Data Sheet March 27, 2008 QBW018A0B Series Power Modules, DC - DC Converters: 36 – 75Vdc Input; 12Vdc Output; 18A Output Current RoHS Compliant Features Compliant to RoHS EU Directive 2002/95/EC (-Z versions) Compliant to ROHS EU Directive 2002/95/EC with lead solder exemption (non-Z versions) High power density: 155 W/in High efficiency – 93% at 12V full load Improved Thermal Performance: 12A at 70ºC at 2m/s (400LFM) Delivers up to 18A output current Low output ripple and noise Industry standard Quarter brick: Applications Distributed power architectures Intermediate bus voltage applications Telecommunications equipment Servers and storage applications Networking equipment Options 3 57.9 mm x 36.8 mm x 10.6 mm (2.28 in x 1.45 in x 0.42 in) Cost efficient open frame design Single optimal regulated output 2 : 1 input voltage range Constant switching frequency Positive Remote On/Off logic Output over current/voltage protection Overtemperature protection Negative Remote On/Off logic Wide operating temperature range (-40°C to 85°C) Active load sharing (Parallel Operation) ISO* 9001 certified manufacturing facilities Baseplate option (-H) Auto restart after fault shutdown Meets the voltage isolation requirements for ETSI 300-132-2 and complies with and is licensed for Basic Insulation rating per EN60950-1 Case ground pin UL** 60950-1 Recognised, CSA† C22.2 No. 609501-03 Certified, and VDE‡ 0805 (IEC60950, 3rd Edition) Licensed CE mark meets 2006/95/EC directive§ Description The QBW018A0B series of dc-dc converters are an expansion of a new generation of DC/DC power modules designed to support 12Vdc intermediate bus applications where multiple low voltages are subsequently generated using discrete/modular point of load (POL) converters. The QBW018A0B series provide up to 18A output current in an industry standard quarter brick, which makes it an ideal choice for small space, high current and 12V intermediate bus voltage applications. The converter incorporates synchronous rectification technology and innovative packaging techniques to achieve ultra high efficiency reaching 93% at 12V full load. This leads to lower power dissipation such that for many applications a heat sink is not required. The QBW018A0B series power modules are isolated dc-dc converters that operate over an input voltage range from 36 to 75 Vdc and provide a single regulated output. The output is fully isolated from the input, allowing versatile polarity configurations and grounding connections. Built-in filtering for both input and output minimizes the need for external filtering. * ISO is a registered trademark of the International Organization of Standards ** UL is a registered trademark of Underwriters Laboratories, Inc. CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. § This product is intended for integration into end-use equipment. All of the required procedures of end-use equipment should be followed. † ‡ Document No: DS04-010 ver. 1.46 PDF name: qbus_qbw018a0b_ds.pdf Data Sheet March 27, 2008 QBW018A0B Series Power Modules, DC - DC Converters: 36 – 75Vdc Input; 12Vdc Output; 18A Output Current Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Symbol Min Max Unit Continuous VIN -0.3 75 Vdc Non- operating continuous VIN -0.3 80 Vdc All TA -40 85 °C All Tstg -55 125 Input Voltage* Operating Ambient Temperature (See Thermal Considerations section) Storage Temperature °C I/O Isolation Voltage (100% factory Hi-Pot tested) All 1500 ⎯ ⎯ * Input over voltage protection will shutdown the output voltage when the input voltage exceeds threshold level. Vdc Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Device Symbol Min Typ Max Unit Operating Input Voltage VIN 36 48 75 Vdc Maximum Input Current IIN,max - - 7 Adc 2 - - 1 As (VIN=0V to 75V, IO=IO, max) It 2 Inrush Transient All Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 12μH source impedance; VIN= 48V, IO= IOmax ; see Figure 9) All - 24 - mAp-p Input Ripple Rejection (120Hz) All - -50 - dB CAUTION: This power module is not internally fused. An input line fuse must always be used. This power module can be used in a wide variety of applications, ranging from simple standalone operation to being part of a complex power architecture. To preserve maximum flexibility, internal fusing is not included, however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fastacting fuse with a maximum rating of 15 A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information. 