3561 BATTERY HiTESTER Component measuring instruments Simultaneous high-speed testing of the internal resistance and voltage of small secondary batteries Model 3561 BATTERY HiTESTER is a low-resistance meter employing the fourterminal AC method to measure the internal resistance (IR) of small secondary batteries while measuring battery voltage at the same time. Compared to Model 3560, performance capabilities have been greatly enhanced by increasing measurement speed tenfold to 10 ms (measuring resistance and voltage simultaneously), and increasing voltage measurement accuracy nearly fivefold to 0.01% rdg. The high-resolution 0.01 mΩ (in the 300 mΩ range) and 0.1 mV capabilities are ideally suited to production line battery testing. The many built-in features include comparator and statistical calculation functions and a variety of interfaces, making Model 3561 suitable for a wide range of applications including quality and process control such as in high-speed automated assembly lines. * Measurement time = sampling time + response time 2 High Precision • High Resolution • Quick Response High Precision High Resolution Quick Response Resistance ±0.5%rdg. ±5dgt. Voltage ±0.01%rdg. ±3dgt. Resistance: 0.01 mΩ (300 mΩ range) Voltage: 0.1 mV (20 V range) Resistance & Voltage Simultaneous measurement within 10 ms* * Sampling time + response time: with EX. FAST sampling Advanced Functions Measurement Error Detection Save Measurement Setting Configurations Detect contact failure of test probes and broken leads for 100% measurement reliability. Up to 126 measurement setting configurations such as comparator threshold settings can be saved in internal memory and reloaded. Saved panel settings can be selected by external control. Self-Calibrating Minor drift within the internal measurement circuitry and gain fluctuations are automatically corrected to maintain high accuracy. Store Measured Data in Internal Memory Using external I/O triggering, up to 400 measurement values can be stored and then transferred as a batch. Save Frequently Used Settings in Memory Panel settings that can be saved include the measurement function, resistance measurement range, auto-range setting, zero-adjust setting data, sampling rate, trigger source, delay setting, averaging and comparator settings, statistical calculation setting, display switching and key-lock. Averaging Function By averaging from two to 16 measurements, stable readings can be consistently obtained. Statistical Calculations To facilitate quality and process control, statistical calculations can be applied to up to 30,000 data points. Obtain These Results Total data count; valid data count; maximum, minimum and average values; standard deviation; population standard deviation and process capability indices ( Cp and Cpk ). External Printer Data can be printed on the optional Model 9670 Printer via the RS-232C interface. Measurements including judgment results and statistical calculation results can be printed. Print method Print width Print speed Power : Thermal line dot : 72 mm : 47.5 mm/s : 9671 AC Adapter or 9672 Battery Pack Connection to Model 3561 requires the use of Models 9638 RS-232C Cable and 9671 AC Adapter, and battery operation requires Models 9672 Battery Pack and 9673 Battery Charger. 