SYNQOR MQFL-270-28S

MQFL-270-28S
Single Output
H IGH R ELIABILITY DC-DC C ONVERTER
155-400 V
155-475 V
28 V
4A
88% @ 4 A / 86% @ 2 A
Continuous Input
Transient Input
Output
Output
Efficiency
F ULL P OWER O PERATION : -55ºC
TO
+125ºC
The MilQor® series of high-reliability DC-DC converters
brings SynQor’s field proven high-efficiency synchronous
rectifier technology to the Military/Aerospace industry.
SynQor’s innovative QorSealTM packaging approach ensures
survivability in the most hostile environments. Compatible
with the industry standard format, these converters operate
at a fixed frequency, have no opto-isolators, and follow
conservative component derating guidelines. They are
designed and manufactured to comply with a wide range of
military standards.
Design Process
MQFL series converters are:
• Designed for reliability per NAVSO-P3641-A guidelines
• Designed with components derated per:
— MIL-HDBK-1547A
— NAVSO P-3641A
Qualification Process
MQFL series converters are qualified to:
• MIL-STD-810F
— consistent with RTCA/D0-160E
• SynQor’s First Article Qualification
— consistent with MIL-STD-883F
• SynQor’s Long-Term Storage Survivability Qualification
• SynQor’s on-going life test
DESIGNED & MANUFACTURED IN THE USA
FEATURING QORSEAL™ HI-REL ASSEMBLY
Features
•
•
•
•
•
•
•
Fixed switching frequency
No opto-isolators
Parallel operation with current share
Remote sense
Clock synchronization
Primary and secondary referenced enable
Continuous short circuit and overload protection with
auto-restart feature
• Input under-voltage lockout/over-voltage shutdown
Specification Compliance
In-Line Manufacturing Process
•
•
•
•
•
•
MQFL series converters (with MQME filter) are designed to meet:
• MIL-HDBK-704-8 (A through F)
• RTCA/DO-160E Section 16
• MIL-STD-1275B
• DEF-STAN 61-5 (part 6)/5
• MIL-STD-461 (C, D, E)
• RTCA/DO-160E Section 22
AS9100 and ISO 9001:2000 certified facility
Full component traceability
Temperature cycling
Constant acceleration
24, 96, 160 hour burn-in
Three level temperature screening
Product # MQFL-270-28S
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Doc.# 005-MQ2728S Rev. B
09/16/08
Page 1
MQFL-270-28S
Output: 28.0 V
Current: 4 A
Technical Specification
BLOCK DIAGRAM
REGULATION STAGE
ISOLATION STAGE
CURRENT
SENSE
1
+Vin
7
+Vout
T1
T1
INPUT
RETURN
T2
3
T2
ISOLATION BARRIER
2
CASE
GATE DRIVERS
8
OUTPUT
RETURN
GATE DRIVERS
UVLO
OVSD
CURRENT
LIMIT
4
ENABLE 1
PRIMARY
CONTROL
5
MAGNETIC
12
ENABLE 2
SYNC OUT
11
DATA COUPLING
6
SHARE
SECONDARY
CONTROL
SYNC IN
10
BIAS POWER
+ SENSE
CONTROL
POWER
9
- SENSE
TRANSFORMER
TYPICAL CONNECTION DIAGRAM
1
2
3
270Vdc
4
+
–
5
open
means
on
Product # MQFL-270-28S
6
+VIN
ENA 2
IN RTN
SHARE
CASE
+ SNS
ENA 1
MQFL
SYNC OUT
OUT RTN
SYNC IN
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– SNS
+VOUT
www.synqor.com
12
11
open
means
on
10
9
+
Load
8
–
7
Doc.# 005-MQ2728S Rev. B
09/16/08
Page 2
MQFL-270-28S
Output: 28.0 V
Current: 4 A
Technical Specification
MQFL-270-28S ELECTRICAL CHARACTERISTICS
Parameter
Min. Typ. Max. Units Notes & Conditions
ABSOLUTE MAXIMUM RATINGS
Input Voltage
Non-Operating
Operating
Reverse Bias (Tcase = 125ºC)
Reverse Bias (Tcase = -55ºC)
Isolation Voltage (I/O to case, I to O)
Continuous
Transient (≤100 µs)
Operating Case Temperature
Storage Case Temperature
Lead Temperature (20 s)
Voltage at ENA1, ENA2
INPUT CHARACTERISTICS
Operating Input Voltage Range
"
Input Under-Voltage Lockout
Turn-On Voltage Threshold
Turn-Off Voltage Threshold
Lockout Voltage Hysteresis
Input Over-Voltage Shutdown
Turn-Off Voltage Threshold
Turn-On Voltage Threshold
Shutdown Voltage Hysteresis
Maximum Input Current
No Load Input Current (operating)
Disabled Input Current (ENA1)
Disabled Input Current (ENA2)
Input Terminal Current Ripple (pk-pk)
OUTPUT CHARACTERISTICS
Output Voltage Set Point (Tcase = 25ºC)
Vout Set Point Over Temperature
Output Voltage Line Regulation
Output Voltage Load Regulation
Total Output Voltage Range
Vout Ripple and Noise Peak to Peak
Operating Output Current Range
Operating Output Power Range
Output DC Current-Limit Inception
Short Circuit Output Current
Back-Drive Current Limit while Enabled
Back-Drive Current Limit while Disabled
Maximum Output Capacitance
DYNAMIC CHARACTERISTICS
Output Voltage Deviation Load Transient
For a Pos. Step Change in Load Current
For a Neg. Step Change in Load Current
Settling Time (either case)
Output Voltage Deviation Line Transient
For a Pos. Step Change in Line Voltage
For a Neg. Step Change in Line Voltage
Settling Time (either case)
Turn-On Transient
Output Voltage Rise Time
Output Voltage Overshoot
Turn-On Delay, Rising Vin
Turn-On Delay, Rising ENA1
Turn-On Delay, Rising ENA2
EFFICIENCY
Iout = 4 A (155 Vin)
Iout = 2 A (155 Vin)
Iout = 4 A (270 Vin)
Iout = 2 A (270 Vin)
Iout = 4 A (400 Vin)
Iout = 2 A (400 Vin)
Load Fault Power Dissipation
Short Circuit Power Dissipation
Product # MQFL-270-28S
Vin=270 V dc ±5%, Iout=4 A, CL=0 µF, free running (see Note 10)
unless otherwise specified
-500
-800
-55
-65
-1.2
600
550
-0.8
-1.2
V
V
V
V
500
800
125
135
300
50
A
V
°C
°C
°C
V
155
155
270
270
400
475
V
V
142
133
5
150
140
11
155
145
17
V
V
V
490
450
20
520
475
50
550
500
80
1
35
4
11
180
V
V
V
A
mA
mA
mA
mA
28.28
28.4
20
150
28.56
90
4
112
5.3
5.5
50
3,000
V
V
mV
mV
V
mV
A
W
A
A
A
mA
µF
2500
500
mV
mV
µs
500
4500
4500
700
mV
mV
µs
6
0
75
5
2
10
2
120
10
4
ms
%
ms
ms
ms
32
24
%
%
%
%
%
%
W
W
28
1
6
140
27.72
27.6
-20
120
27.44
0
0
4.1
4.1
-2500
-4500
50
85
84
81
81
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28.00
28
0
135
28.00
45
4.7
4.8
1.5
10
-2000
2000
300
3500
89
90
88
86
86
82
22
22
www.synqor.com
Group A
Subgroup
(see Note 13)
See Note 1
See Note 2
Continuous
Transient, 1 s
See Note 3
1, 2, 3
4, 5, 6
1, 2, 3
1, 2, 3
1, 2, 3
