MEANWELL HLG-40H-42

HLG-40H
40W Single Output Switching Power Supply
series
Features :
Universal AC input / Full range (up to 305VAC)
Built-in active PFC function
Protections: Short circuit / Overload / Over voltage / Over temperature
Cooling by free air convection
OCP point adjustable through output cable or internal potential meter
IP67 / IP65 design for indoor or outdoor installations
Three in one dimming function (1~10Vdc or PWM signal or resistance)
Suitable for LED lighting and moving sign applications
Compliance to worldwide safety regulations for lighting
Suitable for dry / damp / wet location or outdoor application
5 years warranty
110
F
HLG-40H-12 A
M
M
SELV
IP65 IP67
Blank : IP67 rated. Cable for I/O connection.
A : IP65 rated. Output voltage and constant current level can be adjusted through internal potential meter.
B : IP67 rated. Constant current level adjustable through output cable with 1~10Vdc or 10V PWM signal or resistance
D : (option) : IP67 rated. Timer dimming function, contact MEAN WELL for details.
SPECIFICATION
MODEL
DC VOLTAGE
HLG-40H-12
HLG-40H-15
HLG-40H-20
HLG-40H-24
HLG-40H-30
HLG-40H-36
HLG-40H-42
HLG-40H-48
HLG-40H-54
12V
15V
20V
24V
30V
36V
42V
48V
54V
9 ~ 15V
12 ~ 20V
14.4 ~ 24V
21.6 ~ 36V
25.2 ~ 42V
28.8 ~ 48V
32.4 ~ 54V
1.12A
0.96A
0.84A
0.75A
CONSTANT CURRENT REGION Note.4 7.2 ~12V
RATED CURRENT
3.33A
2.67A
2A
1.67A
18 ~ 30V
1.34A
RATED POWER
39.96W
40.05W
40W
40.08W
40.2W
40.32W
40.32W
40.32W
40.5W
150mVp-p
150mVp-p
200mVp-p
200mVp-p
200mVp-p
200mVp-p
300mVp-p
300mVp-p
17 ~ 22V
22 ~ 27V
27 ~ 33V
33 ~ 40V
40 ~ 46V
44 ~ 53V
49 ~ 58V
RIPPLE & NOISE (max.) Note.2 150mVp-p
VOLTAGE ADJ. RANGE Note.6 10.8 ~ 13.5V 13.5 ~ 17V
OUTPUT
Can be adjusted by internal potential meter or through output cable
CURRENT ADJ. RANGE
2 ~ 3.33A
1.2 ~ 2A
1 ~ 1.67A
0.8 ~ 1.34A
0.67 ~ 1.12A 0.58 ~ 0.96A 0.5 ~ 0.84A
1.0%
1.0%
1.0%
0.45 ~ 0.75A
2.5%
2.0%
1.0%
1.0%
1.0%
LINE REGULATION
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
1.5%
1.0%
2.0%
Note.8 1500ms, 80ms / 115VAC at full load
0.5%
0.5%
0.5%
0.5%
0.5%
0.5%
LOAD REGULATION
SETUP, RISE TIME
16ms/230VAC
HOLD UP TIME (Typ.)
VOLTAGE RANGE
INPUT
1.6 ~ 2.67A
VOLTAGE TOLERANCE Note.3
Note.5 90 ~ 305VAC
1.0%
1000ms, 80ms / 230VAC at full load
16ms/115VAC at full load
127 ~ 431VDC
FREQUENCY RANGE
47 ~ 63Hz
POWER FACTOR (Typ.)
PF>0.98/115VAC, PF>0.95/230VAC, PF>0.92/277VAC at full load (Please refer to "Power Factor Characteristic" curve)
EFFICIENCY (Typ.)
87%
AC CURRENT (Typ.)
INRUSH CURRENT(Typ.)
