MINMAX S220R

S200R Series
2W, Low Cost DIP, Single & Dual Output DC/DC Converters
Key Features
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Low Cost
500VDC Isolation
MTBF > 800,000 Hours
40mV P-P Ripple and Noise
Input 5, 12, 24 and 48VDC
Output 5, 12, 15, {12 and {15VDC
Temperature Performance -25] to +71]
Short Circuit Protection
UL 94V-0 Package Material
Internal SMD Construction
Minmax's S200R Model 2W DC/DC's are specially
designed to provide 40mA output ripple, continuous short
circuit in a low-profile 24-pin DIP package.
The series consists of 20 models with input voltages of
5V, 12V, 24V and 48VDC which offers regulated output
voltages of 5V, 12V, 15V, {12V and {15VDC.
The -25] to +71] operating temperature range makes
it ideal for data communication equipments, mobile battery
driven equipments, distributed power systems,
telecommunication equipments, mixed analog/digital
subsystems, automatic test instrumentation and industrial
robot systems.
$
Low Cost
500
VDC
Low Noise
I/O Isolation
Block Diagram
Single Output
Dual Output
Positive
Regulator
+Vin
LC
Filter
+Vo
Positive
Regulator
+Vin
Bipolar
Push-Pull
Inverter
LC
Filter
-Vin
-Vin
-Vo
1
MINMAX
Bipolar
Push-Pull
Inverter
+Vo
Com.
Negative
Regulator
-Vo
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S200R Series
Model Selection Guide
Model
Number
S201R
S202R
S203R
S204R
S205R
S206R
S207R
S208R
S209R
S210R
S211R
S212R
S213R
S214R
S215R
S216R
S217R
S218R
S219R
S220R
Input
Voltage
Output
Voltage
VDC
VDC
5
12
15
{12
{15
5
12
15
{12
{15
5
12
15
{12
{15
5
12
15
{12
{15
5
(4.5 ~ 5.5)
12
(10.8 ~ 13.2)
24
(21.6 ~ 26.4)
48
(43.2 ~ 52.8)
Output Current
Max.
mA
400
165
133
{83
{66
400
165
133
{83
{66
400
165
133
{83
{66
400
165
133
{83
{66
Input Current
Min.
mA
@Max. Load
mA (Typ.)
800
730
690
740
770
330
295
265
280
280
163
135
135
135
135
83
70
70
80
80
0
0
0
0
Reflected
Ripple
Current
@No Load
mA (Typ.)
mA (Typ.)
80
80
40
30
20
15
10
10
Efficiency
@Max. Load
% (Typ.)
50
54
57
53
51
50
56
62
59
59
51
61
61
61
61
50
59
59
51
51
Notes :
Absolute Maximum Ratings
Parameter
5VDC Input Models
12VDC
Input Models
Input Surge Voltage
( 1000 mS )
24VDC Input Models
48VDC Input Models
Lead Temperature (1.5mm from case for 10 Sec.)
Internal Power Dissipation
Min.
-0.7
-0.7
-0.7
-0.7
-----
Max.
7.5
15
30
55
260
3,000
Unit
VDC
VDC
VDC
VDC
]
mW
Exceeding the absolute maximum ratings of the unit could cause damage.
These are not continuous operating ratings.
1. Specifications typical at Ta=+25], resistive load,
nominal input voltage, rated output current unless
otherwise noted.
2. Transient recovery time is measured to within 1%
error band for a step change in output load of
50% to 100%.
3. Ripple & Noise measurement bandwidth is 0-20
MHz.
4. All DC/DC converters should be externally fused
at the front end for protection.
5. Other input and output voltage may be available,
please contact factory.
Environmental Specifications
Parameter
Operating Temperature
Operating Temperature
Storage Temperature
Humidity
Cooling
REV:0 2005/04
6. Specifications subject to change without notice.
Conditions
Ambient
Case
Min.
Max.
-25
+71
-25
+90
-40
+125
--95
Free-Air Convection
Unit
]
]
]
%
MINMAX
2
S200R Series
Input Specifications
Parameter
Input Voltage Range
Model
Min.
