MOLDED POWER CHOKE COIL PIB1235M SERIES 1. PART NO. EXPRESSION : PIB1235 M 2R2MN(a) (b) (c) (d) (e) (f) (g) (a) Series code (d) Inductance code : 2R2 = 2.2uH (b) Dimension code (e) Tolerance code : M = ± 20%, Y = ± 30% (c) Type code (f) No coating (g) Internal control number : 11 ~ 99 2. CONFIGURATION & DIMENSIONS : A C E B 2R2 YYXX. D Unit:m/m A B C D E 13.5± 0.5 12.6± 0.3 3.3± 0.2 2.3± 0.3 3.0± 0.3 3. SCHEMATIC : 4. MATERIALS : d (a) Core : Alloy metal powder or equivalent (b) Wire : Polyester wire or equivalent (c) Solder Plating : 100% Pb free solder (d) Ink : Halogen-free ketone a c b 5. GENERAL SPECIFICATION : a) Test Freq. : L : 100KHz/1V b) Ambient Temp. : 25° C c) Operating Temp. : -40° C to +125° C d) Storage Temp. : -10° C to +40° C e) Humidity Range : 50 ~ 60% RH (Product without taping) HF Halogen Free f) Heat Rated Current (Irms) : Will cause the coil temp. rise approximately ǻt of 40°C (keep 1min.) g) Saturation Current (Isat) : Will cause L0 to drop 30% typical (keep quickly) h) Part Temperature (Ambient+Temp. Rise) : Should not exceed 125° C under worst case operating conditions. NOTE : Specifications subject to change without notice. Please check our website for latest information. 25.02.2011 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 1 MOLDED POWER CHOKE COIL PIB1235M SERIES 6. ELECTRICAL CHARACTERISTICS : Part No. Inductance L 0 ( µH ) @ 0A Irms (A) Typ. Isat (A) Typ. DCR ( mȍ ) Typ. @ 25° C DCR ( mȍ ) Max. @ 25° C PIB1235MR22MN 0.22 ± 20% 38 50 0.75 0.90 PIB1235MR33MN 0.33 ± 20% 36 45 0.88 1.05 PIB1235MR47MN 0.47 ± 20% 32 40 1.32 1.60 PIB1235MR56MN 0.56 ± 20% 30 36 1.40 1.70 PIB1235MR68MN 0.68 ± 20% 28 35 1.80 2.20 PIB1235M1R0MN 1.00 ± 20% 24 28 2.70 3.50 PIB1235M1R5MN 1.50 ± 20% 18 24 4.70 5.50 PIB1235M2R2MN 2.20 ± 20% 16 18 7.20 8.00 PIB1235M3R3MN 3.30 ± 20% 12 16 9.0 11.0 PIB1235M4R7MN 4.70 ± 20% 10 12 13.0 15.0 HF Halogen Free NOTE : Specifications subject to change without notice. Please check our website for latest information. 25.02.2011 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 2 MOLDED POWER CHOKE COIL PIB1235M SERIES 7. CHARACTERISTICS CURVES : PIB1235MR22MN TMPB1235M-R22 0.5 PIB1235MR33MN TMPB1235M-R33 0.5 120 90 60 0.2 30 0.1 90 0.3 60 0.2 30 0.1 0 0 10 20 30 40 0 50 0 0 9 18 DC CURRENT(A) PIB1235MR47MN TMPB1235M-R47 0.8 100 36 40 INDUCTANCE (uH) 60 TEMP. RISE(oC) 0.6 0.4 PIB1235MR56MN TMPB1235M-R56 1 80 45 100 0.8 80 0.6 60 0.4 40 0.2 20 0.2 20 0 0 0 10 20 30 0 40 0 0 9 DC CURRENT(A) 60 0.6 40 0.3 20 0 0 7 14 21 28 35 INDUCTANCE (uH) 0.9 TEMP. RISE(oC) 80 PIB1235M1R0MN TMPB1235M-1R0 2 100 1.2 0 27 36 DC CURRENT(A) PIB1235MR68MN TMPB1235M-R68 1.5 18 100 1.6 80 1.2 60 0.8 40 0.4 20 0 TEMP. RISE(oC) INDUCTANCE (uH) 27 DC CURRENT(A) TEMP. RISE(oC) 0 INDUCTANCE (uH) TEMP. RISE(oC) 0.3 INDUCTANCE (uH) 0.4 TEMP. RISE(oC) INDUCTANCE (uH) 0.4 0 0 DC CURRENT(A) 7 14 21 28 DC CURRENT(A) HF Halogen Free NOTE : Specifications subject to change without notice. Please check our website for latest information. 