88.5%
87%
0.43A / 115VAC
0.24A / 230VAC
COLD START 70A/230VAC
LEAKAGE CURRENT
<0.75mA / 277VAC
OVER CURRENT
Note.4
PROTECTION OVER VOLTAGE
89%
88.5%
0.23A / 277VAC
Protection type : Constant current limiting, recovers automatically after fault condition is removed
41 ~ 49V
15 ~ 21V
18 ~ 24V
23 ~ 30V
35 ~ 43V
48 ~ 58V
28 ~ 35V
90%
90%
54 ~ 63V
59 ~ 66V
Protection type : Shut down o/p voltage, re-power on to recover
85
10 (RTH2)
Protection type : Shut down o/p voltage, re-power on to recover
WORKING TEMP.
-40 ~ +70
VIBRATION
90%
95 ~ 108%
OVER TEMPERATURE
WORKING HUMIDITY
ENVIRONMENT STORAGE TEMP., HUMIDITY
TEMP. COEFFICIENT
89%
(Refer to "Derating Curve")
20 ~ 95% RH non-condensing
-40 ~ +80
0.03%/
, 10 ~ 95% RH
(0 ~ 60
)
10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes
SAFETY STANDARDS Note.7 UL8750, EN61347-1, EN61347-2-13 independent ; IP65 or IP67 approved ; Design refer to UL60950-1, TUV EN60950-1
SAFETY &
EMC
WITHSTAND VOLTAGE
I/P-O/P:3.75KVAC
ISOLATION RESISTANCE
I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH
Compliance to EN55015, EN61000-3-2 Class C ( 60% load) ; EN61000-3-3
EMC EMISSION
EMC IMMUNITY
MTBF
OTHERS
DIMENSION
PACKING
NOTE
I/P-FG:1.88KVAC
O/P-FG:0.5KVAC
Compliance to EN61000-4-2,3,4,5,6,8,11; EN61547, EN55024, heavy industry level (surge 4KV), criteria A
336.5Khrs min. MIL-HDBK-217F (25 )
171*61.5*36.8mm (L*W*H)
0.73Kg; 20pcs/15.6Kg/0.8CUFT
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature.
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
3. Tolerance : includes set up tolerance, line regulation and load regulation.
4. Constant current operation region is within 60% ~100% rated output voltage. This is the suitable operation region for LED related applications, but please
reconfirm special electrical requirements for some specific system design.
5. Derating may be needed under low input voltages. Please check the static characteristics for more details.
6. Type A only.
7. Safety and EMC design refer to EN60598-1, CNS15233, GB7000.1, FCC part18.
8. Length of set up time is measured at cold first start. Turning ON/OFF the power supply may lead to increase of the set up time.
9. The power supply is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the
complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again.
File Name:HLG-40H-SPEC 2011-05-30
HLG-40H
40W Single Output Switching Power Supply
Mechanical Specification
Case No.957B
series
Unit:mm
Blank:(HLG-40H)
171
147.2
11.9
9.6
300 20
300 20
73.6
+V(Red)
-V(Black)
30.75
32
46.5
61.5
AC/L(Brown)
AC/N(Blue)
FG (Green/Yellow)
SJTW 18AWG 3C
SVT 18AWG 2C
4.2 4PL
36.8
T case: Max. Case Temperature.
IP67 rated. Cable for I/O connection.
A Type:(HLG-40H-_A)
171
147.2
11.9
9.6
300 20
300 20
73.6
SJTW 18AWG 3C
30.75
32
46.5
61.5
Io
ADJ
+V(Red)
-V(Black)
SVT 18AWG 2C
Vo
ADJ
4.2 4PL
T case: Max. Case Temperature.
36.8
AC/L(Brown)
AC/N(Blue)
FG (Green/Yellow)
IP65 rated. Output voltage and constant current level can be adjusted through internal potential meter.
(Can access by removing the rubber stopper on the case.)
