AMIS-39101: Octal High-Side Driver with Protection Data Sheet 1.0 General Description The AMIS-39101 is a robust high-side driver IC featuring eight independent high current output drive channels along with a number of integrated fault-protection circuits. This highly integrated product is designed for controlled delivery of power to a large variety of loads in industrial applications including motors, relays and LED arrays, among others. With all driver output channels in the conducting state, each channel can source up to 350mA of continuous current (resistive load). In cases where all output drivers are not active, higher output current per channel can be achieved provided that the thermal limits of the device are not exceeded. Furthermore, in order to minimize system cost each output driver has built-in fly-back diodes. The device withstands short-circuits to ground and supply, respectively. It is designed with an array of integrated protection features including over-temperature and over-current detection and shut down. The integrated charge pump requires only one external capacitor and provides for operation of the critical fault-protection circuitry even in case of low supply voltages. The device can be interfaced to a variety of microcontrollers via the serial peripheral interface (SPI) link, in turn allowing for monitoring and controlling the state of each of the output drivers individually. In this case, at the onset of a potential hazardous situation the drivers are switched off and the diagnostic state of the drivers can be extracted via the SPI interface. The device also features a power down mode for reduced power consumption and has high built-in electrostatic discharge (ESD) protection capability for robust operation. 2.0 Key Features • • • • • • • • • • • • Eight high-side output drivers Up to 830mA continuous current per driver pair (resistive load) Charge pump with one external capacitor SPI Short-circuit protection Diagnostic features Power-down mode Internal thermal shutdown 3.3V and 5V microcontroller compliant Excellent system ESD Automotive compliant SO28 package with low Rthja 3.0 Typical Applications • • • • • Actuator control LED drivers Relays and solenoids Industrial process control Automotive load management 4.0 Ordering Information Product Name AMIS39101AGA Package PSOP 300-28 (JEDEC MS-013) AMI Semiconductor – November 06 - M-20638-001 www.amis.com Temperature Range -40°C…85°C 1 AMIS-39101: Octal High-Side Driver with Protection 5.0 Block Diagram Figure 1: Block Diagram AMI Semiconductor – November 06 - M-20638-001 www.amis.com 2 Data Sheet AMIS-39101: Octal High-Side Driver with Protection Data Sheet 6.0 Typical Application Diagram Figure 2: Typical Application Diagram 6.1 External Components It is important to properly decouple the power supplies of the chip with external capacitors that have good high frequency properties. The VS1, VS2, VS3, and VS4 pins are shorted on the PCB level. Also GND1, GND2, GND3, GND4, GND5, GND6, TEST, TEST1, and TEST2 are shorted on the PCB level. Table 1: External Components Component Function Min. CVS 100 Decoupling capacitor; X7R Ccharge_pump (1) Charge pump capacitor Value 0.47 EMC connector on connector 1 Cout (2) Decoupling capacitors; 50V 22 CVDD Decoupling capacitors; 50V 22 RLoad Load resistance 65 LLoad Load inductance at maximum current 300 Notes: (1) (2) The capacitor must be placed close to the AMIS-39101 pins on the PCB. Both capacitors are optional and depend on the final application and board layout. AMI Semiconductor – November 06 - M-20638-001 www.amis.com 3 Tol. [%] Units ± 20 nF 47 (2) Cout Max. nF nF ± 20 nF ± 20 nF ± 10 350 Ω mH AMIS-39101: Octal High-Side Driver with Protection 7.0 Pin Description Figure 3: Pin Description of the AMIS-39101 Table 2: Pin Out Pin Name 1 TEST1 2 CLK 3 WR 4 OUT1 5 VS1 6 OUT2 7 GND1 8 GND2 9 OUT3 10 VS2 11 OUT4 12 DIN 13 DOUT 14 TEST2 15 GND3 16 TEST 17 CAPA1 18 OUT5 19 VS3 20 OUT6 21 GND4 22 GND5 23 OUT7 24 VS4 25 OUT8 26 PDB 27 VDDN 28 GND6 Description Connect to GND Schmitt trigger SPI CLK input Schmitt trigger SPI write enable input HS driver output VS power supply HS driver output Power ground and thermal dissipation