25.02.2011 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 3 MOLDED POWER CHOKE COIL PIB1235M SERIES 7. CHARACTERISTICS CURVES : PIB1235M1R5MN TMPB1235M-1R5 2.5 0.5 20 6 12 18 2 40 1 20 0 0 0 60 0 0 24 3.6 7.2 8 40 6 30 4 20 20 2 10 0 0 60 3 40 2 0 0 4 8 12 PIB1235M4R7MN TMPB1235M-4R7 80 4 1 18 10 16 INDUCTANCE (uH) 5 14.4 100 TEMP. RISE(oC) PIB1235M3R3MN TMPB1235M-3R3 10.8 DC CURRENT(A) DC CURRENT(A) 6 TEMP. RISE(oC) 40 3 50 TEMP. RISE(oC) 1 INDUCTANCE (uH) 60 TEMP. RISE(oC) 1.5 0 INDUCTANCE (uH) 80 80 2 INDUCTANCE (uH) PIB1235M2R2MN TMPB1235M-2R2 4 100 0 0 DC CURRENT(A) 3 6 9 12 DC CURRENT(A) HF Halogen Free NOTE : Specifications subject to change without notice. Please check our website for latest information. 25.02.2011 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 4 MOLDED POWER CHOKE COIL PIB1235M SERIES 8. RELIABILITY AND TEST CONDITION ITEM PERFORMANCE TEST CONDITION Electrical Characteristics Test Inductance Refer to standard electrical characteristics list HP4284A, CH11025, CH3302, CH1320, CH1320S LCR meter. DCR CH16502, Agilent33420A Micro-Ohm Meter. Heat Rated Current (Irms) Irms(A) will cause the coil temperature rise approximately ǻT of 40°C without core loss 1. Applied the allowed DC current(keep 1min). 2. Temperature measured by digital surface thermometer Saturation Current (Isat) ǻL30% typical Isat(A) will cause Lo to drop Electric specification should be satisfied Temperature : 125± 2° C Time : 1000± 12hrs Measured at room temperature after placing for 2 to 3hrs Reliability Test High Temperature Test (MIL-PRF-27) Low Temperature Test Temperature : -40± 2° C Time :500± 12hrs Measured at room temperature after placing for 2 to 3hrs Thermal Shock Conditions of 1 cycle. Step Temperature (° C) 1 -40+0/-2 15± 1 2 Room Temperature 3 +125+2/-0 Within <0.2 15± 1 Times (min.) Total : 300 cycles Measure at room temperature after placing for 2 to 3 hrs. (AEC-Q200-REV C) Humidity Resistance Temperature : 85± 2° C Humidity : 85± 3% RH Time : 1000± 12hrs Measured at room temperature after placing for 2 to 3hrs (AEC-Q200-REV C) Random Vibration Test Frequency : 10-2000-10Hz for 20 min. Amplitude: Parts mounted within 2" from any secure point Directions and times : X, Y, Z directions for 20 min. This cycle shall be performed 12 times in each of three mutually perpendicular directions. (Total 12hours). (MIL-STD-202 Method 204 D Test condition B) Reflow Test Preheat : 150± 5° C Duration : 5 minutes Temperature : 260± 5° C, 20-40 seconds (IPC/JEDEC J-STD-020C) Solder test Terminals should be covered by over 95% solder on visual inspection. After dip into fluxˈdip into solder 235± 5° C, 4± 1seconds Flux, solder for lead free (ANSI/J-STD-002C Method B) HF Halogen Free NOTE : Specifications subject to change without notice. Please check our website for latest information. 25.02.2011 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 5 MOLDED POWER CHOKE COIL PIB1235M SERIES 9. SOLDERING AND MOUNTING : 9-1. Recommended PC Board Pattern 14.2 3.5 8.0 9-2. Soldering Mildly activated rosin fluxes are preferred. The minimum amount of solder can lead to damage from the stresses caused by the difference in coefficients of expansion between solder, chip and substrate. Our terminations are suitable for all wave and re-flow soldering systems. If hand soldering cannot be avoided, the preferred technique is the utilization of hot air soldering tools. 