PMIS3 POSIMAG® Magnetic Scale Position Sensor Very compact sensor for industrial applications Sensor head PMIS3 • • • • • • • • Non-contact, no wear High velocity Robust shielded metal enclosure Protection class IP67 Incremental encoder output A/B/Z Signal processing as usual with encoders Reference pulse and end position signal Indicator for velocity/position errors A POSIMAG measuring system consists of the sensor head PMIS3 and the magnetic scale PMIB3 with the same magnetic period. Output Incremental encoder output A/B with differential push-pull output, TTL/RS422 or HTL compatible Specifications Excitation voltage 10 ... 30 VDC or 5 VDC ±5 % Excitation current 50 mA to 300 mA, depending on pulse frequency, cable length and load Magnetic period of the sensor 2 mm 5 mm 0.1 ... 0.8 mm 0.1 ... 2 mm ±1 mm ±1 mm 15 µm ± 40 µm/m 30 µm ± 40 µm/m ± 1 digit ± 1 digit Guided spacing between sensor and mag. scale (xz) Side tracking tolerance of the sensor Linearity (sensor with mag. scale PMIB3) Repeatability Resolution with ext. times 4 counting mode [µm] Max. velocity with fp=50 kHz [m/s] (20 kHz: x 0.4; 10 kHz: x 0.2) Order code PMIS3 PMIS3 — 5 10 20 50 10 25 50 125 0.8 1.6 3.2 8 1.6 4 8 20 — — — — KHZ— M— Model name Magnetic period 20 = 2 mm / 50 = 5 mm Resolution (in µm) with times 4 counting mode Mag. period 2 mm: 5 / 10 / 20 / 50 Mag. period 5 mm: 10 / 25 / 50 / 125 Max. pulse frequency (in kHz, standard 50 kHz) 50 / 20 / 10 Output HTL = HTL output with excitation 24 VDC, output 24 V TTL = TTL output with excitation 5 VDC, output TTL/RS422 TTL24V = TTL output with excitation 24 VDC, output TTL/10 mA Reference pulse/ end position signal/ status signal Z0 = A/B w/o reference pulse / Z1 = A/B with reference pulse Z Z2 = A/B with end position signal / *Z3 = A/B with reference pulse and status signal (Option Z3 only for non-diferential output, single ended) Cable length (in m, standard 2 m) Connection S = Cable output, open end P = Connector D-sub, 9 pin, at the cable end Order example: PMIS3 - 50 - 25 - 50KHZ - HTL - Z1 - 2M - S 6 CAT-PM--E-04 ASM GmbH Tel.: 08123/986-0 Fax: 08123/986-500 www.asm-sensor.com PMIS3 POSIMAG® Magnetic Scale Position Sensor Specifications (continued) Max. pulse frequency fp 50 kHz, 20 kHz, 10 kHz (standard 50 kHz) Outputs A, A, B, B, reference pulse Z, Z, end position signal E, E, status signal ERR Material of enclosure Zinc die casting Electrical connection Cable 8 wire, Ø 5 mm, open cable end, 9 pin D-sub connector as option Weight (w/o cable and connector) 30 ±5 g Protection class (EN 60529) IP67 Environmental EMC DIN EN 61326 Temperature -20 ...+85°C A POSIMAG measuring system consists of the sensor head PMIS3 and the magnetic scale PMIB3 with the same magnetic period. The subsequent counting device must be able to process the specified maximum pulse frequency of the sensor. Saturation voltage UH, UL = 0,2 V UH, UL = 0,4 V Clast < 10 nF Iout = ±10 mA Iout = ±30 mA Short circuit current ISL, ISH < 800 mA ISL, ISH < 90 mA (UH, UL = 0 V) (UH, UL = 1,5 V) Rise time tr, tf < 200 ns with cable length 1 m, 10 % … 90 % Load/cable length Load/pulse frequency fp Output signals Pulse frequency in dependence on the cable length Max. output current (UH = UB - Uout) HTL single ended UB = 24 V TTL/RS422 differential UB = 5 V * TTL/24 V UB = 24 V 50 mA 50 mA 10 mA Rlast min. 500 Ω 100 Ω 500 Ω Clast max. 10 nF 10 nF 1 nF 200 m 15 kHz — — 100 m 25 kHz 100 kHz — 50 m 50 kHz 200 kHz 50 kHz 10 m 100 kHz 300 kHz 100 kHz * = note the voltage loss of the