PS21867-AP
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Dual-In-Line Intelligent
Power Module
30 Amperes/600 Volts
A
M
N
C
J
BB
P
27
1
28
2
3
30
4 29
5
31
6
7
33
8 32
9 10 11
35
12 13 34
38
39
LABEL
41
40
22
23
24
F
36
37
AA
B
HEATSINK
SIDE
21
14 15 16 17 18 19 20
25
26
G
X
E
CC
CC
K
K
K
L
H
Q (2 PLACES)
Description:
DIP-IPMs are intelligent power
modules that integrate power
devices, drivers, and protection
circuitry in an ultra compact
dual-in-line transfer-mold package
for use in driving small three
phase motors. Use of 5th
generation IGBTs, DIP packaging,
and application specific HVICs
allow the designer to reduce
inverter size and overall design
time.
D
0-5 MAX.
Z
Z
R
V
W
S
T
T
45.0
U
U
DD
Y
TERMINAL CODE
8 VVFS
15 VNC
22 P
29 NC
36 NC
3 VUFB
9 WP
10 VP1
16 CIN
17 CFO
4 VUFS
5 VP
11 VPC
12 VWFB
23 U
24 V
25 W
30 NC
31 NC
32 NC
37 NC
38 NC
39 NC
19 UN
6 VP1
13 VWFS
20 VN
26 N
27 NC
33 NC
34 NC
40 NC
41 NC
7 VVFB
14 VN1
21 WN
28 NC
35 NC
1 UP
2 VP1
18 FO
Features:
£ Compact Packages
£ Single Power Supply
£ Integrated HVICs
£ Direct Connection to CPU
Outline Drawing and Circuit Diagram
Dimensions
A
B
C
D
E
F
G
H
Inches
3.11±0.02
1.22±0.02
0.28±0.02
2.64±0.01
0.53±0.02
0.84±0.02
1.37±0.02
0.15±0.01
Millimeters
79.0±0.5
31.0±0.5
7.0±0.5
67.0±0.3
13.4±0.5
21.4±0.5
34.9±0.5
3.8±0.2
J
K
L
M
N
P
0.11±0.01
0.39±0.01
0.79±0.01
0.63±0.02
2.98
0.04
2.8±0.3
10.0±0.3
20.0±0.3
16.0±0.5
75.6
1.0
Dimensions
Inches
Millimeters
Q
0.18±0.01 Dia. 4.5±0.2 Dia.
R
0.07±0.002
1.9±0.05
S
0.04±0.01
1.0±0.2
T
0.02 Max.
0.5 Max.
U
0.06±0.02
1.6±0.5
V
0.07±0.002
1.70±0.05
W
0.03±0.01
0.8±0.2
X
0.45±0.02
11.5±0.5
Y
Z
AA
BB
CC
DD
0.13 Max.
0.03
0.18
0.12
0.02
0.07 Max.
3.25 Max.
0.7
4.5
3.1
0.6
1.85 Max.
Applications:
£ Washing Machines
£ Refrigerators
£ Air Conditioners
£ Small Servo Motors
£ Small Motor Control
Ordering Information:
PS21867-A is a 600V, 30 Ampere
DIP Intelligent Power Module.
1
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21867-AP
Intellimod™ Module
Dual-In-Line Intelligent Power Module
30 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics
Power Device Junction Temperature*
Module Case Operation Temperature (See Tf Measurement Point Illustration)
Symbol
PS21867-AP
Units
Tj
-20 to 125
°C
Tf
-20 to 100
°C
Tstg
-40 to 125
°C
Mounting Torque, M4 Mounting Screws
—
13
in-lb
Module Weight (Typical)
—
65
Grams
VCC(prot.)
400
Volts
VISO
2500
Volts
Storage Temperature
Self-protection Supply Voltage Limit (Short Circuit Protection Capability)**
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate
*The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@Tf ≤ 100°C). However, to ensure safe operation of the DIP-IPM,
the average junction temperature should be limited to Tj(avg) ≤ 125°C (@Tf ≤ 100°C).
**VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs
IGBT Inverter Sector
Collector-Emitter Voltage (Tf = 25°C)
Collector Current (Tf = 25°C)
Peak Collector Current (Tf = 25°C, <1ms)
Supply Voltage (Applied between P - N)
Supply Voltage, Surge (Applied between P - N)
Collector Dissipation (Tf = 25°C, per 1 Chip)
VCES
600
Volts
±IC
30
Amperes
±ICP
60
Amperes
VCC
450
Volts
VCC(surge)
500
Volts
PC
60.6
Watts
Control Sector
Supply Voltage (Applied between VP1-VPC, VN1-VNC)
Supply Voltage (Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS)
2
VD
20
Volts
VDB
20
Volts
Input Voltage (Applied between UP, VP, WP-VPC, UN, VN, WN-VNC)
VIN
-0.5 ~ VD+0.5
Volts
Fault Output Supply Voltage (Applied between FO-VNC)
VFO
-0.5 ~ VD+0.5
Volts
Fault Output Current (Sink Current at FO Terminal)
IFO
1
mA
Current Sensing Input Voltage (Applied between CIN-VNC)
VSC
-0.5 ~ VD+0.5
Volts
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21867-AP
Intellimod™ Module
Dual-In-Line Intelligent Power Module
30 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
—
—
1.0
mA
IGBT Inverter Sector
Collector-Emitter Cutoff Current
ICES
VCE = VCES, Tj = 25°C
VCE = VCES, Tj = 125°C
—
—
10
mA
Diode Forward Voltage
VEC
Tj = 25°C, -IC = 30A, VIN = 5V
—
1.5
2.0
Volts
Collector-Emitter Saturation Voltage
VCE(sat)
Inductive Load Switching Times
IC = 30A, Tj = 25°C, VD = VDB = 15V, VIN = 0V
—
1.6
2.1
Volts
IC = 30A, Tj = 125°C, VD = VDB = 15V, VIN = 0V
—
1.7
2.2
Volts
0.7
1.30
1.90
µs
—
0.30
—
µs
ton
trr
VCC = 300V, VD = VDB = 15V,
tC(on)
IC = 30A, Tj = 125°C, VIN = 5 ⇔ 0V,
—
0.40
0.60
µs
toff
Inductive Load (Upper-Lower Arm)
—
1.70
2.40
µs
—
0.50
0.80
µs
tC(off)
Tf Measurement Point
IGBT CHIP
DIP-IPM
CONTROL TERMINALS
GROOVE
Al BOARD
18mm
13.5mm
V
W
P
U
POWER TERMINALS
FWDi CHIP
N
TEMPERATURE
MEASUREMENT POINT
(INSIDE THE Al BOARD)
TEMPERATURE
MEASUREMENT POINT
(INSIDE THE Al BOARD)
3
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21867-AP
Intellimod™ Module
Dual-In-Line Intelligent Power Module
30 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
Control Sector
Supply Voltage
VD
Applied between VP1-VPC, VN1-VNC
13.5
15.0
16.5
Volts
VDB
Applied between VUFB-VUFS,
13.0
15.0
18.5
Volts
ID
VD = VDB = 15V, VIN = 5V,
—
—
5.00
mA
—
—
7.00
mA
—
—
0.40
mA
—
—
0.55
mA
4.9
—
—
Volts
VVFB-VVFS, VWFB-VWFS
Circuit Current
Total of VP1-VPC, VN1-VNC
VD = VDB = 15V, VIN = 0V,
Total of VP1-VPC, VN1-VNC
VD = VDB = 15V, VIN = 5V,
VUFB-VUFS, VVFB-VVFS, VWFB-VWFS
VD = VDB = 15V, VIN = 0V,
VUFB-VUFS, VVFB-VVFS, VWFB-VWFS
Fault Output Voltage
Input Current
Short-Circuit Trip Level*
VFOH
VSC = 0V, FO Circuit: 10kΩ to 5V Pull-up
VFOL
VSC = 1V, IFO = 1mA
—
—
0.95
Volts
IIN
VIN = 5V
1.0
1.50
2.00
mA
VSC(ref)
Tj = 25°C, VD = 15V
0.43
0.48
0.53
Volts
Supply Circuit Undervoltage
UVDBt
Trip Level, Tj ≤ 125°C
10.0
—
12.0
Volts
Protection
UVDBr
Reset Level, Tj ≤ 125°C
10.5
—
12.5
Volts
UVDt
Trip Level, Tj ≤ 125°C
10.3
—
12.5
Volts
UVDr
Reset Level, Tj ≤ 125°C
10.8
—
13.0
Volts
tFO
CFO = 22nF
1.0
1.8
—
ms
ON Threshold Voltage
Vth(on)
Applied between UP, VP, WP-VPC,
2.1
2.3
2.6
Volts
OFF Threshold Voltage
Vth(off)
UN, VN, WN-VNC
0.8
1.4
2.1
Volts
Symbol
Condition
Min.
