PS21564-P
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Dual-In-Line Intelligent
Power Module
15 Amperes/600 Volts
A
D
H
K
G
J
J
G
G
G
G
DUMMY
PINS
G
J
15 14 13
12 11 10
9 8 7
6 5 4
E
E
E
AA DEEP
(5 PLACES)
34
33
35
CL
F
32
HEATSINK
SIDE
P
M
F
V
Q
3 2 1
N
35
C
L
J
LABEL
29
30
B
J
J
28 27 26 25 24 23 22 21 20 19 18 17 16
R
G
J
31
S
P
H
W
T
U
CL
X
Y
Z
AB
(2 PLACES)
WITH OPEN
HOLE IN
POWER LEAD
DETAIL "A"
POWER SIDE
FRONT VIEW
BEFORE BENDING
DETAIL "A"
DETAIL "B"
DETAIL "B"
CONTROL SIDE
TERMINAL CODE
1 VUFS
8 NC
15 VWFB
22 VN
29 NC
2 NC
9 VVFB
16 VP1
23 WN
30 NC
3 VUFB
10 VP1
17 NC
24 FO
31 P
4 VP1
11 NC
18 WP
25 CFO
32 U
5 NC
12 VP
19 NC
26 CIN
33 V
6 UP
13 VWFS
20 VNO
27 VNC
34 W
7 VVFS
14 NC
21 UN
28 VN1
35 N
AC
DETAIL "B"
Outline Drawing and Circuit Diagram
Dimensions
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Inches
1.93
1.20
0.20
1.82
0.25
0.32
0.14
0.04
0.07
0.02
0.06
0.07 Min.
0.30
0.69
Millimeters
49.0
30.5
5.0
46.23
6.25
8.0
3.556
1.0
1.778
0.5
1.5
1.8 Min.
0.75
17.4
Dimensions
Q
R
S
T
U
V
W
X
Y
Z
AA
AB
AC
Inches
0.02
0.41
0.05
0.05
0.10
0.30
0.16 Min.
1.20
1.61
1.65
0.08 Dia.
0.13 Dia.
0.05
Millimeters
0.5
10.5
1.2
1.25
2.5
7.62
4.0 Min.
30.48
41.0
42.0
2.0 Dia.
3.3 Dia.
1.25
Description:
DIP and Mini DIP-IPMs are
intelligent power modules that
integrate power devices, drivers,
and protection circuitry in an ultra
compact dual-in-line transfer-mold
package for use in driving small
three phase motors. Use of 5th
generation IGBTs, DIP packaging,
and application specific HVICs
allow the designer to reduce
inverter size and overall design
time.
Features:
£ Compact Packages
£ Single Power Supply
£ Integrated HVICs
£ Direct Connection to CPU
Applications:
£ Washing Machines
£ Refrigerators
£ Air Conditioners
£ Small Servo Motors
£ Small Motor Control
Ordering Information:
PS21564-P is a 600V, 15 Ampere
Mini DIP Intelligent Power
Module.
Note: P suffix designates lead-free
lead frame.
1
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21564-P
Intellimod™ Module
Dual-In-Line Intelligent Power Module
15 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics
Power Device Junction Temperature*
Module Case Operation Temperature (See Tf Measurement Point Illustration)
Symbol
PS21564-P
Units
Tj
-20 to 125
°C
Tf
-20 to 100
°C
Tstg
-40 to 125
°C
Mounting Torque, M3 Mounting Screws
—
8.5
in-lb
Module Weight (Typical)
—
20
Grams
VCC(prot.)
400
Volts
VISO
2500
Volts
Storage Temperature
Self-protection Supply Voltage Limit (Short Circuit Protection Capability)**
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate
*The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@Tf ≤ 100°C). However, to ensure safe operation of the DIP-IPM,
the average junction temperature should be limited to Tj(avg) ≤ 125°C (@Tf ≤ 100°C).
**VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs
IGBT Inverter Sector
Collector-Emitter Voltage
Collector Current (Tf = 25°C)
VCES
600
Volts
±IC
15
Amperes
Peak Collector Current (Tf = 25°C, <1ms)
±ICP
30
Amperes
Supply Voltage (Applied between P - N)
VCC
450
Volts
Supply Voltage, Surge (Applied between P - N)
Collector Dissipation (Tf = 25°C, per 1 Chip)
VCC(surge)
500
Volts
PC
22.2
Watts
VD
20
Volts
Control Sector
Supply Voltage (Applied between VP1-VNC, VN1-VNC)
2
Supply Voltage (Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS)
VDB
20
Volts
Input Voltage (Applied between UP, VP, WP-VNC, UN, VN, WN-VNC)
VIN
-0.5 ~ VD+0.5
Volts
Fault Output Supply Voltage (Applied between FO-VNC)
VFO
-0.5 ~ VD+0.5
Volts
Fault Output Current (Sink Current at FO Terminal)
IFO
1
mA
Current Sensing Input Voltage (Applied between CIN-VNC)
VSC
-0.5 ~ VD+0.5
Volts
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21564-P
Intellimod™ Module
Dual-In-Line Intelligent Power Module
15 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
IGBT Inverter Sector
Collector-Emitter Cutoff Current
ICES
VCE = VCES, Tj = 25°C
—
—
1.0
mA
VCE = VCES, Tj = 125°C
—
—
10
mA
VEC
Tj = 25°C, -IC = 15A, VIN = 0V
—
1.50
2.00
Volts
VCE(sat)
IC = 15A, Tj = 25°C, VD = VDB = 15V, VIN = 5V
—
1.45
1.95
Volts
Diode Forward Voltage
Collector-Emitter Saturation Voltage
IC = 15A, Tj = 125°C, VD = VDB = 15V, VIN = 5V
Inductive Load Switching Times
ton
—
1.55
2.05
Volts
0.60
1.20
1.80
µs
trr
VCC = 300V, VD = VDB = 15V,
—
0.30
—
µs
tC(on)
IC = 15A, Tj = 125°C, VIN = 5 ⇔ 0V,
—
0.40
0.60
µs
toff
Inductive Load (Upper-Lower Arm)
—
1.50
2.10
µs
—
0.50
0.80
µs
tC(off)
Tf Measurement Point
Al BOARD
CONTROL TERMINALS
16 mm
18 mm
GROOVE
FWDi CHIP
N
W
V
U
POWER
TERMINALS
TEMPERATURE
MEASUREMENT POINT
(INSIDE THE Al BOARD)
P
IGBT CHIP
TEMPERATURE MEASUREMENT POINT
(INSIDE THE Al BOARD)
3
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21564-P
Intellimod™ Module
Dual-In-Line Intelligent Power Module
15 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
Control Sector
Control Supply Voltage
VD
Applied between VP1-VNC, VN1-VNC
13.5
15.0
16.5
Volts
VDB
Applied between VUFB-VUFS,
13.0
15.0
18.5
Volts
ID
VD = VDB = 15V, VIN = 5V,
—
—
5.00
mA
—
—
7.00
mA
—
—
0.40
mA
—
—
0.55
mA
4.9
—
—
Volts
VVFB-VVFS, VWFB-VWFS
Circuit Current
Total of VP1-VNC, VN1-VNC
VD = VDB = 15V, VIN = 0V,
Total of VP1-VNC, VN1-VNC
VD = VDB = 15V, VIN = 5V,
VUFB-VUFS, VVFB-VVFS, VWFB-VWFS
VD = VDB = 15V, VIN = 0V,
VUFB-VUFS, VVFB-VVFS, VWFB-VWFS
Fault Output Voltage
Input Current
Short-Circuit Trip Level*
VFOH
VSC = 0V, FO Circuit: 10k Ω to 5V Pull-up
VFOL
VSC = 1V, IFO = 1mA
—
—
0.95
Volts
IIN
VIN = 5V
1.0
1.50
2.00
mA
VSC(ref)
Tj = 25°C, VD = 15V
0.43
0.48
0.53
Volts
Supply Circuit Undervoltage
UVDBt
Trip Level, Tj ≤ 125°C
10.0
—
12.0
Volts
Protection
UVDBr
Reset Level, Tj ≤ 125°C
10.5
—
12.5
Volts
UVDt
Trip Level, Tj ≤ 125°C
10.3
—
12.5
Volts
UVDr
Reset Level, Tj ≤ 125°C
10.8
—
13.0
Volts
tFO
CFO = 22nF
1.0
1.8
—
ms
ON Threshold Voltage
Vth(on)
Applied between UP, VP, WP-VNC,
2.1
2.3
2.6
Volts
OFF Threshold Voltage
Vth(off)
UN, VN, WN-VNC
0.8
1.4
2.1
Volts
Condition
Fault Output Pulse Width**
Thermal Characteristics
Characteristic
Min.
Typ.
Max.
