PS21965, PS21965-A, PS21965-C Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts R DD A D N O C K P PS21965-C 4 5 L X K 17 16 15 14 13 12 11 10 9 8 7 6 3 2 1 DETAIL "B" F E H O DD EE G E R PS21965 / PS21965-A J V DETAIL "A" M HEATSINK SIDE A D N DD PS21965-C P C K X DETAIL "B" L W DETAIL "B" 17 16 15 14 13 12 11 10 9 8 7 6 4 5 3 2 FF B PS21965 PS21965-A 18 R U 19 20 21 22 E 1 DETAIL "A" GG EE 23 S J W Y G Q 24 H E M 25 Y HEATSINK SIDE PS21965 / PS21965-A T Z P W P W Y AA (PS21965-A) BB (PS21965 / PS21965-C) HEATSINK SIDE CC Y TERMINAL CODE 1 2 3 4 5 (VNC) 6 VUFB 7 VVFB 8 VWFB 9 UP 10 VP WP VP1 VNC UN 11 12 13 14 15 VN WN VN1 FO CIN 16 17 18 19 20 VNC VNO NC NC N PS21965-C 21 22 23 24 25 W V U P NC DETAIL "A" Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 1.50±0.02 38.0±0.5 R 0.011 0.28 B 0.94±0.02 24.0±0.5 S 0.12 3.08 C 0.14 3.5 T 0.024 0.6 D 1.40 35.56 U 0.1±0.008 2.54±0.2 E 0.57±0.02 14.4±0.5 V 1.33±0.02 33.7±0.5 F 0.74±0.02 18.9±0.5 W 0.03 0.678 G 1.15±0.02 29.2±0.5 X 0.04 1.0 H 0.14 3.5 Y 0.05 1.2 J 0.13 3.3 Z 1.40 35.56 K 0.016 0.4 AA 0.55±0.02 14.0±0.5 L 0.06±0.02 1.5±0.05 BB 0.37±0.02 9.5±0.5 M 0.031 0.8 CC 0.22±0.02 5.5±0.5 N 1.39±0.019 35.0±0.3 DD 0 ~ 5° 0 ~ 5° O 0.07±0.008 1.778±0.2 EE 0.06 MIN. 1.5 Min. P 0.02 0.5 FF 0.05 1.2 Q 0.47 12.0 GG 0.063 Rad. 1.6 Rad. 12/05 Description: DIP-IPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. Use of 5th generation IGBTs, DIP packaging, and application specific HVICs allow the designer to reduce inverter size and overall design time. Features: £ Compact Packages £ Single Power Supply £ Integrated HVICs £ Direct Connection to CPU £ Reduced Rth Applications: £ Refrigerators £ Air Conditioners £ Small Servo Motors £ Small Motor Control Ordering Information: PS21965 is a 600V, 20 Ampere short pin DIP Intelligent Power Module. PS21965-A – long pin type PS21965-C – zigzag pin type 1 1 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21965, PS21965-A, PS21965-C Intellimod™ Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Power Device Junction Temperature* Symbol PS21965, PS21965-A PS21965-C Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature (Note 1) TC -20 to 100 °C Mounting Torque, M3 Mounting Screws — 6.9 in-lb Module Weight (Typical) — 10 Grams Heatsink Flatness (Note 2) Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate — -50 to 100 µm VCC(prot.) 400 Volts VISO 1500 Volts *The ma ximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@TC ≤ 100°C). However, to ensure safe operation of the DIP-IPM, the average junction temperature should be limited to Tj(avg) ≤125°C (@TC ≤ 100°C). **VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs IGBT Inverter Sector Collector-Emitter Voltage Each Collector Current, ± (TC = 25°C) Each Peak Collector Current, ± (TC = 25°C, Less than 1ms) Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) VCES 600 Volts IC 20 Amperes ICP 40 Amperes VCC 450 Volts VCC(surge) 500 Volts PC 35.7 Watts Collector Dissipation (TC = 25°C, per 1 Chip) Control Sector Supply Voltage (Applied between VP1-VNC, VN1-VNC) Supply Voltage (Applied between VUFB-U, VVFB-V, VWFB-W) VD 20 Volts VDB 20 Volts Input Voltage (Applied between UP, VP, WP-VNC, UN, VN, WN-VNC) VIN -0.5 ~ VD+0.5 Volts Fault Output Supply Voltage (Applied between FO-VNC) VFO -0.5 ~ VD+0.5 Volts Fault Output Current (Sink Current at FO Terminal) IFO 1 mA Current Sensing Input Voltage (Applied between CIN-VNC) VSC -0.5 ~ VD+0.5 Volts Note 1 – TC Measure Point