POWEREX PS41_20

®
PS41__25
TM
POW-R-BLOK
Single Diode Isolated Module
2500 Amperes / Up to 2400 Volts
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
www.pwrx.com
Description:
Powerex Single Diode Modules are designed
for use in applications requiring rectification
and isolated packaging. The modules are
isolated for easy mounting with other
components on a common heatsink.
Features:




Electrically Isolated Heatsinking
Compression Bonded Elements
Metal Baseplate
Low Thermal Impedance
for Improved Current Capability
 UL Recognized (E78240)
Benefits:
 No Additional Insulation
Components Required
 Easy Installation
 No Clamping Components
Required
 Reduce Engineering Time
Applications:
Ordering Information:
Select the complete eight-digit
module part number from the table
below.
Example: PS412425 is a 2400 Volt,
2500A Average Dual Diode
TM
Isolated POW-R-BLOK Module
Type
PS41





Bridge Circuits
AC & DC Motor Drives
Battery Supplies
Power Supplies
Large IGBT Circuit Front Ends
Current
Voltage
Volts (x100) Amperes
(x100)
18
20
22
24
25
Revision Date: 05/29/2012
®
PS41__25
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
www.pwrx.com
TM
POW-R-BLOK
Single Diode Isolated Module
2500 Amperes / Up to 2400 Volts
Absolute Maximum Ratings
Characteristics
Conditions
Symbol
Units
Repetitive Peak Reverse Blocking Voltage
VRRM
Up to 2400
V
Non-Repetitive Peak Blocking Voltage
(t < 5 msec)
RMS Current Per Diode
VRSM
VRRM + 100V
V
180 Conduction, TC=90C
180 Conduction, TC=93C
180 Conduction, TC=99C
180 Conduction, TC=105C
IF(RMS)
IF(RMS)
IF(RMS)
IF(RMS)
3925
3768
3454
3140
A
A
A
A
180 Conduction, TC=90C
180 Conduction, TC=93C
180 Conduction, TC=99C
180 Conduction, TC=105C
IF(AV)
IF(AV)
IF(AV)
IF(AV)
2500
2400
2200
2000
A
A
A
A
Peak One Cycle Surge Current, Non-Repetitive
Tj = 25C, Vr = 0
Peak One Cycle Surge Current, Non-Repetitive
Tj = 25C, Vr = Vrrm
Peak One Cycle Surge Current, Non-Repetitive
Tj = 125C, Vr = 0
60 Hz
50 Hz
60 Hz
50 Hz
60 Hz
50 Hz
IFSM
IFSM
IFSM
IFSM
IFSM
IFSM
90,000
83,000
61,000
55,600
79,600
72,600
A
A
A
A
A
A
Peak One Cycle Surge Current, Non-Repetitive
Tj = 125C, Vr = Vrrm
60 Hz
50 Hz
IFSM
IFSM
53,000
48,400
A
A
Peak Three Cycle Surge Current, Non-Repetitive
60 Hz, Tj = 125C, Vr = Vrrm
IFSM
42,000
A
Peak Ten Cycle Surge Current, Non-Repetitive
60 Hz, Tj = 125C, Vr = Vrrm
IFSM
33,500
8.3 milliseconds
10 milliseconds
2
o
(180 Conduction)
Average Forward Current Per Diode
o
(180 Conduction)
2
I t for Fusing for One Cycle
Tj = 125C, Vr = Vrrm
It
I2t
11.7 x 10
A
6
A sec
6
A2 sec
2
Operating Temperature
TJ
11.7 x 10
-40 to +150
Storage Temperature
Tstg
-40 to +150
C
132
15
106
12
5.33
in. – Lb.
Nm
in. – Lb.
Nm
kg
11.75
lb
4000
V
Max. Mounting Torque, M6 Mounting Screw
Max. Mounting Torque, M10 Terminal Screw
Module Weight, Typical
V Isolation @ 25C
Vrms
C
Information presented is based upon manufacturers testing and projected capabilities.
This information is subject to change without notice.
The manufacturer makes no claim as to suitability of use, reliability, capability,
or future availability of this product.
