Embedded Power for Business-Critical Continuity Rev. 7.9.09_77 iMP Series of 9 TM Intelligent MP Series Font: Minion Bold for MP Minion italic for i ; size for each is the same Created on Mac Color: "i" 100% Blue, 50% Magenta, 0% Yellow, 0% Black "MP" - 100% Black Up to 1500 Watts Total Power: Up to 1500 Watts Input Voltage: 85 - 264 Vac 120-300 Vdc # of Outputs: Up to 21 Special Features • Full Medical EN60601 approval** • Intelligent I2C control • Voltage adjustment on all outputs (Manual or I2C) • Configurable input and output (case and module) OK signals and indicators • Configurable inhibit/enable • Configurable output UP/DOWN sequencing • Configurable current limit (foldback or constant current) • High power density (8.8 W/cu-in) • Intelligent fan (speed control/fault status) • Downloadable GUI from website • Customer provided air option • uP controlled PFC input with active inrush protection • I2C monitor of voltage, current, and temp • Programmable voltage, current limit, inhibit/enable through I2C • Optional extended hold-up module (SEMI F47 compliance) • Increased power density to 50% over standard MP • External switching frequency sync input • Optional conformal coating • Industrial temp range (-40 ºC to 70 ºC) • No preload required • Industrial shock/vibration (> 50G’s) Electrical Specifications Input Input range: 5 - 264 Vac 120 - 350 Vdc 8 (limited to 300 Vdc in medical applications) Frequency: 47 - 440 Hz Inrush current: 40 A peak max. (soft start) Efficiency: Up to 85% @ full case load Power Factor: 0.99 typ. meets EN61000-3-2 (n/a @ 440 Hz) Turn-on time: AC on 2.0 sec typ., inhibit/enable 150 ms typical Programmable delay; 50 ms internal turn-on delay (Dual Output only) EMI filter: CISPR 22/EN55022 Level “B”** Leakage current: 300 µA max. @ 240 Vac; 47 - 63 Hz Radiated EMI: CISPR 22/EN55022 Level “B”** Holdover storage: 20 ms minimum (independent of input Vac) additional 34ms holdover storage with optional HUP module (SEMI F47 compatible). For iMP4 15 ms (low-line), 10 ms (high-line) AC OK: 5 ms early warning min. before outputs lose regulation > Full cycle ride thru (50 Hz) (n/a on iMP4 > 750 W @ 90 Vac) Harmonic distortion: Meets EN61000-3-2 Isolation: Meets EN60950 and EN60601 Global Inhibit/Enable: TTL, Logic “1” and Logic “0”; configurable Input fuse (internal): iMP4: 16 A; iMP8: 20 A; iMP1: 25 A (both lines fused) Warranty: 2 years Safety • • • • UL CSA VDE BABT • CB • CE UL60950/UL2601** CSA22.2 No. 234 Level 5 EN60950/EN60601-1** Compliance to EN60950/EN60601 BS7002 Certificate and report Mark to LVD ** iMP1 requires factory modification for medical leakage. This modification reduces EMI to level A. Embedded Power for Business-Critical Continuity Output Adjustment range:* ± 10% minimum all outputs (manual) (full module adjustment range using I2C) Factory set point accuracy: ± 1% I2C output program accuracy: ± 5% Margining: ± 4 - 6% nominal analog (single output module only) Overall regulation: Rev. 7.9.09_77 iMP Series of 9 Output Continued Reverse voltage protection: 100% of rated output current Thermal protection:* (OTP and OTW) Configurable through I2C All outputs disabled when internal temp exceeds safe operating range. > 5 ms warning (AC OK signal) before shutdown 0.4% or 20 mV max. (36 W modules 4% maximum) Remote sense: p to 0.5 V total drop (not available on triple U output module) Ripple: RMS: 0.1% or 10mV, whichever is greater Pk-Pk: 1.0% or 50mV, whichever is greater Bandwidth limited to 20 MHz Single wire parallel: Current share to within 2% of total rated current DC OK:* ± 5% of nominal. Configurable through I2C Dynamic response: < 2% or 100 mV, with 25% load step Minimum load: Not required Recovery time: To within 1% in < 300 µsec Housekeeping standby: Overcurrent protection:** Configurable through I2C (calibration required). Single output module and main output of the dual output module 105 - 120% of rated output current. Aux output of dual output module 105 - 140% of rated output current 5 Vdc @ 1.0 A max. present whenever AC input is applied (Optional 2.0 A available) Module inhibit:* Configured and controlled through I2C Switching frequency: 250k Hz accepts external sync signal Output/Output isolation: >1 Megohm, 500 V Short-circuit protection: Protected for continuous short-circuit Recovery is automatic upon removal of short Overvoltage protection:* Configurable through I2C Single output module: 2 - 5.5 V 122 - 134% ; 6 - 60 V 110 - 120% Dual output module: 2 - 6 V 122 - 134% ; 8 - 28 V 110 - 120% Triple output module: 110 - 120% of highest voltage rating External sync: TTL clock input signal used to adjust switching frequency. Frequency 500 kHz ± 20%; Duty cycle 40 - 55% * Can be controlled via I2C ** Controlled via I2C but requires load calibration Environmental Specifications Operating temperature: Storage temperature: Electromagnetic susceptibility: -40 ° to 70 °C ambient. Derate each output 2.5% per degree from 50 °C to 70 °C. ( -20 °C start up) -40 °C to 85 °C Designed to meet EN61000-4; -2, -3, -4, -5, -6, -8, -11 Level 3 Humidity: Vibration: MTBF demonstrated Operating; non-condensing 10% to 95% RH IEC68-2-6 to the levels of IEC721-3-2 > 550,000 hours at full load, 220 Vac and 25 °C ambient conditions Output Module Line-up Module Code 1 2 3 4 — Module Type Single Single Single Dual Triple Max output power 210 W 360 W 750 W 144 W 36 W Max output current 35 A 60 A 150 A 10 A 2A 2-60 V 8 - 15*, 24 - 28; 8 - 15*, 8 - 15*; 8 - 15*, 2 - 6; 2 - 6, 2 - 6; 24 - 28, 24 - 28; 24 - 28, 2 - 6 8-15, 8-15, 2-6; 8-15, 8-15, 8-15; 8-15, 8-15, 18-28; 8-15, 18-28, 2-6 Output voltages available* 2-60 V 2-60 V 18 Standard voltage increments 25 25 25 Remote sense Remote margin V-Program - I2C Control Active Current Share Module Inhibit - I2C Control Module Inhibit - Analog Overvoltage/Overcurrent protection Minimum load required Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes No Yes No Yes No No No No No Yes No Yes Yes Yes Yes Yes Yes No No No No No No 1 2 3 Slots occupied in any iVS case * Note: Contact Factory for extended range down to 6 V 16 1 1 Embedded Power for Business-Critical Continuity Output Module Voltage/Current 2A 2A 2A 2A 2A 2A 2A 2A 1A 1A 1A 1A 1A 1A 0.5 A 0.5 A 0.5 A 0.5 A — — — — — — — 1.8 - 2.2 2.0 - 2.4 2.7 - 3.3 3.0 - 3.6 4.5 - 5.5 4.7 - 5.7 5.0 - 6.1 5.4 - 6.6 7.2 - 8.8 9.0 - 11.0 9.9 - 12.1 10.8 - 13.2 12.6 - 15.4 13.5 - 16.5 16.2 - 19.8 18.0 - 22.0 21.6 - 26.4 25.2 - 30.8 27.0 - 33.0 29.7 - 36.3 32.4 - 39.6 37.8 - 46.2 43.2 - 52.8 48.6 - 59.4 54.0 - 66.0 2.USB to I2C module order code 73-769-001 Parallel Codes 7 6 5 4 Slot 2 — — — — — — — — 1A 1A 1A 1A 1A 1A 0.5 A 0.5 A 0.5 A 0.5 A — — — — — — — Slot 1 — — — — — — — — 1A 1A 1A 1A 1A 1A — — — — — — — — — — — iMP4 iMP8 3 2 1 Slot 2 10 A 10 A 10 A 10 A 10 A 10 A 10 A 10 A 10 A 10 A 10 A 10 A 10 A 10 A 10 A* 10 A* 10 A 4A 10 A 4A 10 A 4A 10 A 4A 9A 4A 8A 4A — — — — 4A 2A 3A 2A — — — — — — — — — — — — — — Ordering Note: 1.The cases and modules of both MP and iMP series can be interchanged to allow more flexibility. If intelligent modules are used with non-intelligent cases, a numeric code “4” is placed at the end of the module code (ex. 4LL0 becomes 4LL4). Slot 1 Slot 1 - Slot 2 - Slot 4 - Slot 3 Slot 3 4 Slot 3 Z 35 A 60 A 150 A — 35 A 60 A 150 A — 35 A 60 A 150 A — 35 A 60 A 150 A — 35 A 60 A 150 A — 35 A 60 A 144 A — 34 A 58 A 136 A — 23 A 42 A 97.5 A 140 A 20 A 36 A 84.4 A 140 A 18 A 32 A 75 A 140 A 17 A 31 A 68 A 136.3 A 17 A 30 A 62.5 A 125 A 14 A 21 A 53.5 A 107 A 100 A 14 A 20 A 50 A 11 A 19 A 41.6 A 83.3 A 10.5 A 18 A 37.5 A 75 A 8.5 A 15 A 30 A 62.5 A 6.7 A 11 A 26.8 A 53.5 A 50 A 6.5 A 11 A 25 A 6.2 A 10.9 A 22.7 A 35.8 A 5.8 A 10 A 20.8 A 35.8 A 4.2 A 7.5 A 16 A 35.7 A 4.0 A 7.5 A 15.6 A 31.2 A 3.7 A 6.0 A 13.9 A 27.7 A 3.5 A 6.0 A 12.5 A 25 A 4 Slot 5 Non-std** 5 Slot 4 A B C D E F G H I J K L M N O P Q R S T U V W X Y 3 Slot 4 2V 2.2 V 3V 3.3 V 5V 5.2 V 5.5 V 6.0 V 8.0 V 10 V 11 V 12 V 14 V 15 V 18 V 20 V 24 V 28 V 30 V 33 V 36 V 42 V 48 V 54 V 60 V 2 Triple Output Slot 6 1 I2C Adjustment Ranges**** Dual Output*** Slot 5 Slot 5 Single Output Module Code Slot 7 Voltage Code Slot 6 Voltage Rev. 7.9.09_77 iMP Series of 9 available slots available slots iMP1 available slots 0 = no parallel 1=1&2 2=2&3 3=3&4 4=4&5 5=3&4&5 6=5&6 7=4&5&6 Special Voltage - Consult Factory for specifications 8=6&7 *Note: Contact Factory for extended range down to 6 V. **Increments of current not shown can be achieved by paralleling modules (add currents of each module selected). ***Total output power on dual module must not exceed 144 W. **** For single output modules only. 9 = 3 & 4, 6 & 7 Ordering Information Case Size iMP1* Case Size (mm) 4 =2.5” x 5” x 10”; 750 W-1100 W, 5 Slots (63.5 x 127 x 254) 8 =2.5” x 7” x 10”; 1000 W-1200 W, 6 Slots (63.5 x 177.8 x 254) 1 =2.5” x 8” x 11”; 1200 W-1500 W, 7 Slots (63.5 x 203.2 x 279.4) *Note: Add “E” after iMP4 to denote IEC input option. e.g. iMP4E (Not available on iMP8 or iMP1) Module/Voltage/Option Codes First - Module Code Second - Voltage Code Third - Option Code - 3L0- 2E2-1Q1 -4LL0 - Module Codes Module/voltage/option codes Module codes: (None) = 36 W triple O/P (1 slot) 1 = 210 W single O/P (1 slot) 2 = 360 W single O/P (2 slot) 3 = 750 W single O/P (3 slot) 4 = 144 W dual O/P (1 slot) 5 - 9 = future Voltage Codes: See Output Module Voltage/ Current table above Option Codes: 0 = Standard 1 = Module enable 2 = Constant current 3 = 1 & 2 combined 4 = Set for use in standard (non-intelligent case) 5 - 9 = Future Software Code Case Option Codes 00 Case Option Codes First digit 0 - 9 = parallel code (See Parallel Codes table above) Second digit 