FEATURES • 2 WATTS MAXIMUM OUTPUT POWER • OUTPUT CURRENT UP TO 500mA • SIP PACKAGE, 0.86 x 0.36x 0.44 INCH • HIGH EFFICIENCY UP TO 81% • 2:1 WIDE INPUT VOLTAGE RANGE • SWITCHING FREQUENCY (100KHz, MIN) • SINGLE AND DUAL OUTPUT • NO EXTERNAL INPUT AND OUTPUT CAPACITOR NEEDED • LOW RIPPLE & NOISE • UL94-V0 CASE POTTING MATERIALS • INPUT TO OUTPUT ISOLATION UP TO 1KVDC • CONTINUOUS SHORT CIRCUIT PROTECTION • EXTERNAL ON/OFF CONTROL • CE MARK MEETS 2006/95/EC, 93/68/EEC AND 2004/108/EC • UL60950-1, EN60950-1 AND IEC60950-1 LICENSED • ISO9001 CERTIFIED MANUFACTURING FACILITIES • COMPLIANT TO RoHS EU DIRECTIVE 2002/95/EC APPLICATIONS Wireless Network Telecom/Datacom Industry Control System Measurement Equipment Semiconductor Equipment DESCRIPTION The PDL02 series offer 2 watts of output power from a 21.8 x 9.1 x 11.2 mm package without derating to 85ºC and without external input/output capacitors. The PDL02 series have 2:1 wide input voltage of 4.5-9, 9-18, 18-36 and 36-75VDC and features 1000VDC of isolation, short-circuit protection. T E C H N I C A L S P E C I F I C AT I O N All specifications are typical at nominal input, full load and 25ºC otherwise noted INPUT SPECIFICATIONS OUTPUT SPECIFICATIONS Output power 2 Watts max Voltage accuracy Full load and nominal Vin ± 1% Minimum load (Note 6) Line regulation See Table LL to HL at Full Load ± 0.5% Single Load regulation Min.load to Full load 3.3Vout Others Dual Cross regulation (Dual) Asymmetrical load 25%/100% FL Ripple and noise 20MHz bandwidth ± 0.85% ± 0.75% ± 1% ±5% See table ±0.02% / ºC, max. Temperature coefficient Transient response recovery time 25% load step change Short circuit protection 500μS, typ. Continuous, automatics recovery GENERAL SPECIFICATIONS Efficiency 5V nominal input 12V nominal input 24V nominal input 48V nominal input 4.5 – 9VDC 9 – 18VDC 18 – 36VDC 36 – 75VDC Input filter Capacitor type 5V input 15VDC Input surge voltage 12V input 36VDC 100mS max 24V input 50VDC 48V input 100VDC Input reflected ripple current 5V input (10μF/MLCC) 400mAp-p, max. There is an external 12V input (10μF/MLCC) 150mAp-p, max. capacitor at input (Note 7) 24V input (2.2μF/MLCC) 380mAp-p, max. 48V input (2.2μF/MLCC) 170mAp-p, max. Nominal Vin and Power up 1mS, typ. Start up time constant resistive load Remote ON/OFF 1mS, typ. Open or high impedance Remote ON/OFF DC-DC ON Control pin applied current DC-DC OFF 4 ~ 8mA max(via 1KΩ) Remote off state input current Nominal Vin 2.5 mA, max. Input voltage range See table Application circuit DC-DC ON 9 +Input Isolation resistance 10 ohms, min. 1KΩ 6mA current Isolation capacitance 200pF, max. Source Switching frequency Full load to minimum load 100KHz, min. -Input Approvals and standard IEC60950-1, UL60950-1, EN60950-1 Isolation voltage Case material Base material Potting material Dimensions Weight MTBF (Note 1) 1000VDC, min. Non-conductive