Revision Date: 05/29/2012
®
PS41__25
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
www.pwrx.com
TM
POW-R-BLOK
Single Diode Isolated Module
2500 Amperes / Up to 2400 Volts
Electrical Characteristics, TJ=25C unless otherwise specified
Characteristics
Symbol
Test Conditions
Repetitive Peak Reverse Leakage Current
IRRM
Peak On-State Voltage
VFM
Threshold Voltage, Low-level
Slope Resistance, Low-level
Threshold Voltage, High-level
Slope Resistance, High-level
Max.
Units
Up to 2400V, TJ=150C
200
mA
IFM=3000A, TJ=25C
1.00
V
V(TO)1
rT1
TJ = 150C, I = 15%IT(AV) to πIT(AV)
0.632
0.0598
V
mΩ
V(TO)2
rT2
TJ = 150C, I = πIT(AV) to ITSM
0.550
0.0625
V
mΩ
VFM Coefficients, Full Range
Min.
TJ = 150C, I = 50A to 10kA
VFM = A+ B Ln I +C I + D Sqrt I
Typical Reverse Recovery Time
trr
A=
B=
C=
D=
TJ = 25C, Ifm = 3000A.
dIr/dt = 25 A/us, tp = 190 us
0.040
0.116
7.56 E-05
-6.354 E-03
22
µs
Thermal Characteristics
Characteristics
Symbol
Max.
Units
0.024
C/W
Thermal Resistance, Junction to Case
RΘJ-C
Per Module
Thermal Impedance Coefficients
ZΘJ-C
ZΘJ-C= K1 (1-exp(-t/t1))
K1 = 4.05 E-04
t1 = 6.24 E-03
+ K2 (1-exp(-t/t2))
K2 = 5.19 E-03
t2 = 2.46 E-01
+ K3 (1-exp(-t/t3))
K3 = 1.63 E-02
t3 = 8.20
K4 =2.13 E-03
t4 = 35.3
+ K4 (1-exp(-t/t4))
Thermal Resistance, Case to Sink Lubricated
RΘC-S
Per Module
0.009
C/W
Revision Date: 05/29/2012
®
PS41__25
TM
POW-R-BLOK
Single Diode Isolated Module
2500 Amperes / Up to 2400 Volts
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
www.pwrx.com
Typical On-State Forward Voltage Drop
Maximum Transient Thermal Impedance
(Junction To Case)
(Tj = 150C)
4
0.025
0.020
3
Thermal Impedance - Rjc - °C/W
On-State Voltage - Vf - Volts
3.5
2.5
2
1.5
1
0.015
0.010
0.005
0.5
0.000
0.001
0
100
1000
10000
100000
0.01
0.1
100
1000
(Sinusoidal Waveform)
(Sinusoidal Waveform)
150
180°
90°
2000
30°
1500
1000
180
0
360
CONDUCTION ANGLE
500
Max. Case Temperature - Tcase -°C_
2500
Max. Power Dissipation Per Diode - Watts_
10
Maximum Allowable Case Temperature
Maximum On-State Power Dissipation
140
130
180
0
360
CONDUCTION ANGLE
120
110
30°
100
90°
90
180°
80
0
0
500
1000
1500
2000
2500
0
500
Average On-State Current - If(av) - Amperes
1000
1500
2000
2500
Average On-State Current - If(av) - Amperes
Maximum Allowable Case Temperature
Maximum On-State Power Dissipation
(Rectangular Waveform)
(Rectangular Waveform)
150
4000
140
360°
3500
3000
Max. Case Temperature - Tcase -°C_
Max. Power Dissipation Per Diode - Watts_
1
Time - t - Seconds
Instantaneous On-State Current - If - Amperes
180°
120°
2500
60°
2000
90°
1500
1000
0
500
180
360
CONDUCTION ANGLE
0
130
180
0
120
360
CONDUCTION ANGLE
110
60°
100
90°
90
120°
180°
80
360°
70
60
0
500
1000
1500
2000
2500
3000
Average On-State Current - If(av) - Amperes
3500
4000
0
500
1000
1500
2000
2500
3000
3500
4000
Average On-State Current - If(av) - Amperes
Revision Date: 05/29/2012
®
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
www.pwrx.com
PS41__25
TM
POW-R-BLOK
Single Diode Isolated Module
2500 Amperes / Up to 2400 Volts
Revision Date: 05/29/2012