Contactors & Control Relays Safety Contactors 100S-D Specifications Conformity to Standards IEC 60947-4 IEC 60947-4 Annex F IEC 60947 Type “2” Coordination CSA 22.2 No. 14 UL 508 Approvals Description Bulletin 100S-D safety contactors are designed to provide safe isolation of hazardous motion loads, utilizing “mirror contact” performance. Mirror contacts provide reliable indication about the open/closed status of the main power poles. Features CE marked for all applicable directives CSA Certified UL Listed SUVA Certified • • • • 45…220 kW @500V 60…600 Hp @460V 75…700 Hp @575V Electronic and Conventional Coils AC & DC Integrated PLC Interface Low Power Pick-Up & Hold-In Wide Voltage Ranges • Complete Range of Accessories • Environmentally-Friendly • Compact Dimensions 9-9 Contactors & Control Relays Safety Contactors 100S-D Product Selection 3-pole AC Contactors • Conventional and Electronic AC Coils • 3 Main Contacts • Non-Reversing Ie [A] 60°C Switching of 3-Phase Motors—AC-2, AC-3 40°C kW (50 Hz) AC-3 AC-1 230V 400V 415V ⊗ Auxiliary Contacts Hp (60 Hz) 500V 690V N.C. ➊ N.O. 1000V 200V 230V 460V 575V Catalogue Number 95 160 25 50 50 55 80 45 25 30 60 75 2 2 100S-D95⊗22C 110 160 32 55 55 63 100 55 40 40 75 100 2 2 100S-D110⊗22C 140 250 45 75 75 80/90➌ 110/132➌ 75 40 50 100 125 2 2 100S-D140⊗22C 180 250 55 90 100 90/110➌ 132/160➌ 90 50 60 150 150 2 2 100S-D180⊗22C 210 350 63 110 110 150 200 110 60 75 150 200 2 2 100S-D210⊗22C 250 350 80 132 150 160 250 133 75 100 200 250 2 2 100S-D250⊗22C 300 450 90 160 160 200 300 163 100 125 250 300 2 2 100S-D300⊗22C 420 500 132 220 250 300 425 225 150 175 350 400 2 2 100S-D420⊗22C 630 800 200 355 355 450 500 425 200 250 500 600 2 2 100S-D630⊗22C 860 1000 250 500 500 560 600 425 250 300 600 700 2 2 100S-D860⊗22C AC Coil Voltage Code The Catalogue Number as listed is incomplete. Select a coil voltage code from the table below to complete the Catalogue Number. Example: 120V 60 Hz: Catalogue Number 104S-C09⊗210C becomes Catalogue Number 104S-C09D210C. Conventional Coil V 24 48 100 110 120 200 208 220… 230 230 240 277 380… 400 415 440 480 500 550 600 100S-D95… 100S-D180 50 Hz K Y — D — — — A — T — N B G — M C — 60 Hz J X — — D — H — — A T — — N B — — C 50/60 Hz KJ — KP KN — KG — — KF KA — — — — — — — — V 24 42… 64 100 110… 130 200 208… 277 380… 415 440… 480 500 600 100S-D95… 100S-D250 50/60 Hz EJ EY EP ED EG EA EN EN EN — 100S-D300… 100S-D420 50/60 Hz — EY EP ED EG EA EN EN EN — 100S-D630… 100S-D860 50/60 Hz — — EP ED EG EA EN EB EM EC 100S-D95… 100S-D110 Electronic Coil w/PLC Interface ➋ ➊ The N.C. contacts meet IEC 60947-4 Annex F requirements to mirror contact performance. The N.C. mirror contacts are wired in series or parallel and must be used as monitoring contacts with feedback to the safety circuit. ➋ Signal voltage of the Cat. No. 100S-D… electronic interface:Ue: 24V DC/Ie: 15 mA Pick-Up Voltage: 13.0V DC…30.2V DC Drop-Out Voltage: -3.0V DC…+5.0V DC ➌ Higher kW rating only applies to contactors