path junction-to-PCB Power ground and thermal dissipation path junction-to-PCB S driver output VS power supply HS driver output SPI input pin (Schmitt trigger or CMOS inverter) Digital three state output for SPI Connect to GND Power ground and thermal dissipation path junction-to-PCB Connect to GND Charge pump capacitor pin HS driver output VS power supply HS driver output Power ground and thermal dissipation path junction-to-PCB Power ground and thermal dissipation path junction-to-PCB HS driver output VS power supply HS driver output Schmitt trigger power-down input Digital supply Power ground and thermal dissipation path junction-to-PCB AMI Semiconductor – November 06 - M-20638-001 www.amis.com 4 Data Sheet AMIS-39101: Octal High-Side Driver with Protection Data Sheet 8.0 Electrical and Environmental Ratings 8.1 Absolute Maximum Ratings Stress levels above those listed in this paragraph may cause immediate and permanent device failure. It is not recommended that more than one of these conditions be applied simultaneously. Table 3: Absolute Maximum Ratings Symbol Description VDDN Power supply voltage VS power supply on pins VS1 to VS4, load dump, VS Pulse 5b 400ms (1) Maximum output current OUTx pins Iout_ON The HS driver is switched on (1) Maximum output current OUTx pins Iout_OFF The HS driver is switched off I_OUT_VS Maximum output current VS1, 2, 3, 4 pins Vcapa1 DC voltage on pin CAPA1 Vdig_in Voltage on digital inputs CLK, PDB, WR, DIN (2) Pins that connect the application (pins VS1..4 and Out1..8) VESD (2) All other pins (3) VESD ESD according charged device model Tj Junction temperature (T<100 hours) Tmr Ambient temperature under bias Notes: (1) (2) (3) Min. GND - 0.3 Max. 6 Unit V GND - 0.3 35 V -3000 350 mA -350 350 mA -700 0 -0.3 -4 -2 -750 -40 -40 3750 VS+16.5 VDDN+0.3 +4 +2 +750 175 85 mA V V kV kV V °C °C The power dissipation of the chip must be limited not to exceed the maximum junction temperature Tj. According to HBM standard MIL-STD-883 method 3015.7. According to norm EOS/ESD-STM5.3.1-1999 robotic mode. 8.2 Thermal Characteristics Table 4: Thermal Characteristics of the Package Symbol Description Rth(vj-a) Thermal resistance from junction to ambient in power-SO28 package Conditions In free air Table 5: Thermal Characteristics of the AMIS-39101 on a PCB PCB Design Conductivity Top and Bottom Layer Two layer (35um) Copper planes according to Figure 4 + 25% copper for the remaining areas Two layer (35um) Copper planes according to Figure 4 + 0% copper for the remaining areas Four layer JEDEC: 25% copper coverage EIA/JESD51-7 One layer JEDEC: 25% copper coverage EIA/JESD51-3 Note: (1) These values are for general information purposes only, and will change based on each specific PCB design. AMI Semiconductor – November 06 - M-20638-001 www.amis.com 5 Value 145 Unit K/W (1) Unit K/W K/W K/W Rthja 24 53 25 46 K/W AMIS-39101: Octal High-Side Driver with Protection 7.5 17.9 Top PCB view 5 mm 5 mm 5 mm 114.3 5 mm GND copper 76.2 Bottom PCB view 114.3 Ground plane GND copper 25 % filled by GND copper 76.2 Figure 4: Layout Recommendation for Thermal Characteristics AMI Semiconductor – November 06 - M-20638-001 www.amis.com 6 Data Sheet AMIS-39101: Octal High-Side Driver with Protection Data Sheet 8.3 Electrical Parameters Operation outside the operating ranges for extended periods may affect device reliability. Total cumulative dwell time above the maximum operating rating for the power supply or temperature must be less than 100 hours. The parameters below are independent from load type (see Section 8.4). 