2 LINEAGE POWER Data Sheet March 27, 2008 QBW018A0B Series Power Modules, DC - DC Converters: 36 – 75Vdc Input; 12Vdc Output; 18A Output Current Electrical Specifications (continued) Parameter Output Voltage Set-point Device Symbol All VO, set All VO Min Typ Max 12 Unit Vdc (VIN=IN, min, IO=IO, max, TA=25°C) Output Voltage 11.4 ⎯ 12.6 Vdc (Over all operating input voltage, resistive load, and temperature conditions until end of life) Output Regulation Line (VIN=VIN, min to VIN, max) All ⎯ 0.2 % VO, set Load (IO=IO, min to IO, max) All ⎯ 3 % VO, set Temperature (Tref=TA, min to TA, max) All ⎯ 150 mV RMS (5Hz to 20MHz bandwidth) All ⎯ 25 Peak-to-Peak (5Hz to 20MHz bandwidth) All ⎯ ⎯ Output Ripple and Noise on nominal output (VIN=VIN, nom and IO=IO, min to IO, max) External Capacitance All CO, max ⎯ mVrms 70 ⎯ mVpk-pk ⎯ 3,000 μF Output Current All Io 0 18 Adc Output Current Limit Inception All IO, lim ⎯ 20 ⎯ Adc All η __ 93 ⎯ % All fsw ⎯ 300 ⎯ kHz 12V Vpk ts ⎯ __ 4 300 ⎯ __ %VO, set μs Vpk ts __ __ 4 300 __ %VO, set μs Efficiency VIN= VIN, nom, TA=25°C IO=IO, max , VO= VO,set Switching Frequency Dynamic Load Response (ΔIo/Δt=1A/10μs; Vin=Vin,nom; TA=25°C; Tested with a 10 μF aluminum and a 1.0 μF tantalum capacitor across the load.) Load Change from Io= 50% to 75% of Io,max: Peak Deviation Settling Time (Vo<10% peak deviation) Load Change from Io= 75% to 50% of Io,max: Peak Deviation Settling Time (Vo<10% peak deviation) LINEAGE POWER 3 Data Sheet March 27, 2008 QBW018A0B Series Power Modules, DC - DC Converters: 36 – 75Vdc Input; 12Vdc Output; 18A Output Current Isolation Specifications Parameter Device Symbol Min Typ Max Unit Isolation Capacitance Ciso ⎯ 2000 ⎯ pF Isolation Resistance Riso 10 ⎯ ⎯ MΩ General Specifications Parameter Min Calculated MTBF (IO=80% of IO, max, TA=25°C, airflow=1m/s(200LFM)) Weight 4 Typ Max 3088170 ⎯ 44 (1.55) Unit Hours ⎯ g (oz.) LINEAGE POWER Data Sheet March 27, 2008 QBW018A0B Series Power Modules, DC - DC Converters: 36 – 75Vdc Input; 12Vdc Output; 18A Output Current Feature Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information. Parameter Device Symbol Min Typ Max Unit All Ion/off 5 10 15 μA Remote On/Off Signal Interface (VIN=VIN, min to VIN, max , Signal referenced to VINterminal) Negative Logic: Device code suffix “1” Logic Low = module On, Logic High = module Off Positive Logic: No device code suffix required Logic Low = module Off, Logic High = module On On/Off Thresholds: Remote On/Off Current – Logic Low Logic Low Voltage All Von/off 0.0 ⎯ 0.8 V Logic High Voltage – (Typ = Open Collector) Logic High maximum allowable leakage current (Von/off = 2.0V) Maximum voltage allowed on On/Off pin All Von/off 2.0 ⎯ 5.0 V All Ion/off ⎯ ⎯ 6.0 μA All Von/off ⎯ ⎯ 14.0 V All Tdelay with Turn-On Delay and Rise Times o (IO=IO, max , VIN = VIN, nom, TA = 25 C, ) Tdelay = Time until VO = 10% of VO,set from either application of Vin with Remote On/Off set to On or operation of Remote On/Off from Off to On with Vin already applied for at least one second. Output Voltage Rise time (time for Vo to rise from 10% of Vo,set to 90% of Vo, set) 16 msec 1 msec 1 msec Vin All Tdelay with On/Off All Turn-On Output Voltage Overshoot (above Vo, set) All Output Overvoltage Protection (Clamp) Overtemperature Protection All All Trise ― 200 Tref 13 ⎯ mV ⎯ 15 V 125 ⎯ °C (See Thermal Consideration section) Input Undervoltage Lockout Turn-on Threshold All ⎯ 35 36 V Turn-off Threshold All 32 34 ⎯ V LINEAGE POWER 5 Data Sheet March 27, 2008 QBW018A0B Series Power Modules, DC - DC Converters: 36 – 75Vdc Input; 12Vdc Output; 18A Output Current Characteristic Curves Io=18A 3 2 Io=9A Io=0A 0 45 50 55 60 65 70 75 INPUT VOLTAGE, VO (V) Figure 1. Typical Input Characteristic at Room Temperature Figure 4. Typical Start-Up Using Remote On/Off, negative logic version shown. 