with electronic coil. 9-10 Contactors & Control Relays Safety Contactors 100S-D Product Selection 3-Pole DC Contactors • Conventional and Electronic DC Coils • 3 Main Contacts • Non-Reversing Ie [A] 60°C Switching of 3-Phase Motors—AC-2, AC-3 40°C kW (50 Hz) Auxiliary Contacts Hp (60 Hz) N.O. N.C. ➊ 3 2/1L AC-3 AC-1 230V 400V 415V 500V 690V 1000V 200V 230V 460V 575V 95 110 140 ⊗ 160 25 160 32 250 45 50 50 55 55 75 75 55 80 63 100 80 110 90 ➍ 132 ➍ 90 132 45 55 25 30 40 40 60 75 75 100 Catalogue Number 100S-D95⊗33LC ➋ 2 2 100S-D95⊗22C 3 2/1L 100S-D110⊗33LC ➋ 2 2 100S-D110⊗22C 3 2/1L 100S-D140⊗33LC ➋ 2 2 100S-D140⊗22C 75 40 50 100 125 90 50 60 150 150 2 2 100S-D180⊗22C 180 250 55 90 100 210 350 63 110 110 150 200 110 60 75 150 200 2 2 100S-D210⊗22C 250 350 80 132 150 160 250 133 75 100 200 250 2 2 100S-D250⊗22C 300 450 90 160 160 200 300 163 100 125 250 300 2 2 100S-D300⊗22C 420 500 132 220 250 300 425 225 150 175 350 400 2 2 100S-D420⊗22C 630 800 200 355 355 450 500 425 200 250 500 600 2 2 100S-D630⊗22C 860 1000 250 500 500 560 600 425 250 300 600 700 2 2 100S-D860⊗22C 110 ➍ 160 ➍ AC Coil Voltage Code The Catalogue Number as listed is incomplete. Select a coil voltage code from the table below to complete the Catalogue Number. Example: 120V 60 Hz: Catalogue Number 104S-C09⊗210C becomes Catalogue Number 104S-C09D210C. Conventional Coil V 24 48 110 125 220 250 100S-D95…100S-D140 ➋ DC ZJ ZY ZD ZS ZA ZT Electronic Coil w/EI Interface ➌ V 24 48…72 110…130 200…255 100S-D95…100S-D300 DC EZJ EZY EZD EZA 100S-D420 DC — EZY EZD EZA 100S-D630…860 DC — — ED EA ➊ The N.C. contacts meet IEC 60947-4 Annex F requirements to mirror contact performance. The N.C. mirror contacts are wired in series or parallel and must be used as monitoring contacts with feedback to the safety circuit. ➋ For conventional DC coil only. The pickup winding must be interconnected with the N.C. late-breaking auxiliary contacts. ➌ Signal voltage of the Cat. No. 100S-D… electronic interface:Ue: 24V DC/Ie: 15 mA Pick-Up Voltage: 13.0V DC…30.2V DC Drop-Out Voltage: -3.0V DC…+5.0V DC ➍ Higher kW rating only applies to contactors with electronic coil. 9-11 Contactors & Control Relays Safety Contactors 100S-C General Ratings Catalogue Number 100S-C09...100S-C85 Rated Isolation Voltage Ui IEC, AS, BS, SEV, VDE 0660; UL; CSA 690V 600V Rated Impulse Voltage Uimp 8 kV Rated Voltage Ue Main Contacts AC 50/60Hz 115, 200, 208, 230, 240, 380, 400, 415, 460, 500, 575, 690V DC 24, 48, 110, 115, 220, 230, 300, 440V Operating Frequency for AC Loads 50…60 Hz Switching Motor Loads Catalogue Number 100SC09 100SC12 100SC16 100SC23 100SC30 100SC37 100SC43 100SC60 100SC72 100SC85 Standard Ratings AC-2, AC-3, AC-4-50Hz DOL & Reversing IEC AC-2, AC-3, AC-4-60Hz DOL & Reversing UL/CSA/IEC 9-12 230V [A] 12 15 20 26.5 25 38 44 62 72 85 240V [A] 12 15 20 26.5 35 38 44 62 72 85 400V [A] 9 12 16 23 30 37 43 60 72 85 415V [A] 9 12 16 23 30 37 43 60 72 85 500V [A] 7 10 14 20 25 30 38 55 67 80 690V [A] 5 7 9 12 