Note 2 – Flatness Measurement Position CONTROL TERMINALS DIP-IPM MEASUREMENT POINT 11.6mm 3.0mm IGBT CHIP FWDi CHIP TC POINT PLACE TO CONTACT A HEATSINK HEATSINK HEATSINK SIDE POWER TERMINALS 22 4.6mm + – – + HEATSINK 12/05 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21965, PS21965-A, PS21965-C Intellimod™ Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VD = VDB = 15V, IC = 20A, VIN = 5V, Tj = 25°C — 1.70 2.20 Volts VD = VDB = 15V, IC = 20A, VIN = 5V, Tj = 125°C — 1.80 2.30 Volts -IC = 20A, VIN = 0V — 1.90 2.40 Volts 0.70 1.30 1.90 µS — 0.30 — µS IGBT Inverter Sector Collector-Emitter Saturation Voltage Diode Forward Voltage VCE(sat) VEC Inductive Load Switching Times ton trr VCC = 300V, VD = VDB = 15V, tC(on) IC = 20A, Tj = 125°C, — 0.50 0.75 µS toff VIN = 0 ⇔ 5V, Inductive Load, — 1.60 2.20 µS — 0.40 0.75 µS VCE = VCES, Tj = 25°C — — 1.0 mA VCE = VCES, Tj = 125°C — — 10 mA Total of VP1-VNC, VN1-VNC — — 2.80 mA VUFB-U, VVFB-V, VWFB-W — — 0.55 mA Total of VP1-VNC, VN1-VNC — — 2.80 mA VUFB-U, VVFB-V, VWFB-W — — 0.55 mA VFOH VSC = 0V, FO Terminal Pull-up to 5V by 10kΩ 4.9 — — Volts VFOL VSC = 1V, IFO = 1mA — — 0.95 Volts tC(off) Collector Cutoff Current ICES Control Sector Circuit Current ID VIN = 5V VD = VDB = 15V VIN = 0V Fault Output Voltage Input Current Short Circuit Trip Level* Supply Circuit Under-voltage Fault Output Pulse Width** ON Threshold Voltage IIN VIN = 5V 0.70 1.00 1.50 mA VSC(ref) VD = 15V* 0.43 0.48 0.53 Volts UVDBt Trip Level, Tj ≤ 125°C 10.0 — 12.0 Volts UVDBr Reset Level, Tj ≤ 125°C 10.5 — 12.5 Volts UVDt Trip Level, Tj ≤ 125°C 10.3 — 12.5 Volts UVDr Reset Level, Tj ≤ 125°C 10.8 — 13.0 Volts tFO Vth(on) Applied between 20 — — µs — 2.1 2.6 Volts OFF Threshold Voltage Vth(off) UP, VP, WP-VNC, 0.8 1.3 — Volts ON/OFF Threshold Hysteresis Voltage Vth(hys) UN, VN, WN-VNC 0.35 0.65 — Volts * Short Circuit protection is functioning only for the low-arms. Please select the value of the external shunt resistor such that the SC trip level is less than 1.7 times the current rating. **Fault signal is asserted only for a UV or SC condition on the low side. On a SC fault the FO duration will be 20µsec. On a UV condition the fault signal will be asserted as long as the UV condition exists or for 20µsec, whichever is longer. 12/05 3 3 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21965, PS21965-A, PS21965-C Intellimod™ Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts Thermal Characteristics Characteristic Symbol Junction to Case Condition Min. Typ. Max. Units Rth(j-c)Q Inverter IGBT (Per 1/6 Module) — — 2.8 °C/Watt Rth(j-c)D Inverter FWDi (Per 1/6 Module) — — 3.9 °C/Watt Recommended Conditions for Use Characteristic Symbol Supply Voltage Control Supply Voltage Min. Typ. Max. Units VCC Applied between P-N Terminals Condition 0 300 400 Volts VD Applied between VP1-VNC, VN1-VNC 13.5 15.0 16.5 Volts VDB Applied between VUFB-U, 13.0 15.0 18.5 Volts -1 — 1 V/µs VVFB-V, VWFB-W Control Supply Variation dVD, dVDB Arm Shoot-through Blocking Time Output r.m.s. Current* For Each Input Signal, TC ≤ 100°C 1.5 — — µs IO fPWM = 5kHZ tDEAD VCC = 300V, VD = VDB = 15V, — — 10.3 Arms IO fPWM = 15kHZ P.F. = 0.8, Sinusoidal PWM, — — 6.5 Arms Tj ≤ 125°C, TC ≤ 100°C Allowable Minimum Input PWIN(on) 0.5 — — µs Pulse Width** PWIN(off) 0.5 — — µs -5.0 — 5.0 Volts VNC Voltage Variation VNC Between VNC-N (Including Surge) *The allowable r.m.s. current also depends on the actual application conditions. **DIP-IPM might not make response or work properly if the input signal plus width is less than the recommended minimum value. 