black plastic DC-DC OFF +Input Ctrl Ctrl -Input ENVIRONMENTAL SPECIFICATIONS Operating ambient temperature None Storage temperature range Silicon (UL94-V0) Thermal shock 0.86 X 0.36 X 0.44 Inch Vibration (21.8 X 9.1 X 11.2 mm) Relative humidity 4.8g (0.17oz) EMC CHARACTERISTICS BELLCORE TR-NWT-000332 MIL-HDBK-217F 1KΩ 6mA current Source 6 5.107 x 10 hrs EMI (Note 8) 6 2.886 x 10 hrs ESD Radiated immunity Fast transient (Note 9) Surge (Note 9) Conducted immunity -40ºC to +85ºC(with derating) -55ºC to +105ºC MIL-STD-810F MIL-STD-810F 5% to 95% RH EN55022 Class A Air EN61000-4-2 Contact EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Page 1 of 3 ± 8KV ± 6KV 10 V/m ± 2KV ± 1KV 10 Vr.m.s Perf. Criteria A Perf. Criteria A Perf. Criteria B Perf. Criteria A Perf. Criteria A Issued Date：2008/08/19 Output Output Current Output (4) Input Current Eff (4) Capacitor(5) (3) (2) (%) Load max Voltage Min Load Full Load Ripple & Noise No load Full load Model Number Input Range PDL02-05S33 PDL02-05S05 PDL02-05S09 PDL02-05S12 PDL02-05S15 PDL02-05D05 PDL02-05D12 PDL02-05D15 PDL02-12S33 PDL02-12S05 PDL02-12S09 PDL02-12S12 PDL02-12S15 PDL02-12D05 PDL02-12D12 PDL02-12D15 PDL02-24S33 PDL02-24S05 PDL02-24S09 PDL02-24S12 PDL02-24S15 PDL02-24D05 PDL02-24D12 PDL02-24D15 PDL02-48S33 PDL02-48S05 PDL02-48S09 PDL02-48S12 PDL02-48S15 PDL02-48D05 PDL02-48D12 PDL02-48D15 4.5 – 9 VDC 4.5 – 9 VDC 4.5 – 9 VDC 4.5 – 9 VDC 4.5 – 9 VDC 4.5 – 9 VDC 4.5 – 9 VDC 4.5 – 9 VDC 9 – 18 VDC 9 – 18 VDC 9 – 18 VDC 9 – 18 VDC 9 – 18 VDC 9 – 18 VDC 9 – 18 VDC 9 – 18 VDC 18 – 36 VDC 18 – 36 VDC 18 – 36 VDC 18 – 36 VDC 18 – 36 VDC 18 – 36 VDC 18 – 36 VDC 18 – 36 VDC 36 – 75 VDC 36 – 75 VDC 36 – 75 VDC 36 – 75 VDC 36 – 75 VDC 36 – 75 VDC 36 – 75 VDC 36 – 75 VDC 3.3 VDC 5 VDC 9 VDC 12 VDC 15 VDC ±5 VDC ±12 VDC ±15 VDC 3.3 VDC 5 VDC 9 VDC 12 VDC 15 VDC ±5 VDC ±12 VDC ±15 VDC 3.3 VDC 5 VDC 9 VDC 12 VDC 15 VDC ±5 VDC ±12 VDC ±15 VDC 3.3 VDC 5 VDC 9 VDC 12 VDC 15 VDC ±5 VDC ±12 VDC ±15 VDC 50mA 40mA 22mA 17mA 13mA ±20mA ±8mA ±7mA 50mA 40mA 22mA 17mA 13mA ±20mA ±8mA ±7mA 50mA 40mA 22mA 17mA 13mA ±20mA ±8mA ±7mA 50mA 40mA 22mA 17mA 13mA ±20mA ±8mA ±7mA 500mA 400mA 222mA 167mA 134mA ±200mA ±83mA ±67mA 500mA 400mA 222mA 167mA 134mA ±200mA ±83mA ±67mA 500mA 400mA 222mA 167mA 134mA ±200mA ±83mA ±67mA 500mA 400mA 222mA 167mA 134mA ±200mA ±83mA ±67mA 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 50mVp-p 60mA 55mA 55mA 75mA 40mA 75mA 75mA 90mA 20mA 25mA 25mA 30mA 30mA 50mA 40mA 40mA 10mA 10mA 15mA 15mA 15mA 15mA 20mA 20mA 10mA 10mA 10mA 10mA 10mA 10mA 10mA 12mA 540mA 615mA 596mA 588mA 582mA 645mA 595mA 598mA 202mA 234mA 222mA 219mA 220mA 242mA 224mA 226mA 102mA 115mA 109mA 109mA 108mA 117mA 112mA 110mA 52mA 60mA 56mA 55mA 55mA 62mA 57mA 57mA 65 69 71 72 73 77 78 78 72 75 79 80 80 73 78 78 71 76 80 80 81 75 78 80 70 74 78 80 79 75 77 77 2200μF 1000μF 470μF 170μF 110μF ±470μF ±100μF ±47μF 2200μF 1000μF 470μF 170μF 110μF ±470μF ±100μF ±47μF 2200μF 1000μF 470μF 170μF 110μF ±470μF ±100μF ±47μF 2200μF 1000μF 470μF 170μF 110μF ±470μF ±100μF ±47μF Note 1. BELLCORE TR-NWT-000332. Case 1: 50% Stress. Temperature at 40ºC. MIL-HDBK-217F Notice2 @Ta=25 ºC, Full load(Ground, Benign, controlled environment). 