See Note 3
Vin = 155 V; Iout = 4 A
Vin = 155 V, 270 V, 475 V
Vin = 155 V, 270 V, 475 V
Bandwidth = 100 kHz – 10 MHz; see Figure 14
Vout at sense leads
"
" ; Vin = 155 V, 270 V, 475 V; Iout=4 A
" ; Vout @ (Iout=0 A) - Vout @ (Iout=4 A)
"
Bandwidth = 10 MHz; CL=11µF
See Note 4
Vout ≤ 1.2 V; see Note 15
See Note 6
Total Iout step = 2A‹-›4A, 0.4A‹-›2A; CL=11µF
"
See Note 7
Vin step = 155V‹-›475V; CL=11 µF; see Note 8
"
"
See Note 7, Iout=2 A
Vout = 2.8 V-›25.2 V
1,
1,
1,
1,
1,
1,
1,
1,
2,
2,
2,
2,
2,
2,
2,
2,
3
3
3
3
3
3
3
3
1
2, 3
1, 2, 3
1, 2, 3
1, 2, 3
1, 2, 3
1, 2, 3
1, 2, 3
1, 2, 3
1, 2, 3
1, 2, 3
1, 2, 3
See Note 5
4, 5, 6
4, 5, 6
4, 5, 6
4, 5, 6
4, 5, 6
See Note 5
ENA1, ENA2 = 5 V; see Notes 9 & 11
ENA2 = 5 V; see Note 9
ENA1 = 5 V; see Note 9
4, 5, 6
See Note 5
4, 5, 6
4, 5, 6
4, 5, 6
Iout at current limit inception point - see Note 4
Vout ≤ 1.2 V; see Note 15
1, 2, 3
1, 2, 3
1, 2, 3
1, 2, 3
1, 2, 3
1, 2, 3
1, 2, 3
See Note 5
Doc.# 005-MQ2728S Rev. B
09/16/08
Page 3
MQFL-270-28S
Output: 28.0 V
Current: 4 A
Technical Specification
MQFL-270-28S ELECTRICAL CHARACTERISTICS (Continued)
Parameter
Min. Typ. Max. Units Notes & Conditions
ISOLATION CHARACTERISTICS
Isolation Voltage
Input RTN to Output RTN
Any Input Pin to Case
Any Output Pin to Case
Isolation Resistance (in rtn to out rtn)
Isolation Resistance (any pin to case)
Isolation Capacitance (in rtn to out rtn)
FEATURE CHARACTERISTICS
Switching Frequency (free running)
Synchronization Input
Frequency Range
Logic Level High
Logic Level Low
Duty Cycle
Synchronization Output
Pull Down Current
Duty Cycle
Enable Control (ENA1 and ENA2)
Off-State Voltage
Module Off Pulldown Current
On-State Voltage
Module On Pin Leakage Current
Pull-Up Voltage
RELIABILITY CHARACTERISTICS
Calculated MTBF (MIL-STD-217F2)
GB @ Tcase = 70ºC
AIF @ Tcase = 70ºC
Demonstrated MTBF
WEIGHT CHARACTERISTICS
Device Weight
Vin=270 V dc ±5%, Iout=4 A, CL=0 µF, free running (see Note 10)
unless otherwise specified
500
500
500
100
100
500
V
V
V
MΩ
MΩ
nF
44
550
Dielectric strength
Group A
Subgroup
(see Note 13)
1
1
1
1
1
1
600
kHz
1, 2, 3
500
2
-0.5
20
700
10
0.8
80
kHz
V
V
%
1, 2, 3
1, 2, 3
1, 2, 3
See Note 5
20
25
75
mA
%
0.8
80
2
3.2
20
4.8
4.0
V
µA
V
µA
V
2600
300
TBD
103 Hrs.
103 Hrs.
103 Hrs.
79
g
VSYNC OUT = 0.8 V
Output connected to SYNC IN of other MQFL unit
Current drain required to ensure module is off
Imax draw from pin allowed with module still on
See Figure A
See Note 5
See Note 5
1, 2, 3
See Note 5
1, 2, 3
See Note 5
1, 2, 3
Electrical Characteristics Notes
1. Converter will undergo input over-voltage shutdown.
2. Derate output power to 50% of rated power at Tcase = 135º C.
3. High or low state of input voltage must persist for about 200µs to be acted on by the lockout or shutdown circuitry.
4. Current limit inception is defined as the point where the output voltage has dropped to 90% of its nominal value.
5. Parameter not tested but guaranteed to the limit specified.
6. Load current transition time ≥ 10 µs.
7. Settling time measured from start of transient to the point where the output voltage has returned to ±1% of its final value.
8. Line voltage transition time ≥ 250 µs.
9. Input voltage rise time ≤ 250 µs.
10. Operating the converter at a synchronization frequency above the free running frequency will slightly reduce the converter’s efficiency and may also
cause a slight reduction in the maximum output current/power available. For more information consult the factory.
11. After a disable or fault event, module is inhibited from restarting for 300 ms. See Shut Down section.
12. SHARE pin outputs a power failure warning pulse during a fault condition. See Current Share section.
13. Only the ES and HB grade products are tested at three temperatures. The B and C grade products are tested at one temperature. Please refer to the
ESS table for details.
14. These derating curves apply for the ES- and HB- grade products. The C- grade product has a maximum case temperature of 100º C and a maximum
junction temperature rise of 20º C above TCASE. The B- grade product has a maximum case temperature of 85º C and a maximum junction temperature
rise of 20º C at full load.
15. Converter delivers current into a persisting short circuit for up to 1 second. See Current Limit in the Application Notes section.
Product # MQFL-270-28S
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Doc.# 005-MQ2728S Rev. B
09/16/08
Page 4
MQFL-270-28S
Output: 28.0 V
Current: 4 A
Technical Specification
95
95
90
90
Efficiency (%)
100
Efficiency (%)
100
85
80
75
70
80
75
70
155 Vin
270 Vin
65
85
155 Vin
270 Vin
400 Vin
65
400 Vin
60
60
0
1
2
3
-55ºC
4
25ºC
Load Current (A)
Figure 1: Efficiency at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at TCASE =25°C.
Figure 2: Efficiency at nominal output voltage and 60% rated power vs.
case temperature for input voltage of 155V, 270V, and 400V.
20
20
18
18
16
16
Power Dissipation (W)
Power Dissipation (W)
125ºC
Case Temperature (ºC)
14
12
10
8
6
155 Vin
4
14
12
10
8
6
155 Vin
4
270 Vin
2
270 Vin
2
400 Vin
0
400 Vin
0
0
1
2
3
4
-55ºC
25ºC
Load Current (A)
Figure 4: Power dissipation at nominal output voltage and 60% rated
power vs. case temperature for input voltage of 155V, 270V, and 400V.
168
30
5
140
25
4
112
3
84
2
Output Voltage (V)
6
Pout (W)
Iout (A)
Figure 3: Power dissipation at nominal output voltage vs. load current
for minimum, nominal, and maximum input voltage at TCASE =25°C.
56
Tjmax = 105ºC
Tjmax = 125ºC
Tjmax = 145ºC
1
28
65
85
105
125 135
10
0
145
0
Case Temperature (ºC)
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1
2
3
4
5
Load Current (A)
Figure 5: Output Current / Output Power derating curve as a function
of TCASE and the Maximum desired power MOSFET junction temperature.