44 12/05 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21965, PS21965-A, PS21965-C Intellimod™ Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts Application Circuit 12/05 5 5 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21965, PS21965-A, PS21965-C Intellimod™ Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts Protection Function Timing Diagrams Short-Circuit Protection (Lower-arms only with the external shunt resistor and RC filter) A7 LOWER-ARMS CONTROL INPUT A6 PROTECTION CIRCUIT STATE SET RESET A3 INTERNAL IGBT GATE SC A1 A2 A4 A8 OUTPUT CURRENT IC SC REFERENCE VOLTAGE SENSE VOLTAGE OF THE SHUNT RESISTOR FAULT OUTPUT FO A5 CR CIRCUIT TIME CONTAINS DELAY (NOTE) A1: Normal operation – IGBT turn on and conducting current. A2: Short-circuit current detected (SC trigger). A3: IGBT gate hard interrupted. A4: IGBT turn off. A5: FO output with a fixed pulse width of tFO(min) = 20µs. A6: Input “L” – IGBT off. A7: Input “H” – IGBT on is blocked during the FO output period. A8: IGBT stays in off state. Under-Voltage Protection (Lower-side, UVD) CONTROL INPUT PROTECTION CIRCUIT STATE UVDr CONTROL SUPPLY VOLTAGE VD SET RESET B1 UVDt B2 RESET B6 B3 B4 B7 OUTPUT CURRENT IC FAULT OUTPUT FO B5 B1: Control supply voltage rise – After the voltage level reaches UVDr, the drive circuit begins to work at the rising edge of the next input signal. B2 : Normal operation – IGBT turn on and conducting current. B3: Under-voltage trip (UVDt). B4: IGBT turn off regardless of the control input level. B5: FO output during under-voltage period, however, the minimum pulse width is 20µs. B6: Under-voltage reset (UVDr). B7: Normal operation – IGBT turn on and conducting current. 66 12/05 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21965, PS21965-A, PS21965-C Intellimod™ Module Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts Protection Function Timing Diagrams Under-Voltage Protection (Upper-side, UVDB) CONTROL INPUT PROTECTION CIRCUIT STATE CONTROL SUPPLY VOLTAGE VDB SET RESET UVDBr UVDt C1 RESET C5 C3 C2 C4 C6 OUTPUT CURRENT IC FAULT OUTPUT FO HIGH LEVEL (NO FAULT OUTPUT) C1: Control supply voltage rises – After the voltage level reaches UVDBr, the drive circuit begins to work at the rising edge of the next input signal. C2: Normal operation – IGBT turn on and conducting current. C3: Under-voltage trip (UVDBt). C4: IGBT stays off regardless of the control input level, but there is no FO signal output. C5: Under-voltage reset (UVDr). C6: Normal operation – IGBT turn on and conducting current. Typical Interface Circuit 5V LINE DIP-IPM 10kΩ UP, VP, WP, UN, VN, WN MCU 3.3kΩ (MIN) FO VNC (LOGIC) NOTE: RC coupling at each input (parts shown dotted) may change depending on the PWM control scheme used in the application and the wiring impedance of the printed circuit board. The DIP-IPM input signal section integrates a 3.3kΩ (min) pull-down resistor. Therefore, when using an external filtering resistor, care must be taken to satisfy the turn-on threshold voltage requirement. Wiring Method Around Shunt Resistor Wiring inductance should be less than 10nH. DIP-IPM (Equivalent to the inductance of a copper pattern with length = 17mm, width = 3mm, and thickness = 100um.) VNC VNO RSHUNT (Chip type resistor is recommended.) N This GND wiring from VNC should be as close to the shunt resistors as possible. 12/05 7 7