Typ.
Max.
Units
Fault Output Pulse Width**
Thermal Characteristics
Characteristic
Junction to Fin
Rth(j-f)Q
IGBT Part (Per 1/6 Module)
—
—
1.65
°C/Watt
Thermal Resistance
Rth(j-f)D
FWDi Part (Per 1/6 Module)
—
—
3.00
°C/Watt
Min.
Typ.
Max.
Units
Recommended Conditions for Use
Characteristic
Supply Voltage
Control Supply Voltage
Symbol
Condition
VCC
Applied between P-N Terminals
0
300
400
Volts
VD
Applied between VP1-VPC, VN1-VNC
13.5
15.0
16.5
Volts
VDB
Applied between VUFB-VUFS,
13.0
15.0
18.5
Volts
-1
—
1
V/µs
—
—
20
kHz
VVFB-VVFS, VWFB-VWFS
Control Supply Variation
PWM Input Frequency
ΔVD, ΔVDB
fPWM
Tf ≤ 100°C, Tj ≤ 125°C
* Short-Circuit protection is functioning only at the lower arms. Please select the value of the external shunt resistor such that the SC trip level is less than 51A.
**Fault signal is asserted when the lower arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width tFO depends on the capacitance value
of CFO according to the following approximate equation: CFO = (12.2 x 10-6) x tFO {F} .
4
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21867-AP
Intellimod™ Module
Dual-In-Line Intelligent Power Module
30 Amperes/600 Volts
Recommended Conditions for Use
Characteristic
Allowable rms Current*
Symbol
Condition
Min.
Typ.
Max.
Units
IO
VCC = 300V, VD = 15V, fC = 5kHz,
—
—
18.9
Arms
—
—
11.6
Arms
0.3
—
—
µs
200 ≤ VCC ≤ 350V, 13.5 ≤ VD ≤ 16.5V,
1.5
—
—
µs
13.0 ≤ VDB ≤ 18.5V, -20°C ≤ Tf ≤ 100°C,
3.0
—
—
µs
PF = 0.8, Sinusoidal, Tj ≤ 125°C, Tf ≤ 100°C
VCC = 300V, VD = 15V, fC = 15kHz,
PF = 0.8, Sinusoidal, Tj ≤ 125°C, Tf ≤ 100°C
Minimum Input
PWIN(on)**
Pulse Width
PWIN(off)***
Below Rated Current
Between Rated Current
& 1.7 Times of rated Current
VNC Variation
Arm Shoot-through
N-line Wiring Inductance Less Than 10nH
VNC
Between VNC-N (Including Surge)
-5.0
—
5.0
Volts
tDEAD
For Each Input Signal, Tf < 100°C
2.0
—
—
µs
Blocking Time
* The allowable rms current value depends on the actual application conditions.
**If input signal ON pulse is less than PWIN(on), the device may not respond.
***The IPM may fail to respond to an ON pulse if the preceeding OFF pulse is less than PWIN(off).
2.5
2.0
1.5
1.0
0.5
0
0
15
30
45
60
VIN = 0V
Tj = 25°C
Tj = 125°C
2.0
1.5
1.0
0.5
0
0
15
30
45
60
102
VCC = 300V
VD = VDB = 15V
VIN = 0V ↔ 5V
Tj = 25°C
Tj = 125°C
101
100
100
101
COLLECTOR CURRENT, IC, (AMPERES)
EMITTER CURRENT, IE, (AMPERES)
EMITTER CURRENT, IE, (AMPERES)
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL)
SWITCHING LOSS (ON) VS.
COLLECTOR CURRENT (TYPICAL)
SWITCHING LOSS (OFF) VS.