Product # MQFL-270-28S
15
5
0
45
20
270 Vin
0
25
125ºC
Case Temperature (ºC)
Figure 6: Output voltage vs. load current showing typical current limit
curves. See Current Limit section in the Application Notes.
www.synqor.com
Doc.# 005-MQ2728S Rev. B
09/16/08
Page 5
MQFL-270-28S
Output: 28.0 V
Current: 4 A
Technical Specification
Figure 7: Turn-on transient at full resistive load and zero output capacitance initiated by ENA1. Input voltage pre-applied. Ch 1: Vout (10V/
div). Ch 2: ENA1 (5V/div).
Figure 8: Turn-on transient at full resistive load and 10 mF output
capacitance initiated by ENA1. Input voltage pre-applied. Ch 1: Vout
(10V/div). Ch 2: ENA1 (5V/div).
Figure 9: Turn-on transient at full resistive load and zero output capacitance initiated by ENA2. Input voltage pre-applied. Ch 1: Vout (10V/
div). Ch 2: ENA2 (5V/div).
Figure 10: Turn-on transient at full resistive load and zero output
capacitance initiated by Vin. ENA1 and ENA2 both previously high.
Ch 1: Vout (10V/div). Ch 2: Vin (100V/div).
Figure 11: Output voltage response to step-change in load current
Figure 12: Output voltage response to step-change in load current
50%-100%-50% of Iout (max). Load cap: 1µF ceramic cap and 10µF, 100
mW ESR tantalum cap. Ch 1: Vout (2 V/div). Ch 2: Iout (2 A/div).
0%-50%-0% of Iout (max). Load cap: 1µF ceramic cap and 10µF, 100 mW
ESR tantalum cap. Ch 1: Vout (1 V/div). Ch 2: Iout (2 A/div).
Product # MQFL-270-28S
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Doc.# 005-MQ2728S Rev. B
09/16/08
Page 6
MQFL-270-28S
Output: 28.0 V
Current: 4 A
Technical Specification
See Fig. 15
MQME
Filter
iC
See Fig. 16
MQFL
Converter
VSOURCE
VOUT
1 µF
10 µF,
ceramic 100mW ESR
capacitor
capacitor
Figure 13: Output voltage response to step-change in input voltage
(155 V - 400 V - 155 V). Load cap: 10 µF, 100 mW ESR tantalum cap and
1 µF ceramic cap. Ch 1: Vin (100 V/div). Ch 2: Vout (2 V/div).
Figure 14: Test set-up diagram showing measurement points for Input
Terminal Ripple Current (Figure 15) and Output Voltage Ripple
(Figure 16).
Figure 15: Input terminal current ripple, ic, at full rated output current
and nominal input voltage with SynQor MQ filter module (50 mA/div).
Bandwidth: 20MHz. See Figure 14.
Figure 16: Output voltage ripple, Vout, at nominal input voltage and
rated load current (20 mV/div). Load capacitance: 1µF ceramic capacitor and 10µF tantalum capacitor. Bandwidth: 10 MHz. See Figure 14.
Figure 17: Rise of output voltage after the removal of a short circuit
across the output terminals. Ch 1: Vout (10 V/div). Ch 2: Iout (10 A/
div).
Figure 18: SYNC OUT vs. time, driving SYNC IN of a second SynQor
MQFL converter. Ch1: SYNC OUT: (1V/div).
Product # MQFL-270-28S
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Doc.# 005-MQ2728S Rev. B
09/16/08
Page 7
MQFL-270-28S
Output: 28.0 V
Current: 4 A
Technical Specification
0
10
-20
Forward Transmission (dB)
Output Impedance (ohms)
-10
1
0.1
155 Vin
270 Vin
-30
-40
-50
-60
-70
155 Vin
-80
270 Vin
400 Vin
-90
400 Vin
-100
0.01
10
100
1,000
10,000
10
100,000
100
1,000
Hz
10,000
100,000
Hz
Figure 19: Magnitude of incremental output impedance (Zout = vout/
iout) for minimum, nominal, and maximum input voltage at full rated
power.
Figure 20: Magnitude of incremental forward transmission (FT =
vout/vin) for minimum, nominal, and maximum input voltage at full
rated power.
10000
5
Input Impedance (ohms)
Reverse Transmission (dB)
-5
-15
-25
-35
-45
1000
100
155 Vin
10
155 Vin
270 Vin
270 Vin
400 Vin
400 Vin
1
-55
10
100
1,000
10,000
10
100,000
100
Figure 21: Magnitude of incremental reverse transmission (RT = iin/iout)
for minimum, nominal, and maximum input voltage at full rated power.
90
Amplitude (in dBµV)
100
90
Amplitude (in dBµV)
110
100
80
70
60
50
40
70
60
50
40
30
20
20
10
10
Frequency (in Hz)
1M
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0
10K
10M
Figure 23: High frequency conducted emissions of standalone MQFL270-05S, 5Vout module at 120W output, as measured with Method
CE102. Limit line shown is the ‘Basic Curve’ for all applications with a
270V source.
Product # MQFL-270-28S
100,000
80
30
100K
10,000
Figure 22: Magnitude of incremental input impedance (Zin = vin/iin)
for minimum, nominal, and maximum input voltage at full rated power.
110
0
10K
1,000
Hz
Hz
100K
Frequency (in Hz)
1M
10M
Figure 24: High frequency conducted emissions of MQFL-270-05S, 5Vout
module at 120W output with MQFL-270-P filter, as measured with Method
CE102. Limit line shown is the ‘Basic Curve’ for all applications with a
270V source.
www.synqor.com
Doc.# 005-MQ2728S Rev. B
09/16/08
Page 8
MQFL-270-28S
Output: 28.0 V
Current: 4 A
Technical Specification
BASIC
BASIC OPERATION
OPERATION AND
AND FEATURES
FEATURES
The
The MQFL
MQFL DC-DC
DC-DC converter
converter uses
uses aa two-stage
two-stage power
power conversion
conversion
topology.
topology. The
The first,
first, or
or regulation,
regulation, stage
stage isis aa buck-converter
buck-converter that
that
keeps
keeps the
the output
output voltage
voltage constant
constant over
over variations
variations in
in line,
line, load,
load,
and
and temperature.
temperature. The
The second,
second, or
or isolation,
isolation, stage
stage uses
uses transformtransformers
ers to
to provide
provide the
the functions
functions of
of input/output
input/output isolation
isolation and
and voltage
voltage
transformation
transformation to
to achieve
achieve the
the output
output voltage
voltage required.
required.
Both
Both the
the regulation
regulation and
and the
the isolation
isolation stages
stages switch
switch at
at aa fixed
fixed
frequency
frequency for
for predictable
predictable EMI
EMI performance.
performance. The
The isolation
isolation stage
stage
switches
switches at
at one
one half
half the
the frequency
frequency of
of the
the regulation
regulation stage,
stage, but
but due
due
to
to the
the push-pull
push-pull nature
nature of
of this
this stage
stage itit creates
creates aa ripple
ripple at
at double
double its
its
switching
switching frequency.
frequency. As
As aa result,
result, both
both the
the input
input and
and the
the output
output of
of
the
the converter
converter have
have aa fundamental
fundamental ripple
ripple frequency
frequency of
of about
about 550
550
kHz
kHz in
in the
the free-running
free-running mode.
mode.
Rectification
Rectification of
of the
the isolation
isolation stage’s
stage’s output
output isis accomplished
accomplished with
with
synchronous
synchronous rectifiers.
rectifiers. These
These devices,
devices, which
which are
are MOSFETs
MOSFETs with
with aa
very
very low
low resistance,
resistance, dissipate
dissipate far
far less
less energy
energy than
than would
would Schottky
Schottky
diodes.
diodes. This
This isis the
the primary
primary reason
reason why
why the
the MQFL
MQFL converters
converters have
have
such
such high
high efficiency,
efficiency, particularly
particularly at
at low
low output
output voltages.
voltages.
