PowerSTACK Datasheet: 1B6I 690/1100-400W S Preliminary Data Key Data 3 x 400A AC at 690V AC, watercooled General Information Stack with IGBT, heatsinks, capacitors, drivers and sensors for several inverter applications. These are only technical data! Please read heedful the complete documentation and attend the adopted design environment! Especially the EMC environment and the controller functionality. Topology Load Type Cooling Targed Application Extra Product ID (eupec) DC Link + B6I Resistive, inductive load By Water Industrial Drive Slave [S] to build the 3B6I690/1100-400W with 2B6I690/1100-400W Scale Driver Current-, Voltage-, Temperature-Monitoring n.a. 3x FF800R17KF6C Electrical, opt. optical EN50178, UL94, prepared for UL508C Slave 24359 Drawing No. 380000016_B_MB Circuit Diagram No. 57000002 Drivercore Monitors Module (Unit1) Module (Unit2) Interface Standards IGBT Unit 1 Unit 2 DC LINK B6I = = ˜˜ SIGNAL CONDITIONER & MONITOR DRIVER INTERFACE Electrical Data Assumed Linevoltage DC Link Voltage DC Link Overvoltage Shutdown DC Link Current Voltage Unit1 Continious Current Unit1 Shorttime Current Unit1 Pulse Current Unit1 Parameter For IsolationManagement Min VLine 690 VDC 975 Within 100µs At IUnit2, VUnit2, cos_ϕUnit2 IDCLink Input VUnit1 IUnit1 ϑ=ϑair_inlet 10s, every 180s, initial load = IUnit1 Sinehalfwave 20ms 1B6I690-1100-400W.doc Typ IUnit1_10 1 of 10 Max VRMS 1219 VDCmax Vav V 445 Aav - VRMS ARMS - ARMS - Apeak 2003-03-17 PowerSTACK Datasheet: 1B6I 690/1100-400W S DC Current at Unit1 No rotating field, ϑ=ϑair_inlet, Percentage of IUnit1. Within 15µs IUnit1_DC Overcurrent Shutdown Unit1 Switching Freq. Unit1 Power Losses Unit1 V=Vunit1_min, I=IUnit1, fsw=fsw1 Depending on Voltage Unit2 Shorttime Current Unit2 Pulse Current Unit2 DC Current at Unit2 Aav ϑ=ϑwater_inlet, ϑchip <= 125°C fUnit2>5Hz Both B6I connected in parallel (1U1 ->2U1..) ϑwater_inlet<=40°C, 10s, every 180s, initial load = IUnit2 Sinehalfwave 20ms, starting from IUnit2. No rotating field, ϑ=ϑair_inlet, % fsw1 Ploss1 - Hz W VUnit2 690 VRMS - IUnit2 +0,9 400 ARMS IUnit2_10 480 ARMS IUnit2peak - Apeak IUnit2_DC 0,4* IUnit2 ADC cos_ϕUnit2 Overcurrent Shutdown Unit2 Switching Freq. Unit2 Power Losses Unit2 Power Losses (PCB and Capacitor) Filterresistors at Output Unit2 Percentage of IUnit2. Within 15µs Auxiliary Voltage Auxiliary Power Demand EMC Test Vaux Vaux=24 Vav, to feed Paux -0,9 125 I=IUnit2, fsw=fsw2 Applicable for Sinewavefilters (damping, optionally) with B6U According EN61800-3 at named interfaces - Controller Displacement factor Continious Current Unit2 Preliminary Data Power Control Aux (24V) According EN50178 Insulation Test Voltage f=50Hz, t=1min fsw2 Ploss2 Ploss_aux 5000 RFilter PRFilter - VBurst VBurst VSurge % 2250 200 18 24 40 Hz W W Ohm Watt 30 Vav W 2 1 1 kV Visol 1,8 kVRMS CDC Type LTD LTD 7,83 Elcap - mF kV Important Component Data DC Link Capacitor DC Link Capacitor Capacitor Design Lifetime Loadcycle for: Wind Loadcycle for: Solar 1B6I690-1100-400W.doc 2 of 10 Year Year 2003-03-17 PowerSTACK Datasheet: 1B6I 690/1100-400W S (eupec approximation) Loadcycle for: Industrial Drive (ϑair=35°C, I=0,8, Duration=24h/Day) Preliminary Data LTD 11 Year 220 µH Requirements to the Powersource Assumed Inductance Of Feeding Powersource (Necessary inductance not included, feeded by B6U) LFeed Fan Data (assumed when excluded) Fan Type Fan Voltage Fan Frequency Fan Current Fan Air Pressure Assumed Assumed VFan fFan IFan ∆pAirFan - VRMS Hz ARMS Pa Controller Interface Data Driver Paralleling Interface See Datasheet Optical Interface Digital Input Level PCB Resistor to Gnd (1,8k) Vin 0 15 V Vout 0 15 V Digital Output Level Analog Current Outputs Unit1 Analog Current Outputs Unit2 Analog DC Link Voltage Output Analog Temperature Out Optical Input Level Optical Output Level High = on min 15mA Open collector Low = ok max 15mA Load max 1mA at IUnit1 Load max 1mA at IUnit2 Load max 1 mA At VDCmax Load max 1mA At ϑj=125°C PCB PCB TR100 - - V 4 V VDCout 9 V Vϑout 9 V optionally optionally 12 60 µW µW Requirements to the Controller EMC Protection According EN61800-3 at auxiliary power and controlinterface 1 EMC Environment 1B6I690-1100-400W.doc kV Shieldconcept with TE (True Earth) separated from PE, HF conform installation 3 of 10 2003-03-17 PowerSTACK Datasheet: 1B6I 690/1100-400W S Drive