ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 1.2 Vdc /60 A, 3.3V/60A Outputs Bel Power Inc., a subsidiary of Bel Fuse Inc. Feb 10, 2010 0RHW-D0Txxx RoHS Compliant Rev.G Features Fixed Frequency Output Over Voltage Protection Isolated Over Temperature Protection High Efficiency SCP/OCP High Power Density Low Cost Input Under Voltage Protection Remote On/Off Basic Insulation Class 1, Category 2, Isolated DC/DC Converter (refer to IPC-9592) UL60950-1 Recognized (UL/cUL) (Pending) Applications Networking Computers and peripherals Telecommunications Description The 0RHW-D0Txxx series are isolated dc/dc converters that operate from a nominal 48 Vdc source. This converter provides up to 200 W of output power. Features include remote on/off, short circuit protection, over current protection, over-temperature protection, output over-voltage protection, input under-voltage protection. This converter is provided in an industry standard half brick package that is easy to use and provides good thermal performance. Part Selection Output Voltage 1.2 Vdc 3.3 Vdc Input Voltage 36 Vdc - 75 Vdc Max. Output Current 60 A Max. Output Power 72 W Typical Efficiency 86% Model Number Active High 0RHW-D0TV20 Model Number Active Low 0RHW-D0TV2L 36 Vdc - 75 Vdc 60 A 200 W 92% 0RHW-D0T033 0RHW-D0T03L Note: Add “G” suffix at the end of the model number to indicate Tray Packaging. Part Number Explanation 0 R HW – D0 T V2 x 1 2 3 4 5 6 7 1---Through hole 2---RoHS 6, change “R” to “7” means RoHS 5 3---Series name, 1/2 Brick 4---Series code 5---Input range 6---Output voltage, “V2” mean 1.2Vout and “03” mean 3.3Vout 7---Option, “x” of the model part number to be 0-9, A-Z, which will represent the special request of customer. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 1.2 Vdc /60 A, 3.3V/60A Outputs Bel Power Inc., a subsidiary of Bel Fuse Inc. Feb 10, 2010 Absolute Maximum Ratings Parameter Min Typ Max -0.3 V - 80 V - - 100 V Remote On/Off -0.3 V - 18 V Ambient Temperature -40 C - 85 C Storage Temperature -55 C - 125 C Input Voltage (continuous) Input Transient Voltage Notes 100 mS maximum Note: Ratings used beyond the maximum ratings may cause a reliability degradation of the converter or may permanently damage the device. Input Specifications Parameter Min Typ Max 36 V 48 V 75 V Vo=1.2V Vo=3.3V - 50 mA 80 mA 100 mA 150 mA Vo=1.2V Vo=3.3V - - 2.7 A 8A Remote Off Input Current - 2 mA 5 mA Input Reflected Ripple Current (pk-pk) - 10 mA 20 mA Input Reflected Ripple Current (rms) - 2 mA 5 mA I t Inrush Current Transient - - 1As Turn-on Voltage Threshold 32 V 34 V 35 V Turn-off Voltage Threshold 30 V 32 V 34 V Input Voltage Notes Input Current (no load) Input Current (full load) 2 With simulated source impedance of 10uH, 5Hz to 20MHz. Use a 100uF/100V electrolytic capacitor with ESR=1 ohm max, at 200KHz@25°C. 2 CAUTION: This converter is not internally fused. An input line fuse must be used in application. Recommend a fast-acting fuse with maximum rating of [email protected] or [email protected] on system board. Refer to the fuse manufacture’s datasheet for further information. Notes: 1. This converter has internal C-L-C (0.47uF-2.2uH-4.4uF) filter. 