COLLECTOR CURRENT (TYPICAL)
101
SWITCHING LOSS, ESW(on), (mJ/PULSE)
103
REVERSE RECOVERY TIME, trr, (ns)
2.5
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
VD = VDB = 15V
VIN = 5V
Tj = 25°C
Tj = 125°C
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL)
102
VCC = 300V
VD = VDB = 15V
VIN = 0V ↔ 5V
Tj = 25°C
Tj = 125°C
101
100
101
EMITTER CURRENT, IE, (AMPERES)
102
101
VCC = 300V
VD = VDB = 15V
VIN = 0V ↔ 5V
Tj = 25°C
Tj = 125°C
SWITCHING LOSS, ESW(off), (mJ/PULSE)
COLLECTOR-EMITTER
SATURATION VOLTAGE, VCE(sat), (VOLTS)
3.0
FREE-WHEEL DIODE
FORWARD CHARACTERISTICS
(TYPICAL)
EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)
COLLECTOR-EMITTER
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL)
100
10-1
100
101
COLLECTOR CURRENT, IC, (AMPERES)
102
102
VCC = 300V
VD = VDB = 15V
VIN = 0V ↔ 5V
Tj = 25°C
Tj = 125°C
100
10-1
100
101
102
COLLECTOR CURRENT, IC, (AMPERES)
5
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21867-AP
Intellimod™ Module
Dual-In-Line Intelligent Power Module
30 Amperes/600 Volts
DIP-IPM Application Circuit (Shown Pins Up)
+3.3 to +5V
+15V
RSF
CSF
RSHUNT
WN
VN
INPUT SIGNAL
CONDITIONING
UN
C5 x 3
FAULT
LOGIC
C3
CIN
C4
VNC
C2
+
UV
PROT.
VN1
VWFS
C1
D1
VWFB
C2
R2
VP1
VP
C5
C1
R1
+
C2
D1
R2
C2
GATE DRIVE
UV PROT.
MOTOR
V
VUFS
+VCC
GATE DRIVE
UV PROT.
D1
VVFS
VVFB
VUFB
U
VP1
UP
HVIC
C5
+VCC
This symbol indicates
connection to ground
plane.
GATE DRIVE
UV PROT.
C2
LEVEL SHIFT
+
LEVEL SHIFT
C1
+VCC
HVIC
WP
C5
LEVEL SHIFT
VP1
INPUT
CONDITION
C2
INPUT
CONDITION
VPC
R2
R1
W
HVIC
R1
C2
+
INPUT
CONDITION
CONTROLLER
+VCC LVIC
OVER CURRENT
PROTECTION
FO
CFO
N
GATE DRIVE
R3
R2 x 3
AC LINE
C7
C6
+
P
Component Selection:
Dsgn.
Typ. Value
Description
D1
C1
1A, 600V
Boot strap supply diode – Ultra fast recovery
10-100uF, 50V
Boot strap supply reservoir – Electrolytic, long life, low Impedance, 105°C (Note 5)
C2
C3
0.22-2.0uF, 50V
Local decoupling/High frequency noise filters – Multilayer ceramic (Note 8)
10-100uF, 50V
Control power supply filter – Electrolytic, long life, low Impedance, 105°C
C4
C5
22nF, 50V
Fault lock-out timing capacitor – Multilayer ceramic (Note 4)
100pF, 50V
Optional input signal noise filter – Multilayer ceramic (Note 1)
C6
C7
200-2000uF, 450V
Main DC bus filter capacitor – Electrolytic, long life, high ripple current, 105°C
0.1-0.22uF, 450V
Surge voltage suppression capacitor – Polyester/Polypropylene film (Note 9)
CSF
RSF
1000pF, 50V
Short circuit detection filter capacitor – Multilayer Ceramic (Note 6, Note 7)
1.8k ohm
Short circuit detection filter resistor (Note 6, Note 7)
RSHUNT
R1
5-100 mohm
Current sensing resistor - Non-inductive, temperature stable, tight tolerance (Note 10)
10 ohm
Boot strap supply inrush limiting resistor (Note 5)
R2
R3
330 ohm
Optional control input noise filter (Note 1, Note 2)
10k ohm
Fault output signal pull-up resistor (Note 3)
Notes:
1) To prevent input signal oscillations minimize wiring length to controller (~2cm). Additional RC filtering (C5 etc.) may be
required. If filtering is added be careful to maintain proper dead time. See application notes for details.
2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller.
3) FO output is an open collector type. Pull up resistor (R3) should be adjusted to current sink capability of the module.
4) C4 sets the fault output duration and lock-out time. C4 12.2E-6 x tFO, 22nF gives ~1.8ms
5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique.
6) Wiring length associated with RSHUNT, RSF, CSF must be minimized to avoid improper operation of the SC function.
7) RSF, CSF set short-circuit protection trip time. Recommend time constant is 1.5us-2.0us. See application notes.
8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins.
9) The length of the DC link wiring between C6, C7, the DIP’s P terminal and the shunt must be minimized to prevent
excessive transient voltages. In particular C7 should be mounted as close to the DIP as possible.
10) Use high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIP’s
N terminal. Be careful to check for proper power rating. See application notes for calculation of resistance value.
6