Besides
Besides improving
improving efficiency,
efficiency, the
the synchronous
synchronous rectifiers
rectifiers permit
permit
operation
operation down
down to
to zero
zero load
load current.
current. There
There isis no
no longer
longer aa need
need
for
for aa minimum
minimum load,
load, as
as isis typical
typical for
for converters
converters that
that use
use diodes
diodes for
for
rectification.
rectification. The
The synchronous
synchronous rectifiers
rectifiers actually
actually permit
permit aa neganegative
tive load
load current
current to
to flow
flow back
back into
into the
the converter’s
converter’s output
output terminals
terminals
ifif the
the load
load isis aa source
source of
of short
short or
or long
long term
term energy.
energy. The
The MQFL
MQFL
converters
converters employ
employ aa “back-drive
“back-drive current
current limit”
limit” to
to keep
keep this
this neganegative
tive output
output terminal
terminal current
current small.
small.
There
There isis aa control
control circuit
circuit on
on both
both the
the input
input and
and output
output sides
sides of
of the
the
MQFL
MQFL converter
converter that
that determines
determines the
the conduction
conduction state
state of
of the
the power
power
switches.
switches. These
These circuits
circuits communicate
communicate with
with each
each other
other across
across the
the
isolation
isolation barrier
barrier through
through aa magnetically
magnetically coupled
coupled device.
device. No
No
opto-isolators
opto-isolators are
are used.
used. AA separate
separate bias
bias supply
supply provides
provides power
power
to
to both
both the
the input
input and
and output
output control
control circuits.
circuits.
An
An input
input under-voltage
under-voltage lockout
lockout feature
feature with
with hysteresis
hysteresis isis provided,
provided,
as
as well
well as
as an
an input
input over-voltage
over-voltage shutdown.
shutdown. There
There isis also
also an
an
output
output current
current limit
limit that
that isis nearly
nearly constant
constant as
as the
the load
load impedance
impedance
decreases
decreases to
to aa short
short circuit
circuit (i.e.,
(i.e., there
there isis no
no fold-back
fold-back or
or foldfoldforward
forward characteristic
characteristic to
to the
the output
output current
current under
under this
this condition).
condition).
When
When aa load
load fault
fault isis removed,
removed, the
the output
output voltage
voltage rises
rises exponenexponentially
tially to
to its
its nominal
nominal value
value without
without an
an overshoot.
overshoot.
The
The MQFL
MQFL converter’s
converter’s control
control circuit
circuit does
does not
not implement
implement an
an output
output
over-voltage
over-voltage limit
limit or
or an
an over-temperature
over-temperature shutdown.
shutdown.
The
The following
following sections
sections describe
describe the
the use
use and
and operation
operation of
of addiadditional
tional control
control features
features provided
provided by
by the
the MQFL
MQFL converter.
converter.
Product # MQFL-270-28S
Phone 1-888-567-9596
CONTROL
CONTROL FEATURES
FEATURES
ENABLE:
ENABLE: The
The MQFL
MQFL converter
converter has
has two
two enable
enable pins.
pins. Both
Both must
must
have
have aa logic
logic high
high level
level for
for the
the converter
converter to
to be
be enabled.
enabled. AA logic
logic
low
low on
on either
either pin
pin will
will inhibit
inhibit the
the converter.
converter.
The
The ENA1
ENA1 pin
pin (pin
(pin 4)
4) isis referenced
referenced with
with respect
respect to
to the
the converter’s
converter’s
input
input return
return (pin
(pin 2).
2). The
The ENA2
ENA2 pin
pin (pin
(pin 12)
12) isis referenced
referenced with
with
respect
respect to
to the
the converter’s
converter’s output
output return
return (pin
(pin 8).
8). This
This permits
permits the
the
converter
converter to
to be
be inhibited
inhibited from
from either
either the
the input
input or
or the
the output
output side.
side.
Regardless
Regardless of
of which
which pin
pin isis used
used to
to inhibit
inhibit the
the converter,
converter, the
the reguregulation
lation and
and the
the isolation
isolation stages
stages are
are turned
turned off.
off. However,
However, when
when
the
the converter
converter isis inhibited
inhibited through
through the
the ENA1
ENA1 pin,
pin, the
the bias
bias supply
supply
isis also
also turned
turned off,
off, whereas
whereas this
this supply
supply remains
remains on
on when
when the
the conconverter
verter isis inhibited
inhibited through
through the
the ENA2
ENA2 pin.
pin. AA higher
higher input
input standby
standby
current
current therefore
therefore results
results in
in the
the latter
latter case.
case.
Both
Both enable
enable pins
pins are
are internally
internally pulled
pulled high
high so
so that
that an
an open
open connecconnection
tionon
onboth
bothpins
pinswill
willenable
enablethe
theconverter.
converter. Figure
FigureAAshows
showsthe
theequivequivalent
alent circuit
circuit looking
looking into
into either
either enable
enable pins.
pins. ItIt isis TTL
TTL compatible.
compatible.
5.0V
5.0V
PIN
PIN44
(or
(or PIN
PIN12)
12)
1N4148
1N4148
68K
68K
TO
TOENABLE
ENABLE
CIRCUITRY
CIRCUITRY
ENABLE
ENABLE
250K
250K
2N3904
2N3904
125K
125K
PIN
PIN22
(or
(or PIN
PIN8)
8)
IN
INRTN
RTN
Figure
Figure A:
A: Equivalent
Equivalent circuit
circuit looking
looking into
into either
either the
the ENA1
ENA1 or
or ENA2
ENA2
pins
pins with
with respect
respect to
to its
its corresponding
corresponding return
return pin.
pin.
SHUT
SHUT DOWN:
DOWN: The
The MQFL
MQFL converter
converter will
will shut
shut down
down in
in response
response
to
to following
following conditions:
conditions:
-- ENA1
ENA1 input
input low
low
-- ENA2
ENA2 input
input low
low
-- VIN
VIN input
input below
below under-voltage
under-voltage lockout
lockout threshold
threshold
-- VIN
VIN input
input above
above over-voltage
over-voltage shutdown
shutdown threshold
threshold
-- Persistent
Persistent current
current limit
limit event
event lasting
lasting more
more than
than 11 second
second
Following
Following aa shutdown
shutdown from
from aa disable
disable event
event or
or an
an input
input voltage
voltage
fault,
fault, there
there isis aa startup
startup inhibit
inhibit delay
delay which
which will
will prevent
prevent the
the conconverter
verter from
from restarting
restarting for
for approximately
approximately 300ms.
300ms. After
After the
the 300ms
300ms
delay
delay elapses,
elapses, ifif the
the enable
enable inputs
inputs are
are high
high and
and the
the input
input voltage
voltage
isis within
within the
the operating
operating range,
range, the
the converter
converter will
will restart.
restart. IfIf the
the VIN
VIN
input
input isis brought
brought down
down to
to nearly
nearly 0V
0V and
and back
back into
into the
the operating
operating
range,
range, there
there isis no
no startup
startup inhibit,
inhibit, and
and the
the output
output voltage
voltage will
will rise
rise
according
according to
to the
the “Turn-On
“Turn-On Delay,
Delay, Rising
Rising Vin”
Vin” specification.
specification.
www.synqor.com
Doc.# 005-MQ2728S Rev. B
09/16/08
Page 9
MQFL-270-28S
Output: 28.0 V
Current: 4 A
Technical Specification
Refer
Refer to
to the
the following
following Current
Current Limit
Limit section
section for
for details
details regarding
regarding
persistent
persistent current
current limit
limit behavior.
behavior.