8.3.1. Operating Ranges Table 6: Operating Ranges Symbol Description Min. Max. Unit VDDN Digital power supply voltage 3.1 5.5 V Vdig_in Voltage on digital inputs CLK, PDB, WR, DIN -0.3 VDDN V VS power supply on Pins VS1 to VS4 3.5 28 V Ambient temperature -40 85 °C Min. Max. Unit 3.5 mA 25 µA 40 µA 10 µA 1.6 mA 1 3 2 Ω Ω A VS (1) Tamb Note: (1) The power dissipation of the chip must be limited not to exceed maximum junction temperature Tj of 130°C. 8.3.2. Electrical Characteristics Table 7: Electrical Characteristics Symbol Description Consumption on VS without load currents (1) I_VS_norm In normal mode of operation PDB = high Sum of VS and VDDN consumption in power-down mode of operation (1)(2) I_PDB_3.3 PDB = low, VDDN 3.3V, VS = 24V, 23°C ambient CLK and WR are at VDDN voltage Sum of VS and VDDN consumption in power-down mode of operation (1)(2) I_PDB_5 PDB = low, VDDN 5V, VS = 24V, 23°C ambient CLK and WR are at VDDN voltage I_PDB_MAX_VS VS consumption in power-down mode of operation PDB = low, VS = 28V Consumption on VDDN (1) In normal mode of operation PDB = high I_VDDN_norm CLK is 500kHz, VDDN = 5.5V, VS = 28V On resistance of the output drivers 1 through 8 t VS= 24V (nominal VS power supply condition) R_on_1..8 t VS = 4.6V (worst case VS power supply condition) (1) I_OUT_lim_x Internal over-current limitation of HS driver outputs The time from short of HS driver OUTx pin to GND and the driver deactivation; driver is Off T_shortGND_HSdoff Detection works from VS minimum of 7V VDDN minimum is 3V (1) TSD_H High TSD threshold for junction temperature (temperature rising) TSD_HYST TSD hysteresis for junction temperature Notes: (1) (2) The power dissipation of the chip must be limited not to exceed maximum junction temperature Tj. The cumulative operation time mentioned above may cause permanent device failure. 8.4 Load Specific Parameters High-side driver parameters for specific loads are specified in following categories: A. Parameters for inductive loads up to 350mH and Tambient up to 85°C B. Parameters for inductive loads up to 300mH and Tambient up to 85°C C. Parameters for resistive loads and Tambient up to 85°C AMI Semiconductor – November 06 - M-20638-001 www.amis.com 7 0.65 5,4 130 9 µs 170 18 °C °C AMIS-39101: Octal High-Side Driver with Protection Table 8: Load Specific Characteristics A. Inductive Load up to 350mH and Tambient up to 85°C Symbol Description Maximum output per HS driver, all eight drivers might be active I_OUT_ON_max. simultaneously B. Inductive Load up to 300mH and Tambient up to 85°C Maximum output per HS driver, all eight drivers might be active I_OUT_ON_max. simultaneously C. Resistive Load and Tambient up to 85°C Maximum output per HS driver, all eight drivers might be active I_OUT_ON_max. simultaneously Maximum output per one HS driver, only one can be active Maximum output per HS driver, only two HS drivers from a different pair can be active simultaneously Maximum output per one HS driver pair Min. Data Sheet Max. Unit 240 mA 275 mA 350 mA 650 mA 500 mA 830 mA Note: The parameters above are not tested in production but are guaranteed by design. The overall current capability limitations need to be respected at all times. The maximum current specified in Table 8 cannot always be obtained. The practically obtainable maximum drive current heavily depends on the thermal design of the application PCB (see Section 8.2). The available power in the package is: (TSD_H - T_ambient) / Rthja With TSD_H = 130°C and Rthja according to Table 5. 8.5 Charge Pump The high-side drivers use floating NDMOS transistors as power devices. To provide the gate voltages for the NDMOS of the high-side drivers, a charge pump is integrated. The storage capacitor is an external one. The charge pump oscillator has typical frequency of 4MHz. 8.6 Diagnostics 8.6.1. Short Circuit Diagnostics The diagnostic circuit in the AMIS-39101 monitors the actual output status at the pins of the device and stores the result in the diagnostic register which is then latched in the output register at the rising edge of the WR-pin. Each driver has its corresponding diagnostic bit DIAG_x. By comparing the actual output status (DIAG_x) with the requested driver status (CMD_x) you can diagnose the correct operation of the application according to Table 9. 