connector; excitation voltage 5 V ± 5% of the sensor must be guaran teed Outline drawing Status signal (LED) Active measurement range Reference mark Position tolerance of the active measurement range: dx = ±1 mm Dimensions informative only. For guaranteed dimensions consult factory. ASM GmbH CAT-PM-E-04 Tel.: 08123/986-0 Fax: 08123/986-500 www.asm-sensor.com 7 PMIS3 POSIMAG® Magnetic Scale Position Sensor Output signals Option Z1 (Reference pulse) Option Z2 (End position signal) ±1 mm, sw. position independent from A,B End position mark Signal name Signal wiring / connection Option Z0 Z1 Z2 Open cable end Cable colour Conn. D-sub, 9 pin pin no. white 1 Z3* Excitation + Excitation GND (0V) brown 5 B B B B green 2 A A A A yellow 3 B B B ERR grey 7 A A A − pink 6 − Z E Z blue 4 − Z E − red 8 black 9 Shield Z E ERR * = reference pulse = end position signal = status signal, periodical approx. 16 Hz, for side tracking and velocity errors = status signal ERR available only with HTL (single ended) output Cable output dimensions 8 Connector D-sub (Pin) View to connector pins CAT-PM--E-04 ASM GmbH Tel.: 08123/986-0 Fax: 08123/986-500 www.asm-sensor.com PMIB3 POSIMAG® Magnetic Scale Magnetic scale PMIB3 for Position Sensor PMIS3 • Easy splicing • Resistant to moisture and many fluids • Extensive ruggedness against dust etc. The magnetic material is magnetised in defined and even distances and works as a solid measure. Reference marks can be user defined in 4 mm resp. 10 mm steps. The magnetic scale retains its firmness by means of a spring steel base (standard steel strip CK 85). Specifications Solid measure Plastic bonded flexible permanent magnet Base material Spring steel CK 85 Masking tape Stainless steel (non magnetic) Measurement ranges e.g. 100 ... 2500 mm (up to 50 m on request) Width 10 mm +0.1 mm / -0.2 mm Thickness (with masking tape) 1.7 mm ±0.1 mm Magnetic period Linearity at 25°C up to 30 m up to 50 m Reference mark (reference pulse) Measurement range 2 mm 5 mm ±40 µm/m ±80 µm/m ±40 µm/m ±80 µm/m max. every 4 mm max. every 10 mm must be divisible by 4 must be divisible by 10 Linear thermal expansion coefficient 11 x 10-6 / K Operating temperature -10 ...+70°C An unmagnetic masking tape made of stainless steel is available (accessories). The magnetic scale is flexible and can be glued to the surface of a cylinder with a minimum radius of 100 mm and used for angular measurements. PMIB3 Order code PMIB3 — — — — — Model name Magnetic period 20 = 2 mm / 50 = 5 mm Mounting of the magnetic scale N = adhesive taping Measurement range g (total ( length g = range g + X mm, refer to the table on p page g 12)) e.g. 100, 500, 1000 ... 2500 mm (up to 50 m on request) Measurement ranges must be divisible by 4 (resp. by 10) Reference marks/end position marks (optional) R1 = reference mark on the left / R2 = on the right E1 = end position mark on the left / E2 = on the right Additional reference marks every 4 mm (period 2 mm) resp. 10 mm (period 5 mm) from the left Options FP = magnetic scale in flat profile HP = magnetic scale in high profile AB = Masking tape (only with FP or HP) Order example: PMIB3 - 50 - N - 1500 - R1 ASM GmbH CAT-PM-E-04 Tel.: 08123/986-0 Fax: 08123/986-500 www.asm-sensor.com 9 PMIB3-ST POSIMAG® Magnetic Scale Magnetic scale PMIB3-ST for Position Sensor PMIS3 • Easy splicing • Resistant to moisture and many fluids • Extensive ruggedness against dust, chipping etc. • Magnetic scale with stainless steel base The magnetic material is magnetised in defined and even distances and works as a solid measure. Reference marks can be user defined in 4 mm resp. 10 mm steps. The magnetic scale retains its firmness by means of a spring steel base (stainless steel strip CrNi 17 7). Specifications Solid measure Plastic bounded flexible permanent magnet Base material Stainless steel CrNi 17 7 / PE Masking tape Stainless steel (non magnetic) Measurement ranges e.g. 100 ... 