95 EFFCIENCY, η (%) 90 Vin=48V Vin=36V Vin=75V 85 80 75 70 0 5 10 15 20 OUTPUT CURRENT, IO (A) 36 Vin VO (V) (100mV/div) OUTPUT VOLTAGE, Figure 2. Typical Converter Efficiency Vs. Output current at Room Temperature 48 Vin 75 Vin TIME, t (1μs/div) Figure 3. Typical Output Ripple and Noise at Room Temperature and Io = Io,max 6 TIME, t (500 μs/div) VO (V) (500mV/div) 40 IO (A) (5A/div) 35 OUTPUT CURRENT, OUTPUT VOLTAGE 30 TIME, t (200 μs/div) Figure 5. Typical Transient Response to Step change in Load from 25% to 50% to 25% of Full Load at Room Temperature and 48 Vdc Input. VO (V) (500mV/div) 1 IO (A) (5A/div) 4 VO (V) (5V/div) 5 OUTPUT CURRENT, OUTPUT VOLTAGE INPUT CURRENT, Ii (A) 6 VON/OFF(V) (2V/div) 7 On/Off VOLTAGE OUTPUT VOLTAGE The following figures provide typical characteristics for the QBW018A0B (12V, 18A) at 25ºC. The figures are identical for either positive or negative Remote On/Off logic. TIME, t (200 μs/div) Figure 6. Typical Transient Response to Step Change in Load from 50% to 75% to 50% of Full Load at Room Temperature and 48 Vdc Input LINEAGE POWER Data Sheet March 27, 2008 QBW018A0B Series Power Modules, DC - DC Converters: 36 – 75Vdc Input; 12Vdc Output; 18A Output Current Characteristic Curves (continued) The following figures provide typical characteristics for the QBW018A0B (12V, 18A) at 25ºC. The figures are identical for either positive or negative Remote On/Off logic. OUTPUT VOLTAGE, VO (V) 12.3 12.2 Io=0A 12.1 Io=9A 12 Io=18A 11.9 35 40 45 50 55 60 65 70 75 INPUT VOLTAGE, Vin (V) Figure 7. Typical Output voltage regulation vs. Input voltage at Room Temperature 12.3 OUTPUT VOLTAGE, VO (V) Vin=48V 12.2 12.1 12 Vin=75V 11.9 Vin=36V 11.8 0 5 10 15 20 OUTPUT CURRENT, IO (A) Figure 8. Typical Output voltage regulation Vs. Output current at Room Temperature LINEAGE POWER 7 Data Sheet March 27, 2008 QBW018A0B Series Power Modules, DC - DC Converters: 36 – 75Vdc Input; 12Vdc Output; 18A Output Current Test Configurations Design Considerations Input Filtering The power module should be connected to a low ac-impedance source. A highly inductive source impedance can affect the stability of the power module. For the test configuration in Figure 9, a 100μF electrolytic capacitor (ESR<0.7Ω at 100kHz), mounted close to the power module helps ensure the stability of the unit. Consult the factory for further application guidelines. Safety Considerations Note: Measure input reflected-ripple current with a simulated source inductance (LTEST) of 12 µH. Capacitor CS offsets possible battery impedance. Measure current as shown above. Figure 9. Input Reflected Ripple Current Test Setup. COPPER STRIP VO (+) RESISTIVE LOAD 1uF . 10uF SCOPE COM GROUND PLANE NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. For safety-agency approval of the system in which the power module is used, the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standard, i.e., UL 1950, CSA C22.2 No. 60950-00, rd and VDE 0805:2001-12 (IEC60950 3 Ed). If the input source is non-SELV (ELV or a hazardous voltage greater than 60 Vdc and less than or equal to 75Vdc), for the module’s output to be considered as meeting the requirements for safety extra-low voltage (SELV), all of the following must be true: The input source is to be provided with reinforced insulation from any other hazardous voltages, including the ac mains. One VIN pin and one VOUT pin are to be grounded, or both the input and output pins are to be kept floating. The input pins of the module are not operator accessible. Another SELV reliability test is conducted on the whole system (combination of supply source and subject module), as required by the safety agencies, to verify that under a single fault, hazardous voltages do not appear at the module’s output. Figure 10. Output Ripple and Noise Test Setup. Rdistribution Rcontact Rcontact VIN(+) RLOAD VO VIN Rdistribution Rcontact Rcontact COM Rdistribution VO Rdistribution COM NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. Note: Do not ground either of the input pins of the module without grounding one of the output pins. This may allow a non-SELV voltage to appear between the output pins and ground. The power module has extra-low voltage (ELV) outputs when all inputs are ELV. The input to these units is to be provided with a maximum 15 