3 Ideal for High-Speed Production Lines High Speed Interfaces The built-in RS-232C interface enables data transfer at up to 38,400bps, or about 10ms per measurement. Connect to the 9670 Printer for instantaneous printouts of measurement results and statistical calculations. Choose Model 3561-01 for additional GP-IB interfacing capabilities. Model 3561-01 Rear Panel EXT I/O RS-232C GP-IB (Model 3561-01 only) ■ External I/O Timing Chart External I/O Control Triggering, loading of measurement setting configurations and zero-adjustment can be externally controlled. The 3561 provides outputs for comparator results, end-of-measurement and measurement error notifications. External I/O Items Input ( CMOS level ) • Measurement trigger (TRIG) • Print (PRINT) • Zero adjustment (0ADJ) • Calibrate (CAL) • Manual comparator (MANU) • Load Panel Settings (7 bits) (LOAD0 to LOAD6) Output ( Open-collector ) • End-of-Measurement (EOC) • Measurement-in-progress (INDEX) • Comparator results (Hi, IN, Lo, AND) (Resistance, Voltage, AND) • Measurement errors (ERR) • General-purpose output (10 bits, OUT0 to OUT9) t1: 1.5 ms (ERR output response time) t2: 0.5 ms min (measurement trigger pulse width) t3: Delay setting (user-specified) t4: 6.8 ms (measurement time)*1 t5: 0.3 ms (calculation time) t6: Retained until next trigger (with HOLD setting enabled) *1 With ΩV function and EX FAST sampling Comparators Simultaneous Resistance & Voltage Judgments Dual comparators independently judge Hi/IN/Lo states of resistance and voltage. Judgment results are indicated on the display and beeper, and are available from external I/O. Both results can be displayed simultaneously. Resistance comparator setting Voltage comparator setting AND Calculation Output Manual Comparator Function Besides independent judgment results for resistance and voltage, ANDed calculation results can be output through the external I/O interface, so that overall judgment results can be verified by one signal. Comparator judgments can be executed on demand. Flexible control is available by footswitch or PLC. Two Setting Methods Threshold settings can be specified as either absolute Hi/Lo values or as deviation (%) from a standard value. Dual Audible Indicators Different beeper sounds can be emitted for IN and Hi/Lo results. Also, each type of audible indicator can be enabled or disabled. (Headphone-monitoring support for audible indicators available by special order.) 4 ■ Measurement Ranges and Accuracy ■ Specifications Measurement types Resistance measurement method Functions Rated voltage Input impedance Sampling rate Response time [ Resistance Measurement ] : Resistance and voltage : Four-terminal AC (1-kHz) method : ΩV, Ω and V : ±22 V DC rated input voltage ±70 V DC maximum rated voltage above ground : Approx. 1 MΩ : Four steps – Extra Fast, Fast, Medium or Slow : Approx. 3 ms for resistance measurements Approx. 3 ms for voltage measurements Note: Response time depends on reference values and the measurement object. : Sampling time + Response time : 1000-count range (both resistance and voltage) : Internal or external : On/off, 0 to 9.999 seconds : On/off, 2 to 16 samples : Total data count; valid data count; maximum, minimum and average values; standard deviation; population standard deviation and process capability indices Measurement value : Measurement values are output via RS-232C upon trigger input output function Measurement value memory : Up to 400 measurements : Up to 126 configuration settings Panel save/load : External I/O, RS232C (9600, 19200 or 38400 bps) External interface Printer RS-232C (all models), GP-IB (Model 3561-01 only) : Over-range display, measurement error detection, selfOther functions calibration, dual comparators, key-lock Total measurement time Zero-adjustment Triggering Delay time Averaging samples Statistical calculations ■ General Specifications Operating temperature & humidity Storage temperature & humidity Guaranteed accuracy temperature & humidity Operating conditions Rated supply voltage Rated supply frequency Rated power consumption Insulation withstand potential 3Ω 300 mΩ Range Max. Display 310.00 mΩ 3.1000 Ω 0.1 mΩ Resolution 0.01 mΩ Meas. Current 10 mA ±10% 1 mA ±10% 1 kHz ±0.2 Hz Meas. Current Freq. ±0.5% rdg. ±5 dgt. Accuracy*1 Open-Terminal 7 V peak Voltage [ Sampling Times ] Sampling (50 Hz) ΩV (60 Hz) (50 Hz) Ω (60 Hz) (50 Hz) V (60 Hz) FAST 7 ms 23 ms 4 ms 12 ms 4 ms 12 ms Dimensions Mass Accessories Applicable Standards : 23˚C ±5˚C, 80% rh or less (non-condensating) : Indoors, below 2000 m ASL : 100 to 240 V AC (auto-selecting) : 50/60 Hz : 30 VA : 1.69 kV AC for 15 s (with 10 mA cut-off current) between power supply line and protective ground terminal 9287-10 CLIP TYPE LEAD 9452 CLIP TYPE LEAD 9453 FOUR TERMINAL LEAD 9455 PIN TYPE LEAD (for ultra precision) 9467 LARGE CLIP TYPE LEAD 9770 PIN TYPE LEAD 9771 PIN TYPE LEAD 9637 RS-232C CABLE (9pin-9pin/cross/1.8m) 9638 RS-232C CABLE (9pin-25pin/cross/1.8m) 9151-02 GP-IB CONNECTOR CABLE (2m) 9151-04 CONNECTOR CABLE (4m) 9670 PRINTER 9671 AC ADAPTER (for 9670) 9672 BATTERY PACK (for 9670) 9673 BATTERY CHARGER (for 9672) 9237 RECORDING PAPER (80 mm × 25 m, 4 rolls) EX.FAST MEDIUM 83 ms 69 ms 42 ms 35 ms 42 ms 35 ms SLOW 258 ms 251 ms 157 ms 150 ms 157 ms 150 ms Items in the parentheses () indicate supply frequency settings; Tolerance: ±5 ms for SLOW sampling, and ±1 ms for other settings. : -10 to 50˚C, 80% rh or less (non-condensating) ● Options *1 Add ±3 dgt for EX FAST, or ±2 dgt for FAST and MEDIUM *2 Add ±3 dgt for EX FAST, or ±2 dgt for FAST and MEDIUM [ Conditions of Guaranteed Accuracy ] Temperature & humidity: 23 ˚C ±5 ˚C, 80% rh or less (non-condensating) Zero-adjustment: After executing zero-adjustment Warm-up time: At least 30 min. Self-calibration: Unless using SLOW sampling, execute self-calibration after warm-up and restrict temperature fluctuations to within ±2 ˚C after calibration. : 0 to 40˚C, 80% rh or less (non-condensating) 3561 BATTERY HiTESTER 3561-01 BATTERY HiTESTER (w/GP-IB) [ Voltage Measurement ] 20 V Range ±19.9999 V Max. Display 0.1 mV Resolution Accuracy*2 ±0.01% rdg.±3 dgt. : Approx. 215W× 80H× 295D mm (excluding projections) : Approx. 2.4 kg : Power Cord (1) : Safety: EN61010-1:2001 EMC: EN61326:1997+A1:1998+A2:2001 Class A EN61000 -3-2:2000, EN61000 -3-3:1995+A1:2001 Effect of radiated radio frequency electromagnetic fields: 10 V/m Resistance measurements: ±3% rdg. ±1000 dgt. Voltage measurements: ±0.01% rdg. ±20 dgt. Effect of conducted radio frequency electromagnetic fields: 3 V Resistance measurements: ±0.5% rdg. ±100 dgt. • Measurement leads are not included. Purchase the appropriate lead option for your application separately. • The male (system side) of the EXT I/O connector is also available. Please inquire with your HIOKI distributor. 9287-10 9452 Cable length : connectors to lead branch approx. 85 cm, lead branch to probes approx. 8 cm Cable length : connectors to lead branch approx. 80 cm, lead branch to probes approx. 20 cm 9455 9453 Cable length : connectors to lead branch approx. 80 cm, lead branch to probes approx. 30 cm 9467 29 dia. Cable length : connectors to lead branch approx. 40 cm, lead branch to probes approx. 25 cm 9770 Cable length : connectors to lead branch approx. 85 cm, lead branch to probes approx. 25 cm 9771 Cable length : connectors to lead branch approx. 45 cm, lead branch to probes approx. 26 cm Cable length : connectors to lead branch approx. 45 cm, lead branch to probes approx. 26 cm DISTRIBUTED BY HEAD OFFICE : 81 Koizumi, Ueda, Nagano, 386-1192, Japan TEL +81-268-28-0562 / FAX +81-268-28-0568 E-mail: [email protected] HIOKI USA CORPORATION : 6 Corporate Drive, Cranbury, NJ 08512 USA TEL +1-609-409-9109 / FAX +1-609-409-9108 E-mail: [email protected] Shanghai Representative Office : 1704 Shanghai Times Square Office 93 Huaihai Zhong Road Shanghai, 200021, P.R.China TEL +86-21-6391-0090, 0092 FAX +86-21-6391-0360 E-mail: [email protected] All information correct as of Jun. 30, 2005. All specifications are subject to change without notice. 3561E1-56E-05U Printed in Japan