8.6.2. Thermal Shutdown (TSD) Diagnostic In case of TSD activation, all bits DIAG 1 to DIAG 8 in the SPI output register are set into the fault state and all drivers will be switched off (see Table 9). The TSD error condition is active until it is reset by the next correct communication on SPI interface (i.e. number of clock pulses during WR=0 is divisible by 8), provided that the device has cooled down under the TSD trip point. Table 9: OUT Diagnostics Requested Driver Status On On CMD_x 1 1 Actual Output Status High Low DIAG_x 1 0 Off 0 High 1 Off 0 Low 0 Notes: (1) (2) Diagnosis Normal state (2) Short to ground or TSD (1) Short to VS or missing load or (2) TSD (1) Normal state The correct diagnostic information is available after T_diagnostic_OFF time. All 8 diagnostic bits DIAG_x must be in the fault condition to conclude a TSD diagnostic. AMI Semiconductor – November 06 - M-20638-001 www.amis.com 8 AMIS-39101: Octal High-Side Driver with Protection Data Sheet 8.6.3. Ground Loss Due to its design, the AMIS-39101 is protected for withstanding module ground loss and driver output shorted to ground at the same time. 8.6.4. Power Loss Table 10: Power Loss VDDN VS 0 0 0 1 1 0 1 1 Possible Case System stopped Start case or sleeping mode with missing VDDN Missing VS supply VDDN normally present System functional Action Nothing Eight switches in the off-state Power down consumption on VS Eight switches in the off-state Normal consumption on VDDN Nominal functionality 8.7 SPI interface The serial peripheral interface (SPI) is used to allow an external microcontroller (MCU) to communicate with the device. The AMIS-39101 acts always as a slave and it can’t initiate any transmission. 8.7.1. SPI Transfer Format and Pin Signals The SPI block diagram and timing characteristics are shown in Figure 6 and Figure 7. During an SPI transfer, data is simultaneously sent to and received from the device. A serial clock line (CLK) synchronizes shifting and sampling of the information on the two serial data lines (DIN and DOUT). DOUT signal is the output from the AMIS-39101 to the external MCU and DIN signal is the input from the MCU to the AMIS-39101. The WR-pin selects the AMIS-39101 for communication and can also be used as a chip select (CS) in a multiple-slave system. The WR-pin is active low. If AMIS-39101 is not selected, DOUT is in high impedance state and it does not interfere with SPI bus activities. Since AMIS-39101 always shifts data out on the rising edge and samples the input data also on the rising edge of the CLK signal, the MCU SPI port must be configured to match this operation. SPI clock idles high between the transferred bytes. The diagram in Figure 7 represents the SPI timing diagram for 8-bit communication. Communication starts with a falling edge on the WR-pin which latches the status of the diagnostic register into the SPI output register. Subsequently, the CMD_x bits – representing the newly requested driver status – are shifted into the input register and simultaneously, the DIAG_x bits – representing the actual output status – are shifted out. The bits are shifted with x=1 first and ending with x=8. At the rising edge of the WR-pin, the data in the input register is latched into the command register and all drivers are simultaneously switching to the newly requested status. SPI communication is ended. In case the SPI master does only support 16-bit communication, then the master must first send 8 clock pulses with dummy DIN data and ignoring the DOUT data. For the next 8 clock pulses the above description can be applied. The required timing for serial to peripheral interface is shown in Table 11. AMI Semiconductor – November 06 - M-20638-001 www.amis.com 9 AMIS-39101: Octal High-Side Driver with Protection Table 11: Digital Characteristics Symbol Description T_CLK Maximum applied clock frequency on CLK input T_DATA_ready Time between falling edge on WR and first bit of data ready on DOUT output (driver going from HZ state to output of first diagnostic bit) T_CLK_first First clock edge from falling edge on WR (1) T_setup Setup time on DIN (1) T_hold Hold time on DIN T_DATA_next Time between rising edge on CLK and next bit ready on DOUT (capa on DOUT is 30pF max.) T_SPI_END Time between last CLK edge and WR rising edge T_risefall Rise and fall time of all applied signals (maximum loading capacitance is 30pF) T_WR Time between two rising edge on WR (repetition of the same command) Min. Data Sheet Max. 500 2 Unit kHz µs 100 µs ns ns ns 20 µs ns 3 20 20 1 5 300 µs Note: (1) Guaranteed by design Normal mode verification: • The command is the set of eight bits loaded via SPI, which drives the eight HS drivers on or off. • The command is activated