File Name:HLG-40H-SPEC 2011-05-30
HLG-40H
40W Single Output Switching Power Supply
series
B Type:(HLG-40H-_B)
171
147.2
11.9
9.6
300 20
SVT 18AWG 2C
300 20
+V(Red)
-V(Black)
73.6
32
46.5
61.5
AC/L(Brown)
AC/N(Blue)
FG (Green/Yellow)
UL 2517 18AWG 2C
30.75
SJTW 18AWG 3C
DIM+(Blue)
DIM-(White)
4.2 4PL
36.8
T case: Max. Case Temperature.
Block Diagram
Fosc : 100KHz
EMI FILTER
&
RECTIFIERS
I/P
RECTIFIERS
&
FILTER
POWER
SWITCHING
PFC
CIRCUIT
+V
-V
DIM+
DIM(B Type)
O.L.P.
O.T.P.
FG
O.L.P.
DETECTION
CIRCUIT
PWM & PFC
CONTROL
O.V.P.
Derating Curve
Static Characteristics
100
100
90
80
80
230VAC
Input only
70
LOAD (%)
LOAD (%)
60
40
20
-40
-25
-10
0
15
30
50
AMBIENT TEMPERATURE ( )
60
70
(HORIZONTAL)
60
50
40
90
100
125
135
145
155 165
175
180
200
230
305
INPUT VOLTAGE (V) 60Hz
File Name:HLG-40H-SPEC 2011-05-30
40W Single Output Switching Power Supply
HLG-40H
series
Power Factor Characteristic
Constant Current Mode
1
0 .9 9
0 .9 8
0 .9 7
0 .9 6
0 .9 5
PF
0 .9 4
0 .9 3
277VAC
0 .9 2
230VAC
0 .9 1
110VAC
0 .9
0 .8 9
0 .8 8
0 .8 7
0 .8 6
0 .8 5
50%
60%
70%
80%
90%
100%
(40W)
LOAD
EFFICIENCY vs LOAD (48V Model)
HLG-40H series possess superior working efficiency that up to 90% can be reached in field applications.
92
90
EFFICIENCY (%)
88
86
84
82
277VAC
80
230VAC
78
110VAC
76
74
72
70
10%
20%
30%
40%
50%
60%
70%
80%
90% 100%
LOAD
DRIVING METHODS OF LED MODULE
There are two major kinds of LED drive method "direct drive" and "with LED driver".
A typical LED power supply may either work in "constant voltage mode (CV) or constant current mode (CC)" to drive the LEDs.
Mean Well's LED power supply with CV+ CC characteristic can be operated at both CV mode (with LED driver, at area (A) and CC mode (direct drive, at area (B).
(B)
Constant
Current area
Vo(%)
100
(A) Constant
Voltage area
60
(max.)
(C)
Hiccup
Protection
50
95
Io (%)
Typical LED power supply I-V curve
File Name:HLG-40H-SPEC 2011-05-30
HLG-40H
40W Single Output Switching Power Supply
series
~
~
Direct driving :
Under direct driving, the power supply will work in "constant current mode (CC)" and output voltage of the power supply will be clamped by sum of
forward voltage (V F ) of the LED strip.
The total forward voltage of series connecting LEDs is suggested for 60%~95% of power supply rated output voltage due to concern of the best PF
value and efficiency.
AC
source
HLG-40H
I/P
O/P
AC
source
I/P
~
~
With LED driver
Using additional driver, the power supply will work in "constant voltage mode (CV)" and output voltage of the power supply will be kept in rated value.
In this drive mode, several design issues need to be considered:
1.Output voltage of PSU must be higher than total forward voltage of series connecting LEDs by 3V minimum.
2.Input capacitor (Cin) of LED driver circuit should use 47uF ~ 100uF(typ.) of rating depends on the operating frequency of the LED driver.
The higher the operating frequency is used, the smaller value of Cin should be chosen, and vice versa.
3.Do not use B type with LED driver.