REMOTE
REMOTE SENSE:
SENSE: The
The purpose
purpose of
of the
the remote
remote sense
sense pins
pins is
is to
to
correct
correct for
for the
the voltage
voltage drop
drop along
along the
the conductors
conductors that
that connect
connect the
the
converter’s
converter’s output
output to
to the
the load.
load. To
To achieve
achieve this
this goal,
goal, aa separate
separate
conductor
conductor should
should be
be used
used to
to connect
connect the
the +SENSE
+SENSE pin
pin (pin
(pin 10)
10)
directly
directly to
to the
the positive
positive terminal
terminal of
of the
the load,
load, as
as shown
shown in
in the
the conconnection
nection diagram.
diagram. Similarly,
Similarly, the
the –SENSE
–SENSE pin
pin (pin
(pin 9)
9) should
should be
be
connected
connected through
through aa separate
separate conductor
conductor to
to the
the return
return terminal
terminal of
of
the
the load.
load.
NOTE:
NOTE: Even
Even ifif remote
remote sensing
sensing of
of the
the load
load voltage
voltage is
is not
not desired,
desired,
the
the +SENSE
+SENSE and
and the
the -SENSE
-SENSE pins
pins must
must be
be connected
connected to
to +Vout
+Vout (pin
(pin
7)
7) and
and OUTPUT
OUTPUT RETURN
RETURN (pin
(pin 8),
8), respectively,
respectively, to
to get
get proper
proper reguregulation
lation of
of the
the converter’s
converter’s output.
output. IfIf they
they are
are left
left open,
open, the
the converter
converter
will
will have
have an
an output
output voltage
voltage that
that is
is approximately
approximately 200mV
200mV higher
higher
than
than its
its specified
specified value.
value. IfIf only
only the
the +SENSE
+SENSE pin
pin is
is left
left open,
open, the
the
output
output voltage
voltage will
will be
be approximately
approximately 25mV
25mV too
too high.
high.
OUT
OUT has
has aa duty
duty cycle
cycle of
of 50%
50% and
and aa frequency
frequency that
that matches
matches the
the
switching
switching frequency
frequency of
of the
the converter
converter with
with which
which itit is
is associated.
associated.
This
This frequency
frequency is
is either
either the
the free-running
free-running frequency
frequency ifif there
there is
is no
no
synchronization
synchronization signal
signal at
at the
the SYNC
SYNC IN
IN pin,
pin, or
or the
the synchronizasynchronization
tion frequency
frequency ifif there
there is.
is.
The
The SYNC
SYNC OUT
OUT signal
signal is
is available
available only
only when
when the
the DC
DC input
input voltvoltage
age is
is above
above approximately
approximately 125V
125V and
and when
when the
the converter
converter is
is not
not
inhibited
inhibited through
through the
the ENA1
ENA1 pin.
pin. An
An inhibit
inhibit through
through the
the ENA2
ENA2 pin
pin
will
will not
not turn
turn the
the SYNC
SYNC OUT
OUT signal
signal off.
off.
NOTE:
NOTE: An
An MQFL
MQFL converter
converter that
that has
has its
its SYNC
SYNC IN
IN pin
pin driven
driven by
by
the
the SYNC
SYNC OUT
OUT pin
pin of
of aa second
second MQFL
MQFL converter
converter will
will have
have its
its start
start
of
of its
its switching
switching cycle
cycle delayed
delayed approximately
approximately 180
180 degrees
degrees relative
relative
to
to that
that of
of the
the second
second converter.
converter.
Figure
Figure BB shows
shows the
the equivalent
equivalent circuit
circuit looking
looking into
into the
the SYNC
SYNC IN
IN
pin.
pin. Figure
Figure C
C shows
shows the
the equivalent
equivalent circuit
circuit looking
looking into
into the
the SYNC
SYNC
OUT
OUT pin.
pin.
5V
5V
Inside
Inside the
the converter,
converter, +SENSE
+SENSE is
is connected
connected to
to +Vout
+Vout with
with aa 100W
100W
resistor
resistor and
and –SENSE
–SENSE is
is connected
connected to
to OUTPUT
OUTPUT RETURN
RETURN with
with aa
10W
10W resistor.
resistor.
ItIt is
is also
also important
important to
to note
note that
that when
when remote
remote sense
sense is
is used,
used, the
the
voltage
voltage across
across the
the converter’s
converter’s output
output terminals
terminals (pins
(pins 77 and
and 8)
8)
will
will be
be higher
higher than
than the
the converter’s
converter’s nominal
nominal output
output voltage
voltage due
due to
to
resistive
resistive drops
drops along
along the
the connecting
connecting wires.
wires. This
This higher
higher voltage
voltage at
at
the
the terminals
terminals produces
produces aa greater
greater voltage
voltage stress
stress on
on the
the converter’s
converter’s
internal
components
and
may
cause
the
converter
to
internal components and may cause the converter to fail
fail to
to deliver
deliver
the
the desired
desired output
output voltage
voltage at
at the
the low
low end
end of
of the
the input
input voltage
voltage
range
range at
at the
the higher
higher end
end of
of the
the load
load current
current and
and temperature
temperature
range.
range. Please
Please consult
consult the
the factory
factory for
for details.
details.
5K
5K
TO
TO SYNC
SYNC
CIRCUITRY
CIRCUITRY
PIN
PIN 66
SYNC
SYNC IN
IN
PIN
PIN 22
5K
5K
IN
IN RTN
RTN
Figure
Figure B:
B: Equivalent
Equivalent circuit
circuit looking
looking into
into the
the SYNC
SYNC IN
IN pin
pin with
with
respect
respect to
to the
the IN
IN RTN
RTN (input
(input return)
return) pin.
pin.
SYNCHRONIZATION:
SYNCHRONIZATION: The
The MQFL
MQFL converter’s
converter’s switching
switching frefrequency
quency can
can be
be synchronized
synchronized to
to an
an external
external frequency
frequency source
source
that
that is
is in
in the
the 500
500 kHz
kHz to
to 700
700 kHz
kHz range.
range. A
A pulse
pulse train
train at
at the
the
desired
desired frequency
frequency should
should be
be applied
applied to
to the
the SYNC
SYNC IN
IN pin
pin (pin
(pin 6)
6)
with
with respect
respect to
to the
the INPUT
INPUT RETURN
RETURN (pin
(pin 2).
2). This
This pulse
pulse train
train should
should
have
have aa duty
duty cycle
cycle in
in the
the 20%
20% to
to 80%
80% range.
range. Its
Its low
low value
value should
should
be
be below
below 0.8V
0.8V to
to be
be guaranteed
guaranteed to
to be
be interpreted
interpreted as
as aa logic
logic low,
low,
and
and its
its high
high value
value should
should be
be above
above 2.0V
2.0V to
to be
be guaranteed
guaranteed to
to be
be
interpreted
interpreted as
as aa logic
logic high.
high. The
The transition
transition time
time between
between the
the two
two
states
states should
should be
be less
less than
than 300ns.
300ns.
FROM
FROM SYNC
SYNC
CIRCUITRY
CIRCUITRY
IfIf the
the MQFL
MQFL converter
converter is
is not
not to
to be
be synchronized,
synchronized, the
the SYNC
SYNC IN
IN pin
pin
should
should be
be left
left open
open circuit.
circuit. The
The converter
converter will
will then
then operate
operate in
in its
its
free-running
free-running mode
mode at
at aa frequency
frequency of
of approximately
approximately 550
550 kHz.
kHz.