Pulse Time Blockout Time Overvoltage Shut Down Reaction Time Overcurrent Shut Down Reaction Time ton_min tpause Preliminary Data 10 10 After overvoltage message by PowerSTACK Interface After overcurrent message by PowerSTACK Interface 50 µs µs µs 10 µs Mechanical Data Airvelocity Airflow heatsink Air Pressure Drop heatsink Waterflow heatsink Water Pressure Drop heatsink Max. Water Pressure Water connection (Tube diameter) Dimensions Mass Storage Temperature Range Operating Temperature range (PCB and Capacitor) Cooling Air Inlet Temperature (Heatsink) Cooling Water Inlet Temperature (Heatsink) Cooling Airvelocity (PCB and Capacitor) Air Pressure Humidity Installation Height Vibration ϑAir=20°C Pair=1013 hPa vAir dV/dtAir - ∆pAir Dry- and dustfree, measured outside of heatsink. According DIN 41882 According Coolingwater Specification from eupec for copper tubes dV/dt m/s m³/h Pa - 12 l/min Water ∆pWater Width x Depth x Hight Approximation Minimal 0 °C for optional optical interface 1090 200 mbar 8 ¾” bar Inch ϑstor -40 +65 mm kg °C ϑop -25 (0) +55 °C ϑair_inlet - - °C +40 °C Heatsink temperature > -25°C 600 70 250 ϑwater_ -25 inlet Standard atmosphere No Condensation vAir_PCB 2 pAir Rel. F 900 0 0 EN60068-2-6, Fc 10..59Hz 0,075mm Permanence Vibration EN60068-2-6, Fc 10-150Hz, 20 Cycles EN60068-2-27, Ea Shock Halfsine 11ms, 3 pulses 1B6I690-1100-400W.doc 4 of 10 m/s 1100 95 1000 10 hPa % m m/s² 20 m/s² 100 m/s² 2003-03-17 PowerSTACK Datasheet: 1B6I 690/1100-400W S Protection Degree Pollution Degree Overvoltage Category 1B6I690-1100-400W.doc Preliminary Data IP00 2 III 5 of 10 2003-03-17 PowerSTACK Datasheet: 1B6I 690/1100-400W S Preliminary Data Derating Curves (IGBT Part) Current derating at low rotating field frequency (f0). Maximal 100% current is allowed. cos(phi) = 0.64, (motor) Theta_air = 40°C 120 I/I_nom [%] 100 80 60 40 20 0 -5 0 5 10 15 20 25 30 35 40 45 50 55 40 45 50 55 f0 [Hz] cos(phi) = -0.64, (generator) Theta_air = 40°C 120 I/I_nom [%] 100 80 60 40 20 0 -5 0 5 10 15 20 25 30 35 f0 [Hz] 1B6I690-1100-400W.doc 6 of 10 2003-03-17 PowerSTACK Datasheet: 1B6I 690/1100-400W S Preliminary Data Current derating at different switching frequencies. See datatable for nominal switching frequency. In this drawing 2500Hz ist assumed. Maximal 100% current is allowed. IGBT, cos(phi) = 0.64 Theta_air = 40°C 180 160 FF 400 R12 KL4C 140 FF 800 R17 KF6CB2 I/I_nom [%] 120 FF 1200 R17 KE3 100 80 60 40 20 0 0 1000 2000 3000 4000 5000 6000 7000 fsw [Hz] Diode, cos(phi) = 0.64 Theta_air = 40°C 200 180 FF 400 R12 KL4C 160 FF 800 R17 KF6CB2 I/I_nom [%] 140 FF 1200 R17 KE3 120 100 80 60 40 20 0 0 1000 2000 3000 4000 5000 6000 7000 fsw [Hz] 1B6I690-1100-400W.doc 7 of 10 2003-03-17 PowerSTACK Datasheet: 1B6I 690/1100-400W S Preliminary Data IGBT, cos(phi) = - 0.64 Theta_air = 40°C 180 160 FF 400 R12 KL4C 140 FF 800 R17 KF6CB2 I/I_nom [%] 120 FF 1200 R17 KE3 100 80 60 40 20 0 0 1000 2000 3000 4000 5000 6000 7000 fsw [Hz] Diode, cos(phi) = -0.64 Theta_air = 40°C 180 160 FF 400 R12 KL4C 140 FF 800 R17 KF6CB2 I/I_nom [%] 120 FF 1200 R17 KE3 100 80 60 40 20 0 0 1000 2000 3000 4000 5000 6000 7000 fsw [Hz] 1B6I690-1100-400W.doc 8 of 10 2003-03-17 PowerSTACK Datasheet: 1B6I 690/1100-400W S Preliminary Data Miscellaneous This technical information specifies semiconductor stacks but promises no characteristics. It is valid in combination with the belonging technical notes. This document may be changed without prior notice. Warning! Prior to installation and commissioning all safety notices and warnings and all warning signs attached to the equipment have to be carefully read. Make sure that all warning signs remain in a legible condition and missing or damaged signs are replaced. The safety instructions have to be strictly adhered to. The manual contains detailed information on all technical topics with regard to the eupec PowerSTACK. For further details regarding publications of the eupec PowerSTACK and information on other publications in the area of PowerSTACKs please contact your nearest eupec branch or visit our website: http://www.eupec.com. eupec GmbH 2003. All rights reserved Prepared by Approved by 1B6I690-1100-400W.doc 2003-04-03 2003-04-03 9 of 10 Date of publication Revision 0 2003-03-17 PowerSTACK 1B6I 690/1100-400W S, Drawing, Preliminary Data 1B6I690-1100-400W.doc 10 of 10 2003-03-17