O/P
HLG-40H
R
Cin
VF
Cout
L
IC Circuit
DIMMING OPERATION(for B-type only)
AC/L(Brown)
AC/N(Blue)
FG (Green/Yellow)
+V(Red)
-V(Black)
HLG-40H
B Type
DIM+(Blue)
DIM-(White)
Built-in 3 in 1 dimming function, IP67 rated. Output constant current level can be adjusted through output cable by connecting a resistance or
1 ~ 10Vdc or 10V PWM signal between DIM+ and DIM-.
Please DO NOT connect "DIM-" to "-V".
Reference resistance value for output current adjustment (Typical)
60K
10K
30K
40K
50K
70K
80K
90K
Single driver
100K
20K
Resistance
Multiple
drivers
value
(N=driver quantity for synchronized 10K
/N 20K /N 30K /N 40K /N 50K /N 60K /N 70K /N 80K /N 90K /N 100K /N
dimming operation)
Percentage of rated current
10%
20%
30%
40%
OPEN
-----
50%
60%
70%
80%
90%
100%
95%~105%
1 ~ 10V dimming function for output current adjustment (Typical)
Dimming value
1V
2V
3V
4V
5V
6V
7V
8V
9V
10V
OPEN
Percentage of rated current
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
95%~105%
10V PWM signal for output current adjustment (Typical): Frequency range :100HZ ~ 3KHz
Duty value
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
OPEN
Percentage of rated current
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
95%~105%
File Name:HLG-40H-SPEC 2011-05-30
HLG-40H
40W Single Output Switching Power Supply
series
Using the built-in dimming function on B-type model can't turn the lighting fixture totally dark. Please refer to the connection method below to
achieve 0% brightness of the lighting fixture connecting to the LED power supply unit.
Dimming connection diagram for turning the lighting fixture ON/OFF :
N
FG
L
Switch
Relay
Adjuster
0~100K Ohms resistance
1~10V DC Voltage
10V PWM Signal
Green/
Yellow
Brown
AC/L
HLG-40H
B Type
AC/N
Blue
Blue
White
Black
Red
DIM+
DIMV(-)
V(+)
LED Lighting Fixture
Using a switch and relay can turn ON/OFF the lighting fixture.
1.Output constant current level can be adjusted through output cable by connecting a resistor or 1~10Vdc or 10V PWM signal between DIM+ and DIM-.
2.The LED lighting fixture can be turned ON/OFF by the switch.
EMI DEBUG SUGGESTION
Chassis of LED Lamp
C
~
~
AC
source
LED CC driver
I/P
HLG-40H
CC
IC
O/P
FG
B
A
D
A
A. Add a common mode ferrite choke on output wires to reduce the common emission between 10M ~ 300MHz per lighting EMI regulation.
B. Chassis of LED lamp and chassis of HLG-40H or the FG wire should be connected to the safety ground to reduce the EMI noise, including the conduction
and radiation emission.
C. The additional X-Cap and discharge resistor can reduce the low frequency conduction noise between 9K ~ 1MHz per lighting EMI regulation.
D. L-C filter should be added at the DC input of LED constant current driver to avoid the differential emission and high frequency noise generated by the
CC driver.
File Name:HLG-40H-SPEC 2011-05-30
HLG-40H
40W Single Output Switching Power Supply
series
WATERPROOF CONNECTION
Waterproof connector
Waterproof connector can be assembled on the output cable of HLG-40H to operate in dry/wet/damp or outdoor environment.
AC
source
HLG-40H
I/P
Size
O/P
Pin Configuration (Female)
M12
Order No.
Suitable Current
4-PIN
5A/PIN
M12-04
10A max.
5-PIN
5A/PIN
M12-05
10A max.
Size
Pin Configuration (Female)
M15
2-PIN
12A/PIN
M15-02
12A max.
Order No.
Suitable Current
LED Lamp
Cable Joiner
Suitable for 14AWG~22AWG
20
25
66
26
Up to four wires can be connected through this cable joiner by
soldering or clamping by tools.
LED Lamp
HLG-40H
O/P Wires
File Name:HLG-40H-SPEC 2011-05-30