2. All specifications are typical at 25 C unless otherwise stated. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 1.2 Vdc /60 A, 3.3V/60A Outputs Bel Power Inc., a subsidiary of Bel Fuse Inc. Feb 10, 2010 Output Specifications Parameter Output Voltage Set Point Min Typ Max Notes Vo=1.2V Vo=3.3V 1.176 V 3.234 V 1.2 V 3.3 V 1.224 V 3.366 V Vin=48 V, Io=50%Load Vo=1.2V Vo=3.3V - 2 mV 5 mV 5 mV 10 mV Vin=36-75 V, full load Vo=1.2V Vo=3.3V - 5 mV 8 mV 10 mV 15 mV Vin=48 V, Iout=0-60 A Vo=1.2V Vo=3.3V - - 10 mV 20 mV Vin=48 V, Iout=0-60 A Output Current 0A - 60 A Current Limit Threshold Ripple and Noise (pk-pk) 65 A 75 A 85 A Vo=1.2V Vo=3.3V - 60 mV 60 mV 100 mV 100 mV Vo=1.2V Vo=3.3V - 15 mV 15 mV 30 mV 40 mV Vo=1.2V Vo=3.3V - - 150 mV 150 mV Vo=1.2V Vo=3.3V 0.5 mS 5 mS - 5 mS 10 mS Vo=1.2V Vo=3.3V - 30 mS 30 mS 50 mS 50 mS - - 3% 0 470 - 30,000 uF 20,000 uF Line Regulation Load Regulation Regulation Over Temperature (-40 C to 85 C) Ripple and Noise (rms) Ripple and Noise (pk-pk) 0-20MHz BW, with a 1µF ceramic capacitor and a 10uF Tantalum cap at output. over all operating input voltage, load and ambient temperature condition Rise Time Turn on Time Overshoot at Turn on Enable form Vin and ON/OFF Output Capacitance Vo=1.2V Vo=3.3V Transient Response 50% ~ 75% Max Load 75% ~ 50% Max Load 50% ~ 75% Max Load 75% ~ 50% Max Load Overshoot - 60 mV - 150 uS 200 uS - 60 mV 120 mV Settling Time - 150 uS 200 uS Overshoot - 60 mV 120 mV - 150 uS 200 uS - 60 mV 120 mV - 150 uS 200 uS Settling Time Overshoot Settling Time Overshoot Settling Time VO=1.2 V VO=3.3 V 120 mV di/dt=0.1A/us, Vin=48Vdc, Ta=25 °C Note: All specifications are typical at nominal input, full load at 25 C unless otherwise stated. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 1.2 Vdc /60 A, 3.3V/60A Outputs Bel Power Inc., a subsidiary of Bel Fuse Inc. Feb 10, 2010 General Specifications Parameter Min Typ Max Vo=1.2V Vo=3.3V 86% 90% 88% 92.5% - Vo=1.2V Vo=3.3V 270 kHz 340 kHz 280 kHz 350 kHz 300 kHz 360 kHz - - 10% 80% - 110% - 120 ℃ 130 ℃ Over Voltage Protection (Static) Vo=1.2V Vo=3.3V 1.35 V 3.5 V - 1.7 V 5V Over Voltage Protection (Dynamic) Vo=1.2V Vo=3.3V - - 1.8 V 5.6 V Notes Efficiency Vin=48 V, full load Switching Frequency Remote Sense Compensation Output Voltage Trim Range Over Temperature Protection FIT The voltage increased by trim and sense should not exceed 110%Vout. The transient over voltage must be measured at Rtrimup≥5K Calculated Per Bell Core SR-332 (Vin=48 V, Vo=1.2 V, Io=80%,Ta = 25 9 C, FIT=10 /MTBF) 634 Dimensions Inches (L × W × H) Millimeters (L × W × H) 2.28 x 2.40 x 0.50 57.91 x 60.96 x 12.70 Weight - 93.5 g - Input to Output - - 1500 V Input to Case - - 1500 V Output to Case - - 500 V 10M ohm - - 1500 pF Isolation characteristics Isolation Resistance Isolation Capacitance - Note: All specifications are typical at 25 C unless otherwise stated. Control Specifications Parameter Remote On/Off Signal Low (Unit On) Signal High (Unit Off) Signal Low (Unit Off) Signal High (Unit On) Signal High (Unit On) Active Low Active High Min Typ Max -0.3 V - 0.8 V 2.4 V - 18 V -0.3 V - 0.8 V 2.4 V - 18 V 0 mA - 1 mA Notes The Remote On/Off pin is open, Unit off. The Remote On/Off pin is open, Unit on. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 1.2 Vdc /60 A, 3.3V/60A Outputs Bel Power Inc., a subsidiary of Bel Fuse Inc. Feb 10, 2010 Output Trim Equations For 1.2V Model Equations for calculating the trim resistor are shown below. The Trim Down resistor should be connected the Trim pin, Sense(-) pin and GND pin. The Trim Up resistor should be connected the Trim pin Sense(+) pin and Vout pin. Only one of the resistors should be used for any given application. Rtrimup 5.1 Vo(100 delta) 510 6.1k 0.6 delta delta Rtrimdown Vout +sense Rtrim_up Trim -sense GND 510 6.1k delta Vout +sense Trim Note: delta Rtrim_down Vadj Vo 100% -sense GND Vo Output voltage Vo=1.201 V@Iout=0 For 3.3V Model Equations for calculating the trim resistor are shown below. The Trim Down resistor should be connected the Trim pin and GND pin. The Trim Up resistor should be connected the Trim pin and Vout pin. Only one of the resistors should be used for any given application. 100 % V0 100 2 % k R trimup 1.225 % % Vout +sense Rtrim_up Trim -sense GND 100 R 2 [k] trimdown % Vout +sense Trim Note: V Vo % DES 100 Vo Rtrim_down -sense GND Vo_req=Desired(trimmed) output voltage[V] Output voltage Vo=3.3V Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 1.2 Vdc /60 A, 3.3V/60A Outputs Bel Power Inc., a subsidiary of Bel Fuse Inc. Feb 10, 2010 95.0% 95.0% 90.0% 90.0% 36 V 85.0% 48 V 80.0% 75 V 85.0% 36 V 80.0% 48 V 75 V 75.0% 75.0% 70.0% 6.00 EFFICIENCY EFFICIENCY Efficiency Data 15.00 30.00 45.00 60.00 70.0% 6.00 15.00 30.00 45.00 OUTPUT CURRENT(A) OUTPUT CURRENT(A) Vo=1.2 V Vo=3.3 V 60.00 Thermal Derating Curves Vo=1.2V Vo=3.3V Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 1.2 Vdc /60 A, 3.3V/60A Outputs Feb 10, 2010 Bel Power Inc., a subsidiary of Bel Fuse Inc. Thermal Derating Curves (continued) Temperature reference points on top side Temperature reference points on bottom side Ripple and Noise Waveform Ripple and noise at 48 V input, 1.2 V output Note: Ripple and noise at 48 V input, 3.3 V output Output ripple and noise at full load, 0-20MHz BW, with 10 uF/10 V Tan Cap and 1uF/50V ceramic cap at the output, Ta=25 deg C. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 1.2 Vdc /60 A, 3.3V/60A Outputs Feb 10, 2010 Bel Power Inc., a subsidiary of Bel Fuse Inc. Transient Response Waveforms 50%-75% Load Transients at Vin=48 V, Vo=1.2 V 75%-50% Load Transients at Vin=48 V, Vo=1.2 V 50%-75% Load Transients at Vin=48 V, Vo=3.3 V 75%-50% Load Transients at Vin=48 V, Vo=3.3 V Note: Transient response at di/dt=0.1A/uS, with 10uF/10V Tan cap and 1uF/50V ceramic cap at the output, Ta=25 deg C. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 1.2 Vdc /60 A, 3.3V/60A Outputs Feb 10, 2010 Bel Power Inc., a subsidiary of Bel Fuse Inc. Start Up Rise Time Vin=48V, Vo=3.3V, Io=60A Vin=48V, Vo=1.2V, Io=60A Startup time Startup from Vin Ch1: Vo, Ch3: Vin Vin=48V, Vo=3.3V, Io=60A Startup from Vin Ch1: Vo, Ch3: Vin Vin=48V, Vo=1.2V, Io=60A Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 1.2 Vdc /60 A, 3.3V/60A Outputs Bel Power Inc., a subsidiary of Bel Fuse Inc. Feb 10, 2010 Safety & EMC Safety 1. Material flammability 2. UL Certification UL94V-0 UL60950-1 EMC 1. Surge IEC61000-4-5 2. DC-DIP IEC61000-4-29 3. Conductive EMI EN55022 class A Compliance to EN55022 class A (both q.peak and average) with the following inductive and capacitive filter VCC RTN L1 + C7 Load + C6 C2 C3 DC/DC -48V ? ? C1 GND C4 C5 GND Item Designator Parameter Vendor Vendor P/N 1 C1 1uF/100V,ceramic Murata GRM32ER72A105KA01L 2 C2 0.1uF/100V, ceramic TDK C3216X7R2A104K 3 C3 100uF/100V, AL cap Nichicon UVZ2A101MPD 4 C4 100nF/1000V,ceramic Johanson 102S47W104KV4 5 C5 100nF/1000V,ceramic Johanson 102S47W104KV4 6 C6 N/A 7 C7 1uF/100V,ceramic Murata GRM32ER72A105KA01L 8 T1 1.3mH, common mode Pulse P0402NL Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 1.2 Vdc /60 A, 3.3V/60A Outputs Feb 10, 2010 Bel Power Inc., a subsidiary of Bel Fuse Inc. Safety & EMC (continued) Positive: Vo=1.2V Negative: Vo=1.2V Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 1.2 Vdc /60 A, 3.3V/60A Outputs Feb 10, 2010 Bel Power Inc., a subsidiary of Bel Fuse Inc. Safety & EMC (continued) Positive: Vo=3.3V Negative: Vo=3.3V Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input Feb 10, 2010 1.2 Vdc /60 A, 3.3V/60A Outputs Bel Power Inc., a subsidiary of Bel Fuse Inc. Mechanical Outline Pin Connections Pin Function Pin Size 1 2 3 4 5 6 7 8 9 Vin(+) CNT NC Vin(-) Vo(-) Sense(-) Trim Sense(+) Vo(+) 0.040’’ 0.040’’ 0.040’’ 0.080’’ 0.040’’ 0.040’’ 0.040’’ 0.080’’ Notes: 1. Pin 6 must be connected to Vo(-). 2. Pin 8 must be connected to Vo(+). Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com ISOLATED DC/DC CONVERTERS 36 Vdc - 75 Vdc Input 1.2 Vdc /60 A, 3.3V/60A Outputs Bel Power Inc., a subsidiary of Bel Fuse Inc. Feb.10, 2010 Revision History Date Revision Changes Detail Approval 2009-12-17 F 1. Update to Bel new datasheet version, add part number explanation, start-up, safety and so on; 2. add 1.2Vout spec YP/Falling 2010-1-29 G 1. Update thermal derating curve for 3.3Vout. YP/Falling 2010-2-10 H 1. Update thermal derating curve for 1.2Vout. Chang the figure of air direction YP/Falling RoHS Compliance Complies with the European Directive 2002/95/EC, calling for the elimination of lead and other hazardous substances from electronic products. 2010 Bel Fuse Inc. Specifications subject to change without notice. 012910 CORPORATE FAR EAST EUROPE Bel Fuse Inc. 206 Van Vorst Street Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com Bel Fuse Ltd. 8F/ 8 Luk Hop Street San Po Kong Kowloon, Hong Kong Tel 852-2328-5515 Fax 852-2352-3706 www.belfuse.com Bel Fuse Europe Ltd. Preston Technology Management Centre Marsh Lane, Suite G7, Preston Lancashire, PR1 8UD, U.K. Tel 44-1772-556601 Fax 44-1772-888366 www.belfuse.com