0 = No options 1 = Reverse air 3 = Global enable 4 = Fan off w/inhibit 5 = Opt 1 + Opt 3 6 = Opt 1 + Opt 4 7 = Opt 3 + Opt 4 8 = Opt 1 +3 +4 9 = Future - A Software code used for configuration change. “A” is standard Hardware Code - ### Factory assembled for hardware of firmware mods. Embedded Power for Business-Critical Continuity Single Rev. 7.9.09_77 iMP Series of 9 iMP4 (AC input on opposite side) S L O T S L O T S L O T S L O T S L O T 5 4 3 2 1 -AInput 90-264 Vac 180-264 Vac iMP4 =2.5” x 5” x 10” 5 available slots (63.5 x 127 x 254) 210 W 750 W max. 1100 W max. iMP8 and iMP1 S L O T 7 AC input 360 W S L O T 6 S L O T 5 S L O T 4 S L O T 3 S L O T 2 S L O T 1 iMP1 only Input 85-264 Vac 180-264 Vac iMP8 =2.5” x 7” x 10” 6 available slots (63.5 x 177.8 x 254mm) 1000 W max. 1200 W max. iMP1 =2.5” x 8” x 11” 7 available slots (63.5 x 203.2 x 279.4mm) 1200 W max. 1500 W max. N Pin1 Connectors ~ 2 AC Input Figure 1. AC Input 3 750 W 1 N 2 ~ 3 Dual Pin No. 1 2 3 Figure 1. AC Input PFC Input Connector (control and signals) Figure 1. AC Input Figure 2. Connector J1 1 1 6 5 5 6 10 10 Figure 2. Connector J1 144 W Triple Figure 2. Connector J1 Mates with Molex 90142-0010 Housing 90119-2110 Pin Connector Kit Part No.: 70-841-004 Figure 3. Connector J2 1 5 6 10 Mates with Figure 3. Connector J2 Landwin 2050S1000 Housing 2053T011P Pin Connector Kit Part No.: 70-841-023 36 W Function AC neutral AC line (hot) Chassis (earth) ground Pin No. 1 2 3 4 5 6 7 8 9 10 Function Input AC OK - “emitter” Input AC OK - “collector” Global DC OK - “emitter” Global DC OK - “collector” External Sync Global inhibit/optional enable logic “0” Global inhibit/optional enable logic “1” Global inhibit/optional enable return +5 VSB housekeeping +5 VSB housekeeping return I2C Bus Output Connector Pin No. 1 2 3 4 5 6 7 8 9 10 Function No connection No connection No connection Serial clock signal (SCL) Serial data signal (SDA) Address bit 0 (A0) Address bit 1 (A1) Address bit 2 (A2) Secondary return (GND) 5 Vcc external bus (5 VCC. Bus) Embedded Power for Business-Critical Continuity Rev. 7.9.09_77 iMP Series of 9 Mechanical Drawings iMP Modules DC-DC Converter Output Modules Single 210 Watt .44” (11.2) Control Signal Information, J1 Control Connector Function 1 2 3 4 5 6 7 8 9 10 + Remote Sense single or dual o/p main Remote Margin / V. Program single o/p Margin High single o/p N - Remote Sense / Margin Low single or dual o/p main 1 Spare 2 Module, Isolated Inhibit single or dual o/p 3 Module Inhibit return single or dual o/p Current Share (SWP) single or dual o/p main + Remote Sense V2 dual o/p, single is spare - Remote Sense V2 dual o/p, single is spare Figure 1. AC Input *Note: All iMP modules have a green DCOK LED. (except for 36 W module) V+ (12.1) Pin No. .48" 2X M4X8 SCREWS WITH CONICAL WASHER ~ 1.38" (35.1) V- .44" (11.4) V ADJ DC OUTPUT CONNECTOR .32" (8.1) Figure 4. Connector J1 1 5 6 10 Single 750 Watt .59" (15.0) .44" (11.0) M 4 X 8 SCREWS WITH CONICAL WASHER .61"(15.6) (2X) V+ 1.24"(11.0) (2X) Single 360 Watt .48” (12.1) (2X) V+ .63" (16.0) Figure 2. Connector J1 Mates with Molex 90142-0010 Housing 90119-2110 Pin .63” .33” (16.0) (8.5) PIN 1 .32" (8.1) V ADJ .44” (11.4) 1.38” (35.2) (2X) VPIN 