A fastacting (or time-delay) fuse in the unearthed lead. Figure 11. Output Voltage and Efficiency Test Setup. VO. IO Efficiency 8 η = VIN. IIN x 100 % LINEAGE POWER Data Sheet March 27, 2008 QBW018A0B Series Power Modules, DC - DC Converters: 36 – 75Vdc Input; 12Vdc Output; 18A Output Current An auto-restart option is also available. An autorestart feature continually attempts to restore the operation until fault condition is cleared. Feature Description Remote On/Off Two remote on/off options are available. Positive logic remote on/off turns the module on during a logic-high voltage on the ON/OFF pin, and off during a logic low. Negative logic remote on/off turns the module off during a logic high and on during a logic low. Negative logic, device code suffix "1," is the factory-preferred configuration. The on/off circuit is powered from an internal bias supply. To turn the power module on and off, the user must supply a switch to control the voltage between the on/off terminal and the Vi (-) terminal (Von/off). The switch can be an open collector or equivalent (see Figure 12). A logic low is Von/off = 0.0V to 0.8V. The typical Ion/off during a logic low is 10 µA. The switch should maintain a logiclow voltage while sinking 10µA. During a logic high, the maximum Von/off generated by the power module is 5.0V. The maximum allowable leakage current of the switch at Von/off = 2.0V is 6.0µA. If using an external voltage source, the maximum voltage V on/off on the pin is 14.0V with respect to the Vi (-) terminal. If not using the remote on/off feature, perform one of the following to turn the unit on: For negative logic, short ON/OFF pin to VI(-). For positive logic: leave ON/OFF pin open. Ion/off + ON/OFF Input Undervoltage Lockout At input voltages above or below the input under/over voltage lockout limits, module operation is disabled. The module will begin to operate when the input voltage level changes to within the under and overvoltage lockout limits. Overtemperature Protection These modules feature an overtemperature protection circuit to safeguard against thermal damage. The circuit shuts down and latches off the module when the maximum device reference temperature is exceeded. The module can be restarted by cycling the dc input power for at least one second or by toggling the remote on/off signal for at least one second. Output Overvoltage Clamp The output overvoltage clamp consists of a control circuit, independent of the primary regulation loop, that monitors the voltage on the output terminals and clamps the voltage when it exceeds the overvoltage set point. The control loop of the clamp has a higher voltage set point than the primary loop. This provides a redundant voltage control that reduces the risk of output overvoltage. Von/off – VO(+) LOAD VI(+) VO(–) VI(–) Figure 12. Remote On/Off Implementation Overcurrent Protection To provide protection in a fault output overload condition, the module is equipped with internal current-limiting circuitry and can endure current limiting for a few mili-seconds. If the overcurrent condition persists beyond a few milliseconds, the module will shut down and remain latched off. The overcurrent latch is reset by either cycling the input power or by toggling the on/off pin for one second. If the output overload condition still exists when the module restarts, it will shut down again. This operation will continue indefinitely until the overcurrent condition is corrected. LINEAGE POWER 9 Data Sheet March 27, 2008 QBW018A0B Series Power Modules, DC - DC Converters: 36 – 75Vdc Input; 12Vdc Output; 18A Output Current then automatically restart, and assume its share of the total load. Feature Description (continued) Forced Load Sharing (Parallel Operation with – P option) For additional power requirements, the power module can be configured for parallel operation with active load current sharing. Good layout techniques should be observed for noise immunity when using multiple modules in parallel. To implement active load sharing, the following recommendations must be followed: • The parallel pins of all units in parallel must be connected together. The path of these connections should be as direct