batteries and power the loads in the same time. File Name:PB-600-SPEC 2011-04-20 PB-600 600W Single Output Battery Charger Mechanical Specification Case No.805C series Unit:mm 230 145 42.5 7 ON 33 AC INPUT ON/OFF SWITCH INLET Air flow direction 48 67 158 Stage 8/3/2 Power 1 2 3 4 5 6 7 8 9 10 OFF 9 67 24.1 Control Pin No. Assignment(CN100) : HRS DF11-10DP-2DS or equivalent Pin No. 1,2 3,4 5,6 7 Assignment RY13 NC RY15 GND RY13 : Battery bank OK RY15 : Charging OK Pin No. 8 9 10 Terminal Assignment Mating Housing NTC(5K ) RCHRS DF11-10DS HRS DF11-**SC or equivalent or equivalent RC+ NTC / GND : Temperature sense RC+ / RC-: Remote ON/OFF Charging Curve 2 Stage 3 Stage Start Start V boost V boost V float Charge Voltage Charge Voltage 100% Charge Current stage 1 Color of LED 10% Constant Current Constant Voltage 100% Charge Current stage 2 Orange Constant Current Constant Voltage stage 1 Green Color of LED stage 2 Orange Float 10% stage 3 Green File Name:PB-600-SPEC 2011-04-20 PB-600 600W Single Output Battery Charger series 8 Stage Pulse Soft Start Constant Current Constant Voltage Analysis Recond Float Maintain stage 1 stage 2 stage 3 stage 4 stage 5 stage 6 stage 7 stage 8 Charge Voltage Charge Current Orange Color of LED Green Block Diagram PFC : 95KHz PWM fosc : 60KHz ACTIVE INRUSH CURRENT LIMITING EMI FILTER I/P RECTIFIER & PFC RECTIFIER & FILTER POWER SWITCHING +V PFC CONTROL PWM CONTROL AUX POWER CURRENT DETECTION REVERSE DETECTION MCU 2/8 STAGE SELECT FAN REMOTE CONTROL OTP Derating Curve RC Bank OK RY13 Charging OK RY15 Static Characteristics Ta=25 100 100 90 80 80 70 LOAD (%) LOAD (%) 60 40 20 -20 60 50 40 0 10 20 30 40 50 AMBIENT TEMPERATURE ( ) 60 70 (HORIZONTAL) 90 95 100 115 264 INPUT VOLTAGE (VAC) 60Hz File Name:PB-600-SPEC 2011-04-20 PB-600 600W Single Output Battery Charger Function Description of CN100 series The Function of LEDs Pin No. Function Description Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the battery is full, 1,2 RY13 "Open" when the battery is still charging 5,6 RY15 Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the unit is working properly, "Open" when the unit stop charging 7,8 GND / RTH Temperature sensor comes along with the charger can be connected to the unit to allow temperature compensation of the charging voltage 9,10 RC- / RC+ Turn the output on and off by electrical or dry contact between pin 10 (RC+) and pin 9(RC-) Open : Normal work , Short : Stop charging Battery Fail Charging Battery Full Color of LED Red Orange Green Function Manual 1.Remote Control The charger can be turned ON/OFF by using the "Remote Control" function. Between RC+(pin10) and RC-(pin9) 1 RY13 RY13 2 Charging ON SW Open CN100 NC Power Stage 8/3/2 RY15 RY15 OFF SW Short 1 3 5 7 9 NC GND RTH 2 4 6 8 10 9 RC- RC+ 10 SW + Battery CN100 2. 2,3, or 8 stage charging select (1)The charger features user selectable 2,3, or 8 stage charging. The charging profile is selected by moving the slide switch on the back panel. Switch Charging mode Right 2 stage charging Middle 3 stage charging Left 8 stage charging 1 RY13 RY13 2 NC Power RY15 RY15 1 3 5 7 9 GND RTH 2 4 6 8 10 9 + (2)Please choose the "3 stage" selection when the charger is used to charge the batteries and power the loads in the same time. RC- RC+ 10 Battery 3.Charger OK Relay(RY15) Charger NC Stage 8/3/2 CN100 Between pin5 and pin6(RY15) Normal work ON (Short) Failure or the protection function is activating OFF (Open) 1 RY13 RY13 2 Power NC Stage 8/3/2 NC RY15 RY15 1 3 5 7 9 2 4 6 8 10 GND RTH 9 + - RC- RC+ 10 RY15 Battery File Name:PB-600-SPEC 2011-04-20 PB-600 600W Single Output Battery Charger series 4.Output OK (RY13) CN100 1.Bank OK (RY13) Bank Between pin1 and pin2(RY13) Color of LED Battery Full ON (Short) Green Charging OFF (Open) Orange 1 Power RY13 RY13 NC Stage 8/3/2 2 NC RY15 RY15 1 3 5 7 9 2 4 6 8 10 GND RTH 9 + RC- RC+ 10 RY13 Battery 5.Temperature compensation Temperature sensor comes along with the charger can be connected to the unit to allow temperature compensation of the charging voltage. If the sensor is not used, the charger still works normally. CN100 1 RY13 RY13 2 Power Stage 8/3/2 1 3 5 7 9 NC NC RY15 RY15 2 4 6 8 10 GND RTH 9 + RC- RC+ 10 Battery NTC The temperature sensor can either be attached to the battery or placed in its surrounding environment. File Name:PB-600-SPEC 2011-04-20