1 DC OUTPUT CONNECTOR .46 (11.7) Triple 36 Watt V1 + (4X) N 1 V AD J M (4 4X8 X) S C D CO C O NN UTP EC UT TO R .32” (8.1) Dual 144 Watt PI V- RE W S V1 ADJ V2 ADJ V1 V2 + V1+ V2+ V2 - .30 (7.5)(3X) M3X8 SCREWS WITH SPRING WASHER (4X) 1.17 (29.7) .42 (10.7) .32 (8.1) V2 ADJ V1 ADJ PIN 1 V3+ V3 ADJ V1 + V1- V1 V2 + V2V3- V2 V3 + V3 - Mates with Molex 09-91-0600 Housing 26-60-5060 Pin Embedded Power for Business-Critical Continuity iMP Series iMP4 (750/1100 Watts Max) Notes 5-Inch Case Size: iMP4: 2.5” x 5” x 10” (63.5mm x 127mm x 254mm) Weight: iMP4 Case: 3 lbs. • 360 W Single 1.0 lb. • 750 W Single: 1.6 lbs. 144 W Dual: 0.6 lb. Rev. 7.9.09_77 iMP Series of 9 1. Input: Barrier type. Three No. 6-32 B.H. screws (0.375” centers). Max torque: 6 in-lbs. (0.67 N-m). (Optional IEC input connector) 2. Control connectors: (J1) 10 position housing, gold plated contacts. Mates with Molex 90142-0010 housing with 90119-2110 crimp contacts (Molex C - Grid III Series). Connector kit includes mating connector and 10 pins, Astec part #70-841-004. (J2) 10 position housing (Landwin 2051P1000T). Mates with housing 2050S1000 (Landwin) with 2053T011P (Landwin) pins or JST PHDR-IOVS Housing and JST SPHD-002T-PO.5 pins. 3. Chassis material: aluminum with chemical film coating (conductive). 4. All dimensions are in millimeters and inches, and are typical. 5. Customer mounting -3 sides M4, bottom also includes 8-32 mounting holes. Max. penetration is 0.150” (3.8 mm). Max. torque: 5 in-lbs. (0.57 N-m). 6. Output module connections: All single O/P modules are M4 x 8mm screws. Max. torque: 10 in-lbs. (1.13 N-m). Dual O/P module is M3 x 8mm screws. Max. torque: 5 in-lbs. (0.57 N-m). #8-32 MOUNTING HOLES (4X) MARKED AS Y xy Rev. 7.9.09_77 iMP Series of 9 xy 171.45 38.10 171.45 Reverse Air Flow 7-Inch Case Size: iMP8: 2.5” x 7” x 10” (63.5mm x 177.8mm x 254mm) Weight: iMP8 Case: 4.1 lbs. • 210 W Single: 0.6 lb. • 360 W Single: 1.0 lb. • 750 W Single: 1.6 lbs. 144 W Dual: 0.6 lb. Normal Air Flow iMP Series iMP8 (1000/1200 Watts Max) M4 MOUNTING HOLES (4X) IDENTICAL BOTH SIDES Embedded Power for Business-Critical Continuity Notes 1. Input: Barrier type. Three No. 6-32 B.H. screws (0.375” centers). Max torque: 6 in-lbs. (0.67 N-m). 2. Control connectors: (J1) 10 position housing, gold plated contacts. Mates with Molex 90142-0010 housing with 90119-2110 crimp contacts (Molex C - Grid III Series) Connector kit includes mating connector and 10 pins, Astec part #70-841-004. (J2) 10 position housing (Landwin 2051P1000T). Mates with housing 2050S1000 (Landwin) with 2053T011P (Landwin) pins or JST PHDR-IOVS Housing and JST SPHD-002T-PO.5 pins. 3. Chassis material: aluminum with chemical film coating (conductive). 4. All dimensions are in millimeters and inches, and are typical. 5. Customer mounting -3 sides M4, bottom also includes 8-32 mounting holes. Max. penetration is 0.150” (3.8 mm). Max. torque: 5 in-lbs. (0.57 N-m). 