18 21 25 34 42 49 230V [kW] 3 4 5.5 7.5 10 11 13 18.5 22 25 240V [kW] 3 4 5.5 7.5 10 11 13 18.5 22 25 400V [kW] 4 5.5 7.5 11 15 18.5 22 32 40 45 415V [kW] 4 5.5 7.5 11 15 20 22 32 40 45 500V [kW] 4 5.5 7.5 13 15 20 25 37 45 55 690V [kW] 4 5.5 7.5 10 15 18.5 22 32 40 45 1-Ph 115V [A] 9.8 9.8 16 24 24 34 34 56 56 80 230V [A] 10 12 17 17 28 28 40 50 68 68 115 V [HP] 1/2 1/2 1 2 2 3 3 5 5 7-1/2 230 V [HP] 1 1/2 2 3 3 5 5 7-1/2 10 15 15 3-Ph 200V [A] 7.8 11 17.5 17.5 25.3 32.2 32.2 48.3 62.1 78.2 230 V [A] 6.8 9.6 15.2 22 28 28 42 54 68 80 460 V [A] 7.6 11 14 21 27 34 40 52 65 77 575 V [A] 9 11 17 17 27 32 32 52 62 62 200 V [HP] 2 3 5 5 7-1/2 10 10 15 20 25 230 V [HP] 2 3 5 7-1/2 10 10 15 20 25 30 460 V [HP] 5 7-1/2 10 15 20 25 30 40 50 60 575 V [HP] 7-1/2 10 15 15 25 30 30 50 60 60 Contactors & Control Relays Safety Contactors 100S-D General Ratings Catalogue Number 100S-D95...100S-D860 Rated Isolation Voltage Ui IEC, AS, BS, SEV, VDE 0660; UL; CSA 690V 600V Rated Impulse Voltage Uimp 12kV Rated Voltage Ue Main Contacts AC 50/60Hz 115, 200, 208, 230, 240, 380, 400, 415, 460, 500, 575, 690, 1000V DC 24, 48, 110, 115, 220, 230, 300, 440V Operating Frequency for AC Loads 50…60 Hz Switching Motor Loads Catalogue Number 100SD95 100SD110 100SD140 100SD140 100SD180 100SD180 100SD210 100SD250 100SD300 100SD420 100SD630 100SD860 Conventional X Electronic-EI X X X X — — X — — — — — — — X — X X X X X X 230V [A] 95 110 X 140 140 180 180 210 250 300 420 630 860 240V 400V [A] 95 [A] 95 110 140 140 180 180 210 250 300 420 630 860 110 140 140 180 180 210 250 300 420 630 415V [A] 860 95 110 140 140 180 180 210 250 300 420 630 500V 860 [A] 95 110 115 140 140 180 210 250 300 420 630 690V 753 [A] 95 110 115 140 140 180 210 250 300 420 1000V [A] 33 40 55 55 65 65 80 95 115 160 230V [kW] 25 32 45 45 57 57 67 80 97 135 200 250 240V [kW] 25 32 45 45 60 60 70 83 101 141 200 250 400V [kW] 45 55 75 75 101 101 118 140 170 238 355 500 415V [kW] 45 55 80 80 105 105 122 145 174 250 355 500 500V [kW] 55 63 80 90 98 126 150 177 213 300 450 560 690V [kW] 80 100 110 132 135 176 205 250 300 425 — Coil Type Standard Ratings AC-2, AC-3, AC-4-50Hz DOL & Reversing IEC AC-2, AC-3, AC-4-60Hz DOL & Reversing UL/CSA/IEC 1000V [kW] 45 55 75 75 90 90 110 132 160 225 1-Ph 115V [A] 80 100 135 135 — — — — — — — 230V [A] 68 110 136 136 176 176 216 — — — — — 115 V [HP] 7.5 10 15 15 — — — — — — — — 230 V [HP] 15 25 30 30 40 40 50 — — — — — 3-Ph 200V [A] 78.2 120 120 120 150 150 177 221 285 414 552 692 230 V [A] 80 104 130 130 154 154 192 248 312 420 602 720 460 V [A] 77 96 124 124 180 180 180 240 302 414 590 702 575 V [A] 77 99 125 125 144 144 192 242 289 382 562 651 200 V [HP] 25 40 40 40 50 50 60 75 100 150 200 250 230 V [HP] 30 40 50 50 60 60 75 100 125 175 250 300 460 V [HP] 60 75 100 100 150 150 150 200 250 350 500 600 575 V [HP] 75 100 125 125 150 150 200 250 300 400 600 700 9-13 Contactors & Control Relays Safety Contactors 100S-C Coil Data Catalogue Number 100S-C09 100SC12 100SC16 