Figure
Figure C:
C: Equivalent
Equivalent circuit
circuit looking
looking into
into SYNC
SYNC OUT
OUT pin
pin with
with
respect
respect to
to the
the IN
IN RTN
RTN (input
(input return)
return) pin.
pin.
If,
If, due
due to
to aa fault,
fault, the
the SYNC
SYNC IN
IN pin
pin is
is held
held in
in either
either aa logic
logic low
low or
or
logic
logic high
high state
state continuously,
continuously, the
the MQFL
MQFL converter
converter will
will revert
revert to
to its
its
free-running
free-running frequency.
frequency.
The
The MQFL
MQFL converter
converter also
also has
has aa SYNC
SYNC OUT
OUT pin
pin (pin
(pin 5).
5). This
This
output
output can
can be
be used
used to
to drive
drive the
the SYNC
SYNC IN
IN pins
pins of
of as
as many
many as
as ten
ten
(10)
(10) other
other MQFL
MQFL converters.
converters. The
The pulse
pulse train
train coming
coming out
out of
of SYNC
SYNC
Product # MQFL-270-28S
Phone 1-888-567-9596
5V
5V
5K
5K
SYNC
SYNC OUT
OUT
IN
IN RTN
RTN
OPEN
OPEN COLLECTOR
COLLECTOR
OUTPUT
OUTPUT
PIN
PIN 55
PIN
PIN 22
CURRENT
CURRENT SHARE:
SHARE: When
When several
several MQFL
MQFL converters
converters are
are placed
placed
in
parallel
to
achieve
either
a
higher
total
load
power
in parallel to achieve either a higher total load power or
or N+1
N+1
redundancy,
redundancy, their
their SHARE
SHARE pins
pins (pin
(pin 11)
11) should
should be
be connected
connected
together.
together. The
The voltage
voltage on
on this
this common
common SHARE
SHARE node
node represents
represents
the
the average
average current
current delivered
delivered by
by all
all of
of the
the paralleled
paralleled converters.
converters.
Each
Each converter
converter monitors
monitors this
this average
average value
value and
and adjusts
adjusts itself
itself so
so
that
that its
its output
output current
current closely
closely matches
matches that
that of
of the
the average.
average.
www.synqor.com
Doc.# 005-MQ2728S Rev. B
09/16/08
Page 10
MQFL-270-28S
Output: 28.0 V
Current: 4 A
Technical Specification
Since the SHARE pin is monitored with respect to the OUTPUT
RETURN (pin 8) by each converter, it is important to connect all of
the converters’ OUTPUT RETURN pins together through a low DC
and AC impedance. When this is done correctly, the converters
will deliver their appropriate fraction of the total load current to
within +/- 10% at full rated load.
Trim Resistance (ohms)
100,000
Whether or not converters are paralleled, the voltage at the
SHARE pin could be used to monitor the approximate average
current delivered by the converter(s). A nominal voltage of 1.0V
represents zero current and a nominal voltage of 2.2V represents
the maximum rated total current, with a linear relationship in
between. The internal source resistance of a converter’s SHARE
pin signal is 2.5 kW.
During an input voltage fault or primary disable event, the SHARE
pin outputs a power failure warning pulse. The SHARE pin will
go to 3V for approximately 14ms as the output voltage falls.
During a current limit auto-restart event, the SHARE pin outputs a
startup synchronization pulse. The SHARE pin will go to 5V for
approximately 2ms before the converter restarts.
NOTE: Converters operating from separate input filters with
reverse polarity protection (such as the MQME-270-R filter) with
their outputs connected in parallel may exhibit auto-restart operation at light loads. Consult factory for details.
OUTPUT VOLTAGE TRIM: If desired, it is possible to increase
the MQFL converter’s output voltage above its nominal value. To
do this, use the +SENSE pin (pin 10) for this trim function instead
of for its normal remote sense function, as shown in Figure D.
In this case, a resistor connects the +SENSE pin to the –SENSE
pin (which should still be connected to the output return, either
remotely or locally). The value of the trim resistor should be chosen according to the following equation or from Figure E:
Rtrim = 100 x
[
Vnom
Vout – Vnom – 0.025
1
2
3
270Vdc
4
+
–
5
open
means
on
6
]
10,000
1,000
100
0
0.5
1
1.5
2
2.5
3
Increase in Vout (V)
Figure E: Output Voltage Trim Graph
where:
Vnom = the converter’s nominal output voltage,
Vout = the desired output voltage (greater than Vnom), and
Rtrim is in Ohms.
As the output voltage is trimmed up, it produces a greater voltage
stress on the converter’s internal components and may cause the
converter to fail to deliver the desired output voltage at the low
end of the input voltage range at the higher end of the load current and temperature range. Please consult the factory for details.
Factory trimmed converters are available by request.
INPUT UNDER-VOLTAGE LOCKOUT: The MQFL converter
has an under-voltage lockout feature that ensures the converter
will be off if the input voltage is too low. The threshold of input
voltage at which the converter will turn on is higher that the threshold at which it will turn off. In addition, the MQFL converter will
not respond to a state of the input voltage unless it has remained
in that state for more than about 200µs. This hysteresis and the
delay ensure proper operation when the source impedance is
high or in a noisy environment.
+VIN
ENA 2
IN RTN
SHARE
CASE
+ SNS
ENA 1
– SNS
SYNC OUT
SYNC IN
OUT RTN
+VOUT
12
11
10
9
Rtrim
–
8
7
Load
+
Figure D: Typical connection for output voltage trimming.
Product # MQFL-270-28S
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-MQ2728S Rev. B
09/16/08
Page 11
MQFL-270-28S
Output: 28.0 V
Current: 4 A
Technical Specification
INPUT OVER-VOLTAGE SHUTDOWN: The MQFL converter
also has an over-voltage feature that ensures the converter will be
off if the input voltage is too high. It also has a hysteresis and
time delay to ensure proper operation.
CURRENT LIMIT: The converter will reduce its output voltage
in response to an overload condition, as shown in Figure 6. If
the output voltage drops to below approximately 50% of the
nominal setpoint for longer than 1 second, the auto-restart feature
will engage. The auto-restart feature will stop the converter from
delivering load current, in order to protect the converter and the
load from thermal damage. After four seconds have elapsed, the
converter will automatically restart.
In a system with multiple converters configured for load sharing
using the SHARE pin, if the auto-restart feature engages, the converters will synchronize their restart using signals communicated
on the SHARE pin.
BACK-DRIVE CURRENT LIMIT: Converters that use MOSFETs as
synchronous rectifiers are capable of drawing a negative current
from the load if the load is a source of short- or long-term energy.
This negative current is referred to as a “back-drive current”.
Conditions where back-drive current might occur include paralleled converters that do not employ current sharing, or where the
current share feature does not adequately ensure sharing during
the startup or shutdown transitions. It can also occur when converters having different output voltages are connected together
through either explicit or parasitic diodes that, while normally
off, become conductive during startup or shutdown. Finally, some
loads, such as motors, can return energy to their power rail. Even
a load capacitor is a source of back-drive energy for some period
of time during a shutdown transient.
To avoid any problems that might arise due to back-drive current,
the MQFL converters limit the negative current that the converter
can draw from its output terminals. The threshold for this backdrive current limit is placed sufficiently below zero so that the converter may operate properly down to zero load, but its absolute
value (see the Electrical Characteristics page) is small compared
to the converter’s rated output current.