2.Maximum value at nominal input voltage and full load. 3.Typical value at nominal input voltage and no load. 4.Typical value at nominal input voltage and full load. 5.Test by minimum Vin and constant resistive load. 6.The output requires a minimum loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification. 7.It will not damage the device without inserting external input capacitors. There is a smaller reflected ripple current when put a capacitor at input. 8.The PDL02 series meet EN55022 Class A with external L-C filter before the input pins to the converter. (Connect networks following Class B figure.) Recommend: 05 Vin : C1=10μF/25V 1812 MLCC. L1=2.2μH 0504 SMD Inductor P/N:PMT-059 12 Vin : C1=10μF/25V 1812 MLCC. L1=2.2μH 0504 SMD Inductor P/N:PMT-059 24 Vin : C1=6.8μF/50V 1812 MLCC. L1=3.3μH 0504 SMD Inductor P/N:PMT-044. 48 Vin : C1=2.2μF/100V 1812 MLCC. L1=10μH 0504 SMD Inductor P/N:PMT-047. 9. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter capacitor Power Mate suggest: Nippon chemi-con KY series, 220μF/100V, ESR 48mΩ. PDL02-48S33 72 71 70 69 68 67 66 65 60 55 50 100 75 Nature convection 50 25 0 -40 -25 -10 0 Efficiency VS Input voltage 50 60 70 85 90 100 36 40 45 50 55 60 65 INPUT VOLTAGE (V) 70 PDL02-48S33 Efficiency VS Output Load AMBIENT TEMPERATURE (ºC) EFFICIENCY(%) EFFICIENCY (%) OUTPUT POWER (%) PDL02-48S33 Derating Curve 75 75 70 65 60 55 50 45 40 35 10 20 30 40 50 60 70 OUTPUT LOAD (% of Full Load) Page 2 of 3 80 90 100 Issued Date：2008/08/19 0.86(21.8) 0.16(4.1) 0.002(0.50) 0.44 (11.2) FRONT VIEW Recommended Filter for EN55022 Class B Compliance 1 2 3 5 6 7 8 The components used in the above figure, together with the 0.100(2.54) manufacturers’ part numbers for these components, are as .0.01(0.3) Rectangular pin 0.13(3.3) 0.36(9.1) 0.700(17.78) BOTTOM VIEW follows: C1 L1 22μF/25V 3.3μH 2.0A 0.06Ω 0504 1812 MLCC SMDInductor,P/N:PMT-044 22μF/25V 3.3μH 2.0A 0.06Ω 0504 1812 MLCC SMDInductor,P/N:PMT-044 4.7μF/50V 12μH 1.4A 0.12Ω 0504 1812 MLCC SMDInductor,P/N:PMT-062 2.2μF/100V 27μH 0.9A 0.2Ω 0504 1812 MLCC SMDInductor,P/N:PMT-063 PDL02-05XXX 0.08(2.0) 0.02(0.5) 1. All dimensions in Inches (mm) Tolerance: X.XX±0.02 (X.X±0.5) X.XXX±0.01 (X.XX±0.25) 2. Pin pitch tolerance ±0.01(0.25) 3. Pin dimension tolerance ±0.004 (0.1) PDL02-12xxx PDL02-24xxx PDL02-48xxx PIN CONNECTION PIN SINGLE DUAL 1 2 3 5 6 7 8 - INPUT + INPUT CTRL NC + OUTPUT - OUTPUT NC - INPUT + INPUT CTRL NC + OUTPUT COM - OUTPUT Recommended EN55022 Class B Filter Circuit Layout Page 3 of 3 Issued Date：2008/08/19