6. Output module connections: All single O/P modules are M4 x 8mm screws. Max. torque: 10 in-lbs. (1.13 N-m). Dual O/P module is M3 x 8mm screws. Max. torque: 5 in-lbs. (0.57 N-m). Embedded Power for Business-Critical Continuity iMP Series iMP1 (1200/1500 Watts Max) 8-Inch Case Size: iMP1: 2.5” x 8” x 11” (63.5mm x 203.2mm x 279.4mm) Weight: iMP1 Case: 5.0 lb. • 210 W Single: 0.6 lb. • 360 W Single: 1.0 lb. • 750 W Single: 1.6 lb. • 144 W Dual: 0.6 lb. Rev. 7.9.09_77 iMP Series of 9 Normal Air Flow Reverse Air Flow M4 MOUNTING HOLES (4X) IDENTICAL BOTH SIDES 171.45 38.10 #8-32 MOUNTING HOLES (4X) MARKED AS Y 171.45 xy xy 177.8 x 19.05 Notes y xy M4 MOUNTING HOLES (4X) MARKED AS X 1. Input: Barrier type. Three No. 6-32 B.H. screws (0.375” centers). Max torque: 6 in-lbs (0.67 N-m). 2. Control connectors: (J1) 10 position housing, gold plated contacts. Mates with Molex 90142-0010 housing with 90119-2110 crimp contacts (Molex C - Grid III Series). Connector kit includes mating connector and 10 pins, Astec part #70-841-004. (J2) 10 position housing (Landwin 2051P1000T). Mates with housing 2050S1000 (Landwin) with 2053T011P (Landwin) pins or JST PHDR-IOVS Housing and JST SPHD-002T-PO.5 pins. 3. Chassis material: aluminum with chemical film coating (conductive). 4. All dimensions are in millimeters and inches, and are typical. 5. Customer mounting -3 sides M4, bottom also includes 8-32 mounting holes. Max. penetration is 0.150” (3.8 mm). Max. torque: 5 in-lbs. (0.57 N-m). 6. Output module connections: All single O/P modules are M4 x 8mm screws. Max. torque: 10 in-lbs. (1.13 N-m). Dual O/P module is M3 x 8mm screws. Max. torque: 5 in-lbs. (0.57 N-m). Embedded Power for Business-Critical Continuity Optional CANBUS or RS485 Interface Americas Rev. 7.9.09_77 iMP Series of 9 5810 Van Allen Way Carlsbad, CA 92008 USA Telephone:+1 760 930 4600 The Input Protocols used are RS485 using Modbus (Command Index: 0x01), and CAN using modified Facsimile: +1 760 930 0698 The RS485/CAN-to-I2C uses 2 Input Protocols and 1 Output Protocol. Modus (Command Index: 0x02). The Output Protocol use is: I2C with SMBus support (Command Index: 0x80). S lav e/S erv er D ev ice(s) A d ap te r Europe (UK) Waterfront Business Park Merry Hill, Dudley West Midlands, DY5 1LX United Kingdom Telephone:+44 (0) 1384 842 211 Facsimile: +44 (0) 1384 843 355 Asia (HK) 14/F, Lu Plaza 2 Wing Yip Street Kwun Tong, Kowloon Hong Kong Telephone:+852 2176 3333 Facsimile: +852 2176 3888 O u tp u t P ro toco ls I 2 C w ith S M B us S upport For global contact, visit: www.PowerConversion.com A dapter P rotoc ol A d ap t e r C om m a n d A d a p te r C o n tro ls techsupport.embeddedpower @emerson.com While every precaution has been taken to ensure accuracy and completeness in this literature, Emerson Network Power assumes no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or omissions. Inp ut P rotocols R S 485 us in g M o dbus C AN usin g M o difie d M od bus Emerson Network Power. The global leader in enabling business-critical continuity. AC Power Connectivity DC Power M aster/C lie nt D ev ice(s) RS485/CAN - to - I2C For Detailed Info, Download the Software Requirements Specification (SRS) from www.PowerConversion.com/imp Embedded Computing Embedded Power Monitoring Outside Plant Power Switching & Controls Precision Cooling Racks & Integrated Cabinets Services Surge Protection EmersonNetworkPower.com iMP CAN RS485 Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co. ©2009 Emerson Electric Co.