Product # MQFL-270-28S
Phone 1-888-567-9596
THERMAL CONSIDERATIONS: Figure 5 shows the suggested
Power Derating Curves for this converter as a function of the case
temperature and the maximum desired power MOSFET junction
temperature. All other components within the converter are
cooler than its hottest MOSFET, which at full power is no more
than 20ºC higher than the case temperature directly below this
MOSFET. The Mil-HDBK-1547A component derating guideline
calls for a maximum component temperature of 105ºC. Figure
5 therefore has one power derating curve that ensures this limit
is maintained. It has been SynQor’s extensive experience that
reliable long-term converter operation can be achieved with a
maximum component temperature of 125ºC. In extreme cases,
a maximum temperature of 145ºC is permissible, but not recommended for long-term operation where high reliability is required.
Derating curves for these higher temperature limits are also
included in Figure 5. The maximum case temperature at which
the converter should be operated is 135ºC.
When the converter is mounted on a metal plate, the plate will
help to make the converter’s case bottom a uniform temperature.
How well it does so depends on the thickness of the plate and
on the thermal conductance of the interface layer (e.g. thermal
grease, thermal pad, etc.) between the case and the plate. Unless
this is done very well, it is important not to mistake the plate’s
temperature for the maximum case temperature. It is easy for
them to be as much as 5-10ºC different at full power and at high
temperatures. It is suggested that a thermocouple be attached
directly to the converter’s case through a small hole in the plate
when investigating how hot the converter is getting. Care must
also be made to ensure that there is not a large thermal resistance
between the thermocouple and the case due to whatever adhesive might be used to hold the thermocouple in place.
INPUT SYSTEM INSTABILITY: This condition can occur
because any DC-DC converter appears incrementally as a
negative resistance load. A detailed application note titled
“Input System Instability” is available on the SynQor website
which provides an understanding of why this instability arises,
and shows the preferred solution for correcting it.
www.synqor.com
Doc.# 005-MQ2728S Rev. B
09/16/08
Page 12
MQFL-270-28S
Output: 28.0 V
Current: 4 A
Technical Specification
CONSTRUCTION AND ENVIRONMENTAL STRESS SCREENING OPTIONS
Screening
Consistent with
MIL-STD-883F
B-Grade
(-40 ºC to +85 ºC)
C-Grade
(-40 ºC to +100 ºC)
ES-Grade
(-55 ºC to +125 ºC)
(Element Evaluation)
HB-Grade
(-55 ºC to +125 ºC)
(Element Evaluation)
Internal Visual
*
Yes
Yes
Yes
Yes
Temperature Cycle
Method 1010
No
No
Condition B
(-55 ºC to +125 ºC)
Condition C
(-65 ºC to +150 ºC)
Constant
Acceleration
Method 2001
(Y1 Direction)
No
No
500g
Condition A
(5000g)
Burn-in
Method 1015
Load Cycled
• 10s period
• 2s @ 100% Load
• 8s @ 0% Load
12 Hrs @ +100 ºC
24 Hrs @ +125 ºC
96 Hrs @ +125 ºC
160 Hrs @ +125 ºC
Final Electrical Test
Method 5005
(Group A)
+25 ºC
+25 ºC
-45, +25, +100 ºC
-55, +25, +125 ºC
Anodized Package
Full QorSeal
Full QorSeal
Full QorSeal
*
*
Yes
Yes
Ruggedized
QorSeal
QorSeal
QorSeal
Mechanical Seal,
Thermal, and Coating
Process
External Visual
Construction Process
2009
* Per IPC-A-610 (Rev. D) Class 3
MilQor converters and filters are offered in four variations of construction technique and environmental stress screening options. The
three highest grades, C, ES, and HB, all use SynQor’s proprietary QorSeal™ Hi-Rel assembly process that includes a Parylene-C coating
of the circuit, a high performance thermal compound filler, and a nickel barrier gold plated aluminum case. The B-grade version uses
a ruggedized assembly process that includes a medium performance thermal compound filler and a black anodized aluminum case†.
Each successively higher grade has more stringent mechanical and electrical testing, as well as a longer burn-in cycle. The ES- and
HB-Grades are also constructed of components that have been procured through an element evaluation process that pre-qualifies each
new batch of devices.
† Note: Since the surface of the black anodized case is not guaranteed to be electrically conductive, a star washer or similar device
should be used to cut through the surface oxide if electrical connection to the case is desired.
Product # MQFL-270-28S
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-MQ2728S Rev. B
09/16/08
Page 13
MQFL-270-28S
Output: 28.0 V
Current: 4 A
Technical Specification
0.093
[2.36]
1
2
3
4
5
6
+VIN
IN RTN
CASE
ENA 1
SYNC OUT
SYNC IN
12
11
10
9
8
7
ENA 2
SHARE
MQFL-270-28S-X-HB
DC-DC CONVERTER
270Vin 28.0 Vout @ 4 A
+SNS
-SNS
OUT RTN
S/N 0000000 D/C 3205-301 CAGE 1WX10
+VOUT
0.250 [6.35]
0.200 [5.08]
TYP. NON-CUM.
1.50 [32.10]
1.260
[32.00]
0.220 [5.59]
PIN
2.50 [63.50]
2.76 [70.10]
3.00 [76.20]
0.050 [1.27]
0.28 [3.25]
0.220 [5.59]
2.96 [75.2]
0.228 [5.79]
0.390 [9.91]
+VIN
CASE
ENA 1
SYNC OUT
SYNC IN
Pin #
0.140 [3.56]
0.250 [6.35]
TYP
IN RTN
PACKAGE PINOUTS
0.300 [7.62]
1.15 [29.21]
1
2
3
4
5
6
Case X
ENA 2
SHARE
MQFL-270-28S-X-HB
DC-DC CONVERTER
270Vin 28.0 Vout @ 4 A
+SNS
-SNS
OUT RTN
S/N 0000000 D/C 3205-301 CAGE 1WX10
+VOUT
1.750 [44.45]
1
2
3
4
5
6
7
8
9
10
11
12
0.250 [6.35]
12
2.00
11
[50.80]
10
1.50
9 [38.10]
8
1.750
7
[44.45]
0.200 [5.08]
TYP. NON-CUM.
0.040 [1.02]
PIN
0.050 [1.27]
0.220 [5.59]
0.375 [9.52]
2.50 [63.50]
0.390 [9.91]
2.96 [75.2]
0.228 [5.79]
Case Y
Case W (variant of Y)
Case Z (variant of Y)
0.250 [6.35]
NOTES
0.250 [6.35]
0.200 [5.08]
TYP. NON-CUM.
0.040 [1.02]
PIN
0.420 [10.7]
0.040 [1.02]
PIN
0.220 [5.59]
0.050 [1.27]
0.050 [1.27]
0.220 [5.59]
2.80 [71.1]
0.525 [13.33]
0.050 [1.27]
2.80 [71.1]
0.525
[13.33]
0.390 [9.91]
Product # MQFL-270-28S
0.200 [5.08]
TYP. NON-CUM.
0.420 [10.7]
Phone 1-888-567-9596
0.390
[9.91]
www.synqor.com
Function
POSITIVE INPUT
INPUT RETURN
CASE
ENABLE 1
SYNC OUTPUT
SYNC INPUT
POSITIVE OUTPUT
OUTPUT RETURN
- SENSE
+ SENSE
SHARE
ENABLE 2
1) Case: Aluminum with gold over
nickel plate finish for the C-, ES-, and
HB-Grade products.
Aluminum with black anodized finish
for the B-Grade products.