Units
Junction to Fin
Rth(j-f)Q
Symbol
IGBT Part (Per 1/6 Module)
—
—
4.5
°C/Watt
Thermal Resistance
Rth(j-f)D
FWDi Part (Per 1/6 Module)
—
—
6.5
°C/Watt
Recommended Conditions for Use
Characteristic
Supply Voltage
Control Supply Voltage
Symbol
Min.
Typ.
Max.
Units
VCC
Applied between P-N Terminals
Condition
0
300
400
Volts
VD
Applied between VP1-VNC, VN1-VNC
13.5
15.0
16.5
Volts
VDB
Applied between VUFB-VUFS,
13.0
15.0
18.5
Volts
-1
—
1
V/µs
—
—
20
kHz
VVFB-VVFS, VWFB-VWFS
Control Supply Variation
PWM Input Frequency
ΔVD, ΔVDB
fPWM
Tf ≤ 100°C, Tj ≤ 125°C
* Short-Circuit protection is functioning only at the lower arms. Please select the value of the external shunt resistor such that the SC trip level is less than 25.5A.
**Fault signal is asserted when the lower arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width tFO depends on the capacitance value
of CFO according to the following approximate equation: CFO = (12.2 x 10-6) x tFO {F} .
4
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21564-P
Intellimod™ Module
Dual-In-Line Intelligent Power Module
15 Amperes/600 Volts
Recommended Conditions for Use
Characteristic
Allowable rms Current*
Symbol
Condition
Min.
Typ.
Max.
Units
IO
VCC = 300V, VD = 15V, fC = 5kHz,
—
—
7.4
Arms
—
—
4.5
Arms
0.3
—
—
µs
200 ≤ VCC ≤ 350V, 13.5 ≤ VD ≤ 16.5V,
0.5
—
—
µs
13.0 ≤ VDB ≤ 18.5V, -20°C ≤ Tf ≤ 100°C,
2.0
—
—
µs
PF = 0.8, Sinusoidal, Tj ≤ 125°C, Tf ≤ 100°C
VCC = 300V, VD = 15V, fC = 15kHz,
PF = 0.8, Sinusoidal, Tj ≤ 125°C, Tf ≤ 100°C
Minimum Input
PWIN(on)**
Pulse Width
PWIN(off)***
Below Rated Current
Between Rated Current
& 1.7 Times of rated Current
VNC Variation
Arm Shoot-through
N-line Wiring Inductance Less Than 10nH
VNC
Between VNC-N (Including Surge)
-5.0
—
5.0
Volts
tDEAD
For Each Input Signal, Tf < 100°C
1.5
—
—
µs
Blocking Time
* The allowable rms current value depends on the actual application conditions.
**If input signal ON pulse is less than PWIN(on), the device may not respond.
***The IPM may fail to respond to an ON pulse if the preceeding OFF pulse is less than PWIN(off).
1.6
1.2
0.8
0.4
0
0
4
8
12
16
20
2.0
1.6
1.2
0.8
VIN = 0V
Tj = 25°C
Tj = 125°C
0.4
0
0
COLLECTOR CURRENT, IC, (AMPERES)
102
VCC = 300V
VD = VDB = 15V
VIN = 0V ↔ 5V
Tj = 25°C
Tj = 125°C
102
SWITCHING LOSS, ESW(on), (mJ/PULSE)
REVERSE RECOVERY TIME, trr, (ns)
101
EMITTER CURRENT, IE, (AMPERES)
8
12
16
20
VCC = 300V
VD = VDB = 15V
VIN = 0V ↔ 5V
Tj = 25°C
Tj = 125°C
100
100
100
VCC = 300V
VD = VDB = 15V
VIN = 0V ↔ 5V
Tj = 25°C
Tj = 125°C
101
COLLECTOR CURRENT, IC, (AMPERES)
102
SWITCHING LOSS (OFF) VS.
COLLECTOR CURRENT (TYPICAL)
101
10-1
10-2
100
101
EMITTER CURRENT, IE, (AMPERES)
SWITCHING LOSS (ON) VS.