2500 mm (up to 50 m on request) Width 10 mm +0.1 mm / -0.2 mm Thickness (with masking tape) 1.7 mm ±0.1 mm Magnetic period Linearity at 25°C up to 30 m up to 50 m Reference mark (zero pulse) Measurement range 2 mm 5 mm ±40 µm/m ±80 µm/m ±40 µm/m ±80 µm/m max. every 4 mm max. every 10 mm must be divisible by 4 must be divisible by 10 Linear thermal expansion coefficient 11 x 10-6 / K Operation temperature -10 ...+70°C An unmagnetic masking tape made of stainless steel is available (accessories). The magnetic scale is flexible and can be glued to the surface of a cylinder with a minimum radius of 100 mm and used for angular measurements. PMIB3-ST — Order code PMIB3-ST — — — — Model name Magnetic period 20 = 2 mm / 50 = 5 mm Mounting of the magnetic scale N = adhesive taping Measurement range (total length = range + X mm, refer to the table on page 12) e.g. 100, 500, 1000 ... 2500 mm (up to 50 m on request) Measurement ranges must be divisible by 4 (resp. by 10) Reference marks/end position marks (optional) R1 = reference mark on the left / R2 = on the right E1 = end position mark on the left / E2 = on the right Additional reference marks every 4 mm (period 2 mm) resp. 10 mm (period 5 mm) from the left Options FP = magnetic scale in flat profile HP = magnetic scale in high profile AB = masking tape (only with FP or HP) Order example: PMIB3-ST - 50 - N - 1500 - R1 10 CAT-PM--E-04 ASM GmbH Tel.: 08123/986-0 Fax: 08123/986-500 www.asm-sensor.com PMIB3-HT POSIMAG® Magnetic Scale Magnetic scale PMIB3-HT for Position Sensor PMIS3 • Easy splicing • Resistant to moisture and many fluids • Extensive ruggedness against dust etc. • High temperature durability • Magnetic scale with stainless steel base The magnetic material is magnetised in defined and even distances and works as a solid measure. Reference marks can be user defined in 4 mm resp. 10 mm steps. The magnetic scale retains its firmness by means of a spring steel base (stainless steel strip CrNi 17 7). Specifications Solid measure Plastic bonded flexible permanent magnet Base material Stainless steel CrNi 17 7 / elastomer Masking tape Stainless steel (non magnetic) Measurement ranges e.g. 100 ... 2500 mm (up to 50 m on request) Width 10 mm +0.1 mm / -0.2 mm Thickness (with masking tape) 1.7 mm ±0.1 mm Magnetic period Linearity at 25°C up to 30 m up to 50 m Reference mark (reference pulse) Measurement range 2 mm 5 mm ±40 µm/m ±80 µm/m ±40 µm/m ±80 µm/m max. every 4 mm max. every 10 mm must be divisible by 4 must be divisible by 10 Linear thermal expansion coefficient 11 x 10-6 / K Operating temperature -20 ...+120°C An unmagnetic masking tape made of stainless steel is available (accessories). The magnetic scale is flexible and can be glued to the surface of a cylinder with a minimum radius of 100 mm and used for angular measurements. PMIB3-HT — Order code PMIB3-HT — — — — Model name Magnetic period 20 = 2 mm / 50 = 5 mm Mounting of the magnetic scale N = adhesive taping Measurement range (total length = range + X mm, refer to the table on page 12) e.g. 100, 500, 1000 ... 