2) Pins: Diameter: 0.040” (1.02mm)
Material: Copper
Finish: Gold over Nickel plate
3) All dimensions as inches (mm)
4) Tolerances: a) x.xx +0.02”
(x.x +0.5mm)
b) x.xxx +0.010”
(x.xx +0.25mm)
5) Weight: 2.8 oz. (79 g) typical
6) Workmanship: Meets or exceeds
IPC-A-610C Class III
Doc.# 005-MQ2728S Rev. B
09/16/08
Page 14
MQFL-270-28S
Output: 28.0 V
Current: 4 A
Technical Specification
MilQor MQFL FAMILY MATRIX
The tables below show the array of MQFL converters available. When ordering SynQor converters, please ensure that you use
the complete part number according to the table in the last page. Contact the factory for other requirements.
Single Output
1.5V
(1R5S)
1.8V
(1R8S)
2.5V
(2R5S)
3.3V
(3R3S)
5V
(05S)
6V
(06S)
7.5V
(7R5S)
9V
(09S)
12V
(12S)
15V
(15S)
28V
(28S)
40A
40A
40A
30A
24A
20A
16A
13A
10A
8A
4A
40A
40A
40A
30A
24A
20A
16A
13A
10A
8A
4A
40A
40A
40A
30A
20A
17A
13A
11A
8A
6.5A
3.3A
40A
40A
40A
30A
24A
17A
13A
11A
8A
6.5A
4A
40A
40A
40A
30A
24A
20A
16A
13A
10A
8A
4A
40A
40A
40A
30A
20A
17A
13A
11A
8A
6.5A
3.3A
40A
40A
30A
22A
15A
12A
10A
8A
6A
5A
2.7A
MQFL-28
16-40Vin Cont.
16-50Vin 1s Trans.*
Absolute Max Vin = 60V
MQFL-28E
16-70Vin Cont.
16-80Vin 1s Trans.*
Absolute Max Vin =100V
MQFL-28V
16-40Vin Cont.
5.5-50Vin 1s Trans.*
Absolute Max Vin = 60V
MQFL-28VE
16-70Vin Cont.
5.5-80Vin 1s Trans.*
Absolute Max Vin = 100V
MQFL-270
155-400Vin Cont.
155-475Vin 0.1s Trans.*
Absolute Max Vin = 550V
MQFL-270E
130-475Vin Cont.
130-520Vin 0.1s Trans.*
Absolute Max Vin = 600V
MQFL-270L
65-350Vin Cont.
65-475Vin 0.1s Trans.*
Absolute Max Vin = 550V
Dual Output
5V
(05D)
12V
(12D)
15V
(15D)
MQFL-28
16-40Vin Cont.
16-50Vin 1s Trans.*
Absolute Max Vin = 60V
8A
Total
16-40Vin Cont.
16-50Vin 1s Trans.*
Absolute Max Vin = 60V
24A Total 10A Total
8A
Total
16-70Vin Cont.
16-80Vin 1s Trans.*
Absolute Max Vin =100V
8A
Total
6.5A
Total
16-40Vin Cont.
5.5-50Vin 1s Trans.*
Absolute Max Vin = 60V
20A Total
8A
Total
6.5A
Total
16-70Vin Cont.
5.5-80Vin 1s Trans.*
Absolute Max Vin = 100V
155-400Vin Cont.
155-475Vin 0.1s Trans.*
Absolute Max Vin = 550V
22A/
±1A
22A/
±0.8A
15A/
±1A
15A/
±0.8A
2.5A/
±0.8A
22A/
±1A
22A/
±0.8A
15A/
±1A
15A/
±0.8A
2.5A/
±0.8A
22A/
±1A
22A/
±0.8A
15A/
±1A
15A/
±0.8A
2.5A/
±0.8A
22A/
±1A
22A/
±0.8A
15A/
±1A
15A/
±0.8A
2.5A/
±0.8A
22A/
±1A
22A/
±0.8A
15A/
±1A
15A/
±0.8A
2.5A/
±0.8A
22A/
±1A
22A/
±0.8A
15A/
±1A
15A/
±0.8A
2.5A/
±0.8A
22A/
±1A
22A/
±0.8A
15A/
±1A
15A/
±0.8A
2.5A/
±0.8A
MQFL-270E
20A Total
8A
Total
6.5A
Total
130-475Vin Cont.
130-520Vin 0.1s Trans.*
Absolute Max Vin = 600V
15A
Total
6A
Total
5A
Total
65-350Vin Cont.
65-475Vin 0.1s Trans.*
Absolute Max Vin = 550V
MQFL-270L
65-350Vin Cont.
65-475Vin 0.1s Trans.*
Absolute Max Vin = 550V
30V/±15V
(3015T)
MQFL-270
24A Total 10A Total 8A Total
MQFL-270E
130-475Vin Cont.
130-520Vin 0.1s Trans.*
Absolute Max Vin = 600V
5V/±15V
(0515T)
MQFL-28VE
MQFL-270
155-400Vin Cont.
155-475Vin 0.1s Trans.*
Absolute Max Vin = 550V
5V/±12V
(0512T)
MQFL-28V
20A Total
MQFL-28VE
16-70Vin Cont.
5.5-80Vin 1s Trans.*
Absolute Max Vin = 100V
3.3V/±15V
(3R315T)
MQFL-28E
MQFL-28V
16-40Vin Cont.
5.5-50Vin 1s Trans.*
Absolute Max Vin = 60V
3.3V/±12V
(3R312T)
MQFL-28
24A Total 10A Total
MQFL-28E
16-70Vin Cont.
16-80Vin 1s Trans.*
Absolute Max Vin =100V
Triple Output
MQFL-270L
(75Wmax Total Output Power)
*Converters may be operated continuously at the highest transient input voltage, but some
component electrical and thermal stresses would be beyond MIL-HDBK-1547A guidelines.
Product # MQFL-270-28S
Phone 1-888-567-9596
www.synqor.com
†80% of total output current available on
any one output.
Doc.# 005-MQ2728S Rev. B
09/16/08
Page 15
MQFL-270-28S
Output: 28.0 V
Current: 4 A
Technical Specification
PART NUMBERING SYSTEM
The part numbering system for SynQor’s MilQor DC-DC converters follows the format shown in the table below.
Model
Name
MQFL
Input
Voltage
Range
28
28E
28V
28VE
270
270E
270L
Output Voltage(s)
Single
Output
Dual
Output
Triple
Output
1R5S
1R8S
2R5S
3R3S
05S
06S
7R5S
09S
12S
15S
28S
05D
12D
15D
3R312T
3R315T
0512T
0515T
3015T
Example:
Package Outline/
Pin Configuration
Screening
Grade
X
Y
W
Z
B
C
ES
HB
MQFL – 270 – 28S – Y – ES
APPLICATION NOTES
A variety of application notes and technical white papers can be downloaded in pdf format from the SynQor website.
PATENTS
SynQor holds the following patents, one or more of which might apply to this product:
5,999,417
6,927,987
6,222,742
7,050,309
6,545,890
7,072,190
6,577,109
7,085,146
6,594,159
7,119,524
6,731,520
7,269,034
6,894,468
7,272,021
6,896,526
7,272,023
Contact SynQor for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
Product # MQFL-270-28S
978-849-0600
888-567-9596
978-849-0602
[email protected]
www.synqor.com
155 Swanson Road
Boxborough, MA 01719
USA
Phone 1-888-567-9596
Warranty
SynQor offers a two (2) year limited warranty. Complete warranty
information is listed on our website or is available upon request from
SynQor.
Information furnished by SynQor is believed to be accurate and reliable.
However, no responsibility is assumed by SynQor for its use, nor for any
infringements of patents or other rights of third parties which may result
from its use. No license is granted by implication or otherwise under any
patent or patent rights of SynQor.
www.synqor.com
Doc.# 005-MQ2728S Rev. B
09/16/08
Page 16