as possible, but should not pass beneath the perimeter of the module body, except immediately adjacent to the parallel pin location. • Parallel modules must use the same 48V source. The VIN (-) input pin is the return path for the active current share signal of the parallel pin. Separate 48V sources will prevent the active current share return signal from being connected to other modules. • The VIN (-) input connection should never be disconnected from any of the parallel modules, while another of the parallel modules is operating, unless the VIN (+) pin, or the parallel pin is also disconnected. The VIN (-) input provides the internal logic ground and for the module’s primary circuits, including the active current share circuit; and there are sneak paths through the module’s internal control ICs, when the VIN (-) pin is disconnected (allowing the internal logic circuit to float), while the parallel pin and VIN (+) pin are connected to other operating modules. These sneak paths do not cause permanent damage, but do create false conditions that can affect the module’s internal logic configuration. • The on/off pins of all modules should also be tied together to the same external control circuitry, so that the modules are turned on and off at the same time, unless all parallel modules’ on/off pins are tied to the input pins for automatic start upon application of input voltage. • When modules in parallel applications contain the auto-restart (4) option, it is required that the total maximum load current value be less than 90% of [n-1] times the individual module output current rating, where n is the number of modules in parallel. For example, if the application is using three modules rated at 18A, then the maximum total load shall be less than 0.9 x (3-1) x 18A = 0.9 x 2 x 18A = 32.4A. This insures that a single module can shutdown without causing the total load to exceed the capability of the remaining operating module(s). The shutdown module can 10 • In all parallel applications (including applications meeting the [n-1] sizing criteria discussed earlier), if it is expected that a protective shutdown event could cause more than one parallel module to shutdown (for example, over temperature due to a common fan failure, or gross over current affecting two or more modules simultaneously), then the use of the auto-restart (4) option is not recommended. The auto-restart interval of these modules is not synchronized to other modules, nor is it precise. There will not be a successful restart following multiple module shutdowns, because the individual module’s restart timings will be different. There will not be sufficient module capacity to prevent the first module which restarts from experiencing an over current, and then again shutting down before the slowest module has restarted. Meanwhile, the slowest module will then restart, and then shutdown during the interval the fastest module is waiting for its next restart. And so on and so on. In these cases, only latching shutdown modules should be used; and either toggling the Vin source or the on/off pin to simultaneously restart the modules, following a shutdown, is advised. When not using the parallel feature, leave the share pin open. LINEAGE POWER QBW018A0B Series Power Modules, DC - DC Converters: 36 – 75Vdc Input; 12Vdc Output; 18A Output Current Thermal Considerations The power modules operate in a variety of thermal environments and sufficient cooling should be provided to help ensure reliable operation. Thermal considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel. Heat-dissipating components are mounted on the top side of the module. Heat is removed by conduction, convection and radiation to the surrounding environment. Proper cooling can be verified by measuring the thermal reference temperature (TH). Peak temperature (TH) occurs at the position indicated in Figure 13. For reliable operation this temperature should not exceed the listed temperature threshold. Note that the natural convection condition was measured at 0.05 m/s to 0.1 m/s (10ft./min. to 20 ft./min.); however, systems in which these power modules may be used typically generate natural convection airflow