Max.
5V Input Models
4.5
5
5.5
12V Input Models
10.8
12
13.2
24V Input Models
21.6
24
26.4
48V Input Models
Reverse Polarity Input Current
Short Circuit Input Power
Typ.
All Models
Unit
VDC
43.2
48
52.8
---
---
0.5
A
---
---
2000
mW
Input Filter
Pi Filter
Output Specifications
Parameter
Conditions
Min.
Typ.
Max.
Unit
---
{2.0
{4.0
%
Dual Output, Balanced Loads
---
{1.0
{3.0
%
Line Regulation
Vin=Min. to Max.
---
{0.2
{0.5
%
Load Regulation
Io=10% to 100%
---
{0.2
{0.5
%
---
40
50
mV P-P
Output Voltage Accuracy
Output Voltage Balance
Ripple & Noise (20MHz)
---
---
75
mV P-P
Ripple & Noise (20MHz)
Ripple & Noise (20MHz)
Over Line, Load & Temp.
---
---
5
mV rms
Over Load
120
---
---
%
---
---
50
uS
---
---
{6
%
---
{0.01
{0.02
%/]
Transient Recovery Time
50% Load Step Change
Transient Response Deviation
Temperature Coefficient
Output Short Circuit
Continuous
General Specifications
Parameter
Conditions
Min.
Typ.
Max.
Unit
Isolation Voltage Rated
60 Seconds
500
---
---
VDC
Isolation Test Voltage
Flash Tested for 1 Second
550
---
---
VDC
Isolation Resistance
500VDC
1000
---
---
M[
Isolation Capacitance
100KHz,1V
---
100
150
pF
40
80
---
KHz
800
---
---
K Hours
Switching Frequency
MTBF
MIL-HDBK-217F @ 25], Ground Benign
Capacitive Load
Models by Vout
Maximum Capacitive Load
5V
12V
15V
{12V #
{15V #
Unit
470
470
470
220
220
uF
# For each output
Input Fuse Selection Guide
3
5V Input Models
12V Input Models
24V Input Models
48V Input Models
1500mA Slow - Blow Type
700mA Slow - Blow Type
350mA Slow - Blow Type
135mA Slow - Blow Type
MINMAX
REV:0 2005/04
80
80
70
70
Efficiency (%)
Efficiency (%)
S200R Series
60
50
50
40
40
30
60
Low
Nom
30
High
Low
Nom
Efficiency vs Input Voltage ( Dual Output )
90
90
80
80
70
70
Efficiency (%)
Efficiency (%)
Efficiency vs Input Voltage ( Single Output )
60
50
60
50
40
40
30
30
20
10
20
40
60
80
20
100
10
20
40
Load Current (%)
60
80
100
Load Current (%)
Efficiency vs Output Load ( Single Output )
Efficiency vs Output Load ( Dual Output )
100
100
100LFM
80
200LFM
80
60
Output Power (%)
Output Power (%)
High
Input Voltage (V)
Input Voltage (V)
400LFM
Natural
convection
40
20
60
100LFM
200LFM
Natural
convection
400LFM
40
20
0
〜
-25
0
50
60
70
90
80
Ambient Temperature
100
110
]
50
60
70
90
80
Ambient Temperature
Derating Curve ( 5V output only )
REV:0 2005/04
〜
-25
100
110
]
Derating Curve ( all other output )
MINMAX
4
S200R Series
Test Configurations
In applications where power is supplied over long lines and
output loading is high, it may be necessary to use a capacitor
at the input to ensure startup.
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with a inductor
Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 KHz) to
simulate source impedance.
Capacitor Cin, offsets possible battery impedance.
Current ripple is measured at the input terminals of the
module, measurement bandwidth is 0-500 KHz.
To Oscilloscope
+
+
Battery
+Vin
Lin
+
+Out
DC / DC
Converter
Current
Probe
DC Power
Source
Load
-Vin
Single Output
DC / DC
Converter
-Out
+Vin
+Out
Com.