COLLECTOR CURRENT (TYPICAL)
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL)
101
4
101
EMITTER CURRENT, IE, (AMPERES)
103
101
100
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
VD = VDB = 15V
VIN = 5V
Tj = 25°C
Tj = 125°C
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL)
SWITCHING LOSS, ESW(off), (mJ/PULSE)
COLLECTOR-EMITTER
SATURATION VOLTAGE, VCE(sat), (VOLTS)
2.0
FREE-WHEEL DIODE
FORWARD CHARACTERISTICS
(TYPICAL)
EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)
COLLECTOR-EMITTER
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL)
102
100
VCC = 300V
VD = VDB = 15V
VIN = 0V ↔ 5V
Tj = 25°C
Tj = 125°C
10-1
10-2
100
101
102
COLLECTOR CURRENT, IC, (AMPERES)
5
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21564-P
Intellimod™ Module
Dual-In-Line Intelligent Power Module
15 Amperes/600 Volts
Mini DIP-IPM Application Circuit (Shown Pins Up)
+15V
VVFS
VP
C5
VWFS
D1
VP1
C2
R2
WP
Note 11
R2
WN
FO
CFO
C5 C5 C5 C4
+
INPUT SIGNAL
CONDITIONING
FAULT
LOGIC
CIN
VNC
VN1
C2
GATE DRIVE
UV PROT.
W
NC
UN
VN
R2
C3
+VCC
HVIC
C5
R2
MOTOR
V
VWFB
GATE DRIVE
UV PROT.
+
+
UV
PROT.
+VCC LVIC
GATE DRIVE
R1
C2
LEVEL SHIFT
C1
+VCC
GATE DRIVE
UV PROT.
VP1
C2
LEVEL SHIFT
D1
R2
C6
U
VVFB
OVER CURRENT
PROTECTION
R1
C2
+
INPUT
CONDITION
C1
+VCC
LEVEL SHIFT
UP
INPUT
CONDITION
VP1
C2
C5
CONTROLLER
C7
D1
R2
R3
P
VUFB
INPUT
CONDITION
C2
+
HVIC
R1
AC LINE
VUFS
C1
HVIC
+3.3 to +5V
N
RSHUNT
RSF
CSF
This symbol indicates
connection to ground plane.
Component Selection:
Dsgn.
Typ. Value
Description
D1
C1
1A, 600V
Boot strap supply diode – Ultra fast recovery
10-100uF, 50V
Boot strap supply reservoir – Electrolytic, long life, low Impedance, 105°C (Note 5)
C2
C3
0.22-2.0uF, 50V
Local decoupling/High frequency noise filters – Multilayer ceramic (Note 8)
10-100uF, 50V
Control power supply filter – Electrolytic, long life, low Impedance, 105°C
C4
C5
22nF, 50V
Fault lock-out timing capacitor – Multilayer ceramic (Note 4)
100pF, 50V
Optional Input signal noise filter – Multilayer ceramic (Note 1)
C6
C7
200-2000uF, 450V
Main DC bus filter capacitor – Electrolytic, long life, high ripple current, 105°C
0.1-0.22uF, 450V
Surge voltage suppression capacitor – Polyester/Polypropylene film (Note 9)
CSF
RSF
1000pF, 50V
Short circuit detection filter capacitor – Multilayer Ceramic (Note 6, Note 7)
1.8k ohm
Short circuit detection filter resistor (Note 6, Note 7)
RSHUNT
R1
5-100 mohm
Current sensing resistor - Non-inductive, temperature stable, tight tolerance (Note 10)
10 ohm
Boot strap supply inrush limiting resistor (Note 5)
R2
R3
330 ohm
Optional control input pull-up resistor (Note 1, Note 2)
10k ohm
Fault output signal pull-up resistor (Note 3)
Notes:
6
1) To prevent input signal oscillations minimize wiring length to controller (∼2cm). Additional RC filtering (C5 etc.) may be required.
If filtering is added be careful to maintain proper dead time and voltage levels. See application notes for details.
2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller.
3) FO output is an open collector type. Pull-up resistor (R3) should be adjusted to current sink capability of the module.
4) C4 sets the fault output duration and lock-out time. C4 ≈ 12.2E-6 x tFO, 22nF gives ∼1.8ms
5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique.
6) Wiring length associated with RSHUNT, RSF, CSF must be minimized to avoid improper operation of the SC function.
7) RSF, CSF set short circuit protection trip time. Recommend time constant is 1.5us-2.0us. See application notes.
8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins.
9) The length of the DC link wiring between C6, C7, the DIP’s P terminal and the shunt must be minimized to prevent excessive transient voltages.
In particular C7 should be mounted as close to the DIP as possible.
10) Use high quality, tight tolerance current sensing resistor. Connect resistor as close as possible to the DIP’s N terminal.
Be careful to check for proper power rating. See application notes for calculation of resistance value.
11) This pin is connected internally. It must not be connected to any external circuits.