rates of 0.3 m/s (60 ft./min.) due to other heat dissipating components in the system. The use of Figures 14 - 15 are shown in the following example: Example What is the minimum airflow necessary for a QBW018A0B operating at VI = 48 V, an output current of 12A, and a maximum ambient temperature of 70 °C in transverse orientation. Solution: Given: VI = 48V, Io = 12A, TA = 70 °C Determine required airflow (V) (Use Figure 14): V = T1 m/sec. ( 200 ft./min.) or greater. OUTPUT CURRENT, IO (A) Data Sheet March 27, 2008 20 15 10 3m/s (600LFM) 2m/s (400LFM) 5 1m/s (200LFM) 0 0 20 40 60 80 100 Figure 31. Tref Temperature measurement location. The output power of the module should not exceed the rated power for the module as listed in the Ordering Information table. Although the maximum TH temperature of the power modules is 110 °C - 115 °C, you can limit this temperature to a lower value for extremely high reliability. Heat Transfer via Convection Increased airflow over the module enhances the heat transfer via convection. The thermal derating figures (14-17) show the maximum output current that can be delivered by each module in the respective orientation without exceeding the maximum TH temperature versus local ambient temperature (TA) for air flows of 1 m/s (200 ft./min) and 2m/s (400 ft./min). LINEAGE POWER OUTPUT CURRENT, IO (A) LOCAL AMBIENT TEMPERATURE, TA (°C) Figure 14. Output Current Derating for the QBW018A0B in the Transverse Orientation with no baseplate; Airflow Direction from Vin(+) to Vin(-); Vin = 48V 20 15 10 3m/s (600LFM) 2m/s (400LFM) 5 1m/s (200LFM) 0 0 20 40 60 80 100 LOCAL AMBIENT TEMPERATURE, TA (°C) Figure 15. Output Current Derating for the QBW18A0B (Vo = 12V) in the Transverse Orientation with baseplate; Airflow Direction from Vin(+) to Vin(-); Vin = 48V 11 OUTPUT CURRENT, IO (A) Data Sheet March 27, 2008 QBW018A0B Series Power Modules, DC - DC Converters: 36 – 75Vdc Input; 12Vdc Output; 18A Output Current 20 Post solder Cleaning and Drying Considerations 15 3m/s (600LFM) 10 2m/s (400LFM) 1m/s (200LFM) 5 0 0 20 40 60 80 100 OUTPUT CURRENT, IO (A) LOCAL AMBIENT TEMPERATURE, TA (°C) Figure 16. Output Current Derating for the QBW018A0B (Vo = 12V) in the Transverse Orientation with baseplate and 0.25-inch high heatsink; Airflow Direction from Vin(–) to Vout(–); Vin = 48V 20 15 3m/s (600LFM) 10 2m/s (400LFM) 1m/s (200LFM) 5 0 0 20 40 60 80 100 LOCAL AMBIENT TEMPERATURE, TA (°C) Figure 17. Output Current Derating for the QBW018A0B (Vo = 12V) in the Transverse Orientation with baseplate and 0.5-inch high heatsink; Airflow Direction from Vin(–) to Vout(–); Vin = 48V Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to Tyco Electronics Board Mounted Power Modules: Soldering and Cleaning Application Note. Through-Hole Lead-Free Soldering Information The RoHS-compliant through-hole products use the SAC (Sn/Ag/Cu) Pb-free solder and RoHS-compliant components. They are designed to be processed through single or dual wave soldering machines. The pins have an RoHS-compliant finish that is compatible with both Pb and Pb-free wave soldering processes. A maximum preheat rate of 3°C/s is suggested. The wave preheat process should be such that the temperature of the power module board is kept below 210°C. For Pb solder, the recommended pot temperature is 260°C, while the Pb-free solder pot is 270°C max. Not all RoHS-compliant through-hole products can be processed with paste-through-hole Pb or Pb-free reflow process. If additional information is needed, please consult with your Tyco Electronics Power System representative for more details. Please refer to the Application Note “Thermal Characterization Process For Open-Frame BoardMounted Power Modules” for a detailed discussion of thermal aspects including maximum device temperatures. Layout Considerations The QBW018 power module series are low profile in order to be used in fine pitch system card architectures. As such, component clearance between the bottom of the power module and the mounting board is limited. Avoid placing copper areas on the outer layer directly underneath the power module. Also avoid placing via interconnects underneath the power module. For additional layout guide-lines, refer to the FLTR100V10 data sheet. 