2500 mm (up to 50 m on request) Measurement ranges must be divisible by 4 (resp. by 10) Reference marks/end position marks (optional) R1 = reference mark on the left / R2 = on the right E1 = end position mark on the left / E2 = on the right Additional reference marks every 4 mm (period 2 mm) resp. 10 mm (period 5 mm) from the left Options FP = magnetic scale in flat profile HP = magnetic scale in high profile AB = masking tape (only with FP + HP) Order example: PMIB3-HT - 50 - N - 1500 - R1 ASM GmbH CAT-PM-E-04 Tel.: 08123/986-0 Fax: 08123/986-500 www.asm-sensor.com 11 PMIS3/ PMIB3/-HT/-ST POSIMAG® Magnetic Scale Position of the ERR standard reference Z marks A A B Magnetic period Dimensions reference Switching position A Total length B 20.0 ±1 mm measurement range + 40 mm 60.0 ±1 mm measurement range + 120 mm 2 mm 5 mm 2 mm with high profile 5 mm with high profile Additional reference marks every 4 mm (period 2 mm) resp. 10 mm (period 5 mm) from the left h. s. Position of the end position marks E A A B Magnetic period Dimensions end positions 12 Switching position A Total length B 2 mm 21.0 ±1 mm measurement range + 50 mm 5 mm 22.5 ±1 mm measurement range + 50 mm 2 mm with high profile 61.0 ±1 mm measurement range + 130 mm 5 mm with high profile 62.5 ±1 mm measurement range + 130 mm CAT-PM--E-04 ASM GmbH Tel.: 08123/986-0 Fax: 08123/986-500 www.asm-sensor.com PMIS3/ PMIB3/-HT/-ST POSIMAG® Magnetoresistive Position Sensor Accesories Masking tape PMAB: Masking tape made of stainless steel for POSIMAG magnetic scale PMIB3, width 10 mm, thickness 0.2 mm PMAB — 10MM — Order code: Length in mm Outline drawing flat profile PMFP Mounting element PMFP Mounting element PMFP Magnetic scale (w/o masking tape) Mounting set PMFP-BFS1 Outline drawing high profile PMHP Mounting element P Magnetic scale (w/o masking tape) Mounting element P Mounting set PMHP-BFS1 Slider for high profile PMGW3 Dimensions informative only. For guaranteed dimensions consult factory. ASM GmbH CAT-PM-E-04 Tel.: 08123/986-0 Fax: 08123/986-500 www.asm-sensor.com 13 PMIB3/-HT/-ST POSIMAG® Magnetic Scales – overview Magnetic Scales – Technical Information Types of magnetic scales / Application recommendation Type Standard scale PMIB3 Stainless steel scale PMIB3-ST Stainless steel elastomer scale PMIB3-HT base strip CK 85 stainless steel CrNi 17 7 stainless steel CrNi 17 7 stainless steel magnetic scale PE magnetic scale PE magnetic scale Elastomer magnetic scale environmental conditions normal difficult very difficult corrosion resistance normal high high temperature resistance normal normal high media resistance normal normal high Chemical durability – PE magnetic scales (PMIB3, PMIB3-ST) no / little influence some mineral oils vegetable oils methyl / isopropanol weak organic acids formaldehyde weak / middle influence anhydrous ammonia acetylene benzin kerosene steam, vapour acetic acid 20% / 30% sea water olein acid strong influence benzene nitrobenzene paint solvents turpentine nitric acid 70% hydrochloric acid 37% toluene xylene tetrachloromethane trichloroethylene Chemical durability – Elastomer magnetic scales (PMIB3-HT) no / little influence motor oils gear oils ATF (automatic transmission fluid) hydraulic fluid kerosene antifreeze agent purifying agent turpentine water sea water/salt water 14 weak / middle influence JP-4 fuel (Jet fuel) gasoline/petrol heptane alcohol strong influence aromatic hydrocarbon (benzene, toluene, xylene) ketone anorganic acids (HCl, H2SO4) CAT-PM--E-04 ASM GmbH Tel.: 08123/986-0 Fax: 08123/986-500 www.asm-sensor.com