with rising edge on WR pin. Table 12: Digital Characteristics Symbol T_command_L_max. T_command_R (1) (1) T_PDB_recov Description Min. Minimum time between two opposite commands for inductive loads and maximum HS driver current of 275mA Minimum time between two opposite commands for resistive loads and maximum HS driver current of 350mA The time between the rising edge on the PDB input and 90 percent of VS-1V on all HS driver outputs. (all drivers are activated, pure resistive load 35mA on all outputs) Note: (1) Guaranteed by design AMI Semiconductor – November 06 - M-20638-001 www.amis.com 10 Max. Unit 1 s 2 ms 1 ms AMIS-39101: Octal High-Side Driver with Protection Data Sheet Figure 5: Timing for Power-down Recovery DOUT OUTPUT REGISTER INPUT REGISTER DIN CMD8 CMD DRIVER COMMAND CMD8 DIAG CMD1 8 DIAGNOSTIC REGISTER DIAG CMD1 MEMOCMD 8 CMDx DIAGx High Side Driver OUTx Figure 6: SPI Block Diagram AMI Semiconductor – November 06 - M-20638-001 www.amis.com STATE DIAG 11 DIAG 1 REGISTER MEMO DIAG DIAG 1 AMIS-39101: Octal High-Side Driver with Protection Data Sheet Transfer from input registers to the com m and registers (Rising edge on W R) Transfer data from diagnostic registers to the output registers Falling edge on W R WR CLK 1 2 3 4 5 6 7 8 CM D CM D CMD CM D CMD CMD CMD CM D 5 6 7 3 4 1 2 8 DIN O UT DIN : DRIVER COMM AND DOUT DIAG DIAG DIAGDIAG DIAG DIAG DIAG DIAG 5 6 7 2 3 4 8 1 High Z IN DO UT: O UTPU Ts THE STATE O F DIAG NO STICs O UT1 to 8 Figure 7: Timing Diagram AMI Semiconductor – November 06 - M-20638-001 www.amis.com 12 High Z AMIS-39101: Octal High-Side Driver with Protection 9.0 Assembly and Delivery Figure 8: Package Outline Drawing For detailed mechanical data, please refer to the AMIS Packaging Handbook; (http://www.amis.com/tech_resources/packaging/index.html), specification number 16505. AMI Semiconductor – November 06 - M-20638-001 www.amis.com 13 Data Sheet AMIS-39101: Octal High-Side Driver with Protection Data Sheet 10.0 Quality and Reliability A quality system with certification against TS16949 is maintained. An AEC-Q100 compatible product qualification is performed. Monitoring of production is performed according to the dedicated AMIS specifications for assembly and wafer fabrication. All products are tested using a production test program. Lot conformance to specification in volume production is guaranteed by means of following quality conformance tests: Table 13: Qualification QC Test Electrical functional and parametric External visual (mechanical) External visual (cosmetic) Conditions To product data sheet Physical damage to body or leads (e.g. bent leads) Dimensions affecting PCB manufacturability (e.g. coplanarity) Correctness of marking All other cosmetic defects Each production lot will be accompanied with a Certificate of Conformance. 11.0 Revision History Table 14: Revision History Revision Date 0.1 Various Description Initial document AMI Semiconductor – November 06 - M-20638-001 www.amis.com 14 AQL Level 0.04 Inspection Level II 0.15 II 0.65 II AMIS-39101: Octal High-Side Driver with Protection Data Sheet 12.0 Company or Product Inquiries For more information about AMI Semiconductor’s products or services visit our Web site at http://www.amis.com. Devices sold by AMIS are covered by the warranty and patent indemnification provisions appearing in its Terms of Sale only. AMIS makes no warranty, express, statutory, implied or by description, regarding the information set forth herein or regarding the freedom of the described devices from patent infringement. AMIS makes no warranty of merchantability or fitness for any purposes. AMIS reserves the right to discontinue production and change specifications and prices at any time and without notice. AMI Semiconductor's products are intended for use in commercial applications. Applications requiring extended temperature range, unusual environmental requirements, or high reliability applications, such as military, medical life-support or life-sustaining equipment, are specifically not recommended without additional processing by AMIS for such applications. Copyright ©2006 AMI Semiconductor, Inc. AMI Semiconductor – November 06 - M-20638-001 www.amis.com 15