100SC23 100SC30 Voltage Range 100SC37 100SC43 100SC60 100SC72 100SC85 0.85…1.1 Pick-up [x Us] Dropout [x Us] Pick-up [x Us] Dropout [x Us] Pick-up [VA/W] 70/50 70/50 70/50 70/50 80/60 80/60 130/90 200/110 200/110 200/110 Hold-in [VA/W] 8/2.6 8/2.6 8/2.6 9/3 9/3 9/3 10/3.2 16/4.5 16/4.5 16/4.5 Pick-up [W] 6.5 6.5 6.5 9.2 9.2 9.2 10.1 200 200 200 Hold-in [W] 6.5 6.5 6.5 9.2 9.2 9.2 10.1 4.5 4.5 4.5 Operating Time AC: 50 Hz, 60 Hz, 50/60 Hz Pick-up [ms] 15…30 15…30 15…30 15…30 15…30 15…30 15…30 20…40 20…40 20…40 Dropout [ms] 10…60 10…60 10…60 10…60 10…60 10…60 10…60 10…60 10…60 10…60 with RC Suppressor Dropout [ms] 10…60 10…60 10…60 10…60 10…60 10…60 10…60 10…60 10…60 10…60 Pick-up [ms] 40…70 40…70 40…70 40…70 50…80 50…80 50…80 20…40 20…40 20…40 Dropout [ms] 7…15 7…15 7…15 7…15 7…15 7…15 7…15 — — — with Integ. Suppres. Dropout [ms] 14…20 14…20 14…20 17…23 17…23 17…23 17…23 20…35 20…35 20…35 with Diode Suppres. Dropout [ms] 70…95 70…95 70…95 80…125 80...125 80...125 80...125 80...125 80...125 80...125 AC: 50 Hz, 60 Hz, 50/60 Hz DC 0.3…0.6 0.8…1.1 0.1…0.6 Coil Consumption AC: 50 Hz, 60 Hz, 50/60 Hz DC DC 9-14 Contactors & Control Relays Safety Contactors 100S-D Coil Data Catalogue Number 100SD95 100SD110 100SD140 100SD140 100SD180 100SD180 100SD210 100SD250 100SD300 100SD420 100S-D630 100S-D860 Conventional X X X — X — — — — — — — X X X Coil Type Electronic-EI X X — X — Voltage Range AC: 50 Hz, 60 Hz, 50/60 Hz Pick-up [x Us] Dropout [x Us] Pick-up [x Us] Dropout [x Us] Pick-up [VA/W] Hold-in [VA/W] DC DC Pick-up [W] Hold-in [W] X X X 0.85…1.1 0.85…1.1 0.3…0.5 0.3…0.8 0.85…1.1 0.80…1.1 0.3…0.5 0.3…0.8 370/243 ➊ Coil Consumption AC: 50 Hz, 60 Hz, 50/60 Hz X 590/355➊ 1915/1720 ➊ 12/6 15/7 33/30 190 ➊ 375 ➊ 1980 ➊ 6 7 30 75…90 75…90 60…100 30…60 30…60 70…145 Operating Time AC: 50 Hz, 60 Hz, 50/60 Hz Pick-up [ms] Dropout [ms] with RC Suppressor Dropout [ms] — — — Pick-up [ms] 75…90 75…90 60…100 30…60 30…60 70…145 — — — — — — DC Dropout [ms] with Integ. Suppres. Dropout [ms] with Diode Suppres. Dropout [ms] ➊ Electronic coil drives are designed to minimize coil consumption. However, this design may cause a large inrush (<1ms) when energizing. This must be taken into account when sizing power supplies, all-or-nothing relays and the cross-sections of the coil wires. 9-15 Contactors & Control Relays Safety Contactors Connections 3-Pole Safety Contactors 51 61 71 81 51 61 71 81 11 21 31 41 52 62 72 82 52 62 72 82 12 22 32 42 1 3 5 21 1 3 5 13 1 3 5 2 4 6 22 2 4 6 14 2 4 6 100S-C09⊗05C...C23⊗05C 100S-C09⊗14C...C23⊗14C 100S-C30⊗04C...C85⊗04C 4-Pole Safety Contactors 11 21 31 41 11 21 31 41 12 22 32 42 12 22 32 42 1 3 5 7 1 3 5 R7 2 4 6 8 2 4 6 R8 100S-C09⊗404C...C23⊗404C 100S-C09⊗304C...C23⊗304C Reversing Safety Contactors 51 61 71 81 21 51 61 71 81 11 21 31 41 21 11 21 31 41 52 62 72 82 22 52 62 72 82 12 22 32 42 22 12 22 32 42 1 3 5 13 21 1 3 5 13 1 3 5 21 1 3 5 2 4 6 14 22 2 4 6 14 2 4 6 22 2 4 6 104S-C09⊗210C...C23⊗210C 9-16 104S-C30⊗010C...C85⊗010C