-Vin
-Out
Load
Cin
-Vin
-Out
A good quality low ESR capacitor placed as close as
practicable across the load will give the best ripple and noise
performance.
To reduce output ripple, it is recommended to use 1.5uF
capacitors at the output.
+
Resistive
Scope
Load
+Vin
+Out
Single Output
DC / DC
Converter
DC Power
Source
-
-Vin
+
+Vin
Cout
Load
-Out
Copper Strip
Cout
Dual Output
DC / DC
Converter
DC / DC
Converter
Output Ripple Reduction
Copper Strip
Cout
-Vin
+
+Out
-Out
Use a Cout 0.33uF ceramic capacitor.
Scope measurement should be made by using a BNC
socket, measurement bandwidth is 0-20 MHz. Position the
load between 50 mm and 75 mm from the DC/DC Converter.
+Out
+Vin
-
Cin
Peak-to-Peak Output Noise Measurement Test
+Vin
Capacitor mounted close to the power module helps
ensure stability of the unit, it is recommended to use a good
quality low Equivalent Series Resistance (ESR < 1.0[ at 100
KHz) capacitor of a 2.2uF for the 5V input devices, a 1.0uF for
the 12V input devices and a 0.47uF for the 24V and 48V
devices.
Cout
Scope
Resistive
Load
DC Power
Source
Scope
-
+Out
Dual Output
DC / DC Com.
Converter
-Vin
Cout
Load
-Out
Design & Feature Considerations
Maximum Capacitive Load
Thermal Considerations
The S200R series has limitation of maximum connected
capacitance at the output.
The power module may be operated in current limiting
mode during start-up, affecting the ramp-up and the startup
time.
For optimum performance we recommend 220uF
maximum capacitive load for dual outputs and 470uF
capacitive load for single outputs.
The maximum capacitance can be found in the data sheet.
Many conditions affect the thermal performance of the
power module, such as orientation, airflow over the module
and board spacing. To avoid exceeding the maximum
temperature rating of the components inside the power
module, the case temperature must be kept below 90°C.
The derating curves are determined from measurements
obtained in an experimental apparatus.
Input Source Impedance
Position of air velocity
probe and thermocouple
The power module should be connected to a low
ac-impedance input source. Highly inductive source
impedances can affect the stability of the power module.
5
15mm / 0.6in
MINMAX
50mm / 2in
Air Flow
DUT
REV:0 2005/04
S200R Series
Mechanical Dimensions
Connecting Pin Patterns
Top View ( 2.54 mm / 0.1 inch grids )
Single Output
10.2 [0.40]
Side
0.50 [0.020]
2.0 [0.08]
2.54 [0.100]
2.5 [0.10]
3.8 [0.15]
31.8 [1.25]
10 11 12
Bottom
24 23 22
Tolerance
Pin
20.3 [0.80]
1 2 3
15.22 [0.600]
Dual Output
15 14 13
Millimeters
Inches
X.X{0.25
X.XX{0.01
X.XX{0.13
{0.05
X.XXX{0.005
{0.002
Pin Connections
Physical Characteristics
Pin
Single Output
Dual Output
1
+Vin
+Vin
2
NC
-Vout
3
NC
Common
10
-Vout
Common
11
+Vout
+Vout
12
-Vin
-Vin
13
-Vin
-Vin
14
+Vout
+Vout
15
-Vout
Common
22
NC
Common
23
NC
-Vout
24
+Vin
+Vin
31.8*20.3*10.2 mm
Case Size
:
Case Material
: Non-Conductive Black Plastic
Weight
: 12.1g
Flammability
: UL94V-0
1.25*0.80*0.40 inches
NC: No Connection
The S200R converter is encapsulated in a low thermal resistance molding compound that has excellent resistance/electrical
characteristics over a wide temperature range or in high humidity environments.
The encapsulant and unit case are both rated to UL 94V-0 flammability specifications.
Leads are tin plated for improved solderability.
REV:0 2005/04
MINMAX
8