12 LINEAGE POWER Data Sheet March 27, 2008 QBW018A0B Series Power Modules, DC - DC Converters: 36 – 75Vdc Input; 12Vdc Output; 18A Output Current Mechanical Outline for QBW018A0B Through Hole Module Dimensions are in millimeters and [inches]. Tolerances: x.x mm ± 0.5 mm [x.xx in. ± 0.02 in.] (Unless otherwise indicated) x.xx mm ± 0.25 mm [x.xxx in ± 0.010 in.] TOP VIEW SIDE VIEW BOTTOM VIEW † - Optional pin/pin length shown in Table 2 Device Options. LINEAGE POWER 13 Data Sheet March 27, 2008 QBW018A0B Series Power Modules, DC - DC Converters: 36 – 75Vdc Input; 12Vdc Output; 18A Output Current Mechanical Outline for QBW018A-H (Baseplate version) Through Hole Module Dimensions are in millimeters and [inches]. Tolerances: x.x mm ± 0.5 mm [x.xx in. ± 0.02 in.] (Unless otherwise indicated) x.xx mm ± 0.25 mm [x.xxx in ± 0.010 in.] TOP VIEW SIDE VIEW BOTTOM VIEW † - Optional pin/pin length shown in Table 2 Device Options. 14 LINEAGE POWER Data Sheet March 27, 2008 QBW018A0B Series Power Modules, DC - DC Converters: 36 – 75Vdc Input; 12Vdc Output; 18A Output Current Recommended Pad Layout Dimensions are in millimeters and (inches). Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [Unless otherwise indicated] x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.) 3.6 (.14) 50.80 (2.000) 10.8 (.43) VI(+) Vo (+) † 36.8 (1.45) 15.24 (.600) ON/OFF † CASE Vo (-) VI (-) 1.02 (.040) DIA PIN, 5 PLCS 1.57 (.062) DIA PIN, 2 PLCS 57.9 (2.28) † - Optional pin/pin length shown in Table 2 Device Options. LINEAGE POWER 15 Data Sheet March 27, 2008 QBW018A0B Series Power Modules, DC - DC Converters: 36 – 75Vdc Input; 12Vdc Output; 18A Output Current Ordering Information Please contact your Tyco Electronics’ Sales Representative for pricing, availability and optional features. Table 1. Device Codes 48V (36-75Vdc) 48V (36-75Vdc) 48V (36-75Vdc) 48V (36-75Vdc) 48V (36-75Vdc) 48V (36-75Vdc) 48V (36-75Vdc) 48V (36-75Vdc) 48V (36-75Vdc) 48V (36-75Vdc) 48V (36-75Vdc) 48V (36-75Vdc) 48V (36-75Vdc) 48V (36-75Vdc) Output Voltage 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V Output Current 18A 18A 18A 18A 18A 18A 18A 18A 18A 18A 18A 18A 18A 18A 48V (36-75Vdc) 12V 18A Input Voltage 93% 93% 93% 93% 93% 93% 93% 93% 93% 93% 93% 93% 93% 93% Connector Type Through hole Through hole Through hole Through hole Through hole Through hole Through hole Through hole Through hole Through hole Through hole Through hole Through hole Through hole QBW018A0B QBW018A0B1 QBW018A0B41 QBW018A0B61 QBW018A0B641 QBW018A0B-H QBW018A0B1-H QBW018A0B-P QBW018A0B71-BH QBW018A0BZ QBW018A0B1Z QBW018A0B61Z QBW018A0B641Z QBW018A0B1-HZ 108994034 108989356 108994496 108996575 108993374 CC109102324 CC109101540 108991064 108992252 CC109107918 108995247 CC109102027 CC109102274 CC109107901 93% Through hole QBW018A0B741-BHZ CC109114518 Efficiency Product Codes Comcodes Table 2. Device Options Option Negative remote on/off logic Auto-restart Pin Length: 3.68 mm ± 0.25mm , (0.145 in. ± 0.010 in.) Case ground pin (offered with baseplate option only) Pin Length: 2.79 mm ± 0.25mm , (0.110 in. ± 0.010 in.) Base Plate option Active load sharing (Parallel Operation) RoHS Compliant Suffix 1 4 6 7 8 -H -P Z Note: Legacy device codes may contain a –B option suffix to indicate 100% factory Hi-Pot tested to the isolation voltage specified in the Absolute Maximum Ratings table. The 100% Hi-Pot test is now applied to all device codes, with or without the –B option suffix. Existing comcodes for devices with the –B suffix are still valid; however, no new comcodes for devices containing the –B suffix will be created. Asia-Pacific Headquarters Tel: +65 6416 4283 World Wide Headquarters Lineage Power Corporation 3000 Skyline Drive, Mesquite, TX 75149, USA +1-800-526-7819 (Outside U.S.A.: +1-972-284-2626) www.lineagepower.com e-mail: [email protected] Europe, Middle-East and Africa Headquarters Tel: +49 89 6089 286 India Headquarters Tel: +91 80 28411633 Lineage Power reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. © 2008 Lineage Power Corporation, (Mesquite, Texas) All International Rights Reserved. Document No: DS04-010 ver. 1.46 PDF name: qbus_qbw018a0b_ds.pdf