9-2.1 Solder Re-flow : Recommended temperature profiles for re-flow soldering in Figure 1. 9-2.2 Soldering Iron (Figure 2) : Products attachment with soldering iron is discouraged due to the inherent process control limitations. In the event that a soldering iron must be employed the following precautions are recommended. Note : a) Preheat circuit and products to 150° C. b) 355° C tip temperature (max) c) Never contact the ceramic with the iron tip d) 1.0mm tip diameter (max) e) Use a 20 watt soldering iron with tip diameter of 1.0mm f) Limit soldering time to 4-5 secs. Soldering Natural cooling 20~40s TP(260° C/40s max.) 217 200 150 60~150s 60~180s 25 480s max. Preheating TEMPERATURE ° C TEMPERATURE ° C Preheating Soldering Natural cooling 350 150 Time(sec.) Gradual Cooling Over 1min. Within 4-5s Figure 1. Re-flow Soldering Figure 2. Iron Soldering HF Halogen Free NOTE : Specifications subject to change without notice. Please check our website for latest information. 25.02.2011 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 6 MOLDED POWER CHOKE COIL PIB1235M SERIES 10. PACKAGING INFORMATION : 10-1. Reel Dimension COVER TAPE ØC B D 2.0± 0.5 A EMBOSSED CARRIER Type A(mm) B(mm) C(mm) D(mm) 13" x 24mm 24.0± 0.5 100± 2.0 13.5± 0.5 330 2.0 Ø1.5 t P Bo Bz 2R2 YYXX. 2R2 YYXX. 2R2 YYXX. 2R2 YYXX. 2R2 YYXX. 2R2 YYXX. 2R2 YYXX. 2R2 YYXX. 2R2 YYXX. W F 4.0 1.75 10-2 Tape Dimension Ko Ao Az Series Ao(mm) Az(mm) Bo(mm) Bz(mm) Ko(mm) P(mm) W(mm) PIB1235M 12.9± 0.1 7.0± 0.1 14.1± 0.1 13.0± 0.1 4.0± 0.1 16.0± 0.1 24.0± 0.3 F(mm) t(mm) 11.5± 0.1 0.35± 0.05 10-3. Packaging Quantity Size 1235 Chip / Reel 500 Inner Box 1000 Carton 4000 HF Halogen Free NOTE : Specifications subject to change without notice. Please check our website for latest information. 25.02.2011 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 7 MOLDED POWER CHOKE COIL 10-4. Tearing Off Force PIB1235M SERIES The force for tearing off cover tape is 10 to 130 grams in the arrow direction under the following conditions. (referenced ANSI/EIA-481-C-2003 of 4.11 standard) F 165° to 180° Top cover tape Room Temp. (° C) Room Humidity (%) Room atm (hPa) Tearing Speed (mm/min) 5~35 45~85 860~1060 300 Base tape Application Notice 1. Storage Conditions : To maintain the solderabililty of terminal electrodes : a) Temperature and humidity conditions : Less than 30° C and 70% RH. b) Recommended products should be used within 6 months from the time of delivery. c) The packaging material should be kept where no chlorine or sulfur exists in the air. 2. Transportation : a) Products should be handled with care to avoid damage or contamination from perspiration and skin oils. b) The use of tweezers or vacuum pick up is strongly recommended for individual components. c) Bulk handling should ensure that abrasion and mechanical shock are minimized. HF Halogen Free NOTE : Specifications subject to change without notice. Please check our website for latest information. 25.02.2011 SUPERWORLD ELECTRONICS (S) PTE LTD PG. 8