POWERTIP PC1602LRS-LWA-B

RECORDS OF REVISION
Date
Ver.
Description
2004/12/08
0
New Sample
Note
Total:20 Page
PC1602LRS-LWA-H-YM Ver.0 (DK)
Page2
Page
Contents
1. SPECIFICATIONS
1.1
1.2
1.3
1.4
1.5
1.6
Features
Mechanical Specifications
Absolute Maximum Ratings
DC Electrical Characteristics
Optical Characteristics
Backlight Characteristics
2. MODULE STRUCTURE
2.1
2.2
2.3
2.4
2.5
Counter Drawing
Interface Pin Description
Timing Characteristics
Display Command
Character Pattern
3. QUALITY ASSURANCE SYSTEM
3.1
3.2
Quality Assurance Flow Chart
Inspection Specification
4. RELIABILITY TEST
4.1
Reliability Test Condition
5. PRECAUTION RELATING PRODUCT HANDLING
5.1
5.2
5.3
5.4
Note
Safety
Handling
Storage
Terms of Warranty
For detailed information please refer to IC data sheet
PC1602LRS-LWA-H-YM Ver.0 (DK)
Page3
ST7066U,KS0065B
1. SPECIFICATIONS
1.1
Features
Item
Standard Value
Display Type
16 * 2 characters
LCD Type
STN, Gray, Transflective, Positive, Extended Temp.
Driver Condition
LCD Module 1/16 Duty 1/5 Bias
Viewing Direction
6 O clock
Backlight
YG LED B/L
Weight
67 g
Interface
Other
1.2
Mechanical Specifications
Note
1.3
Item
Standard Value
Unit
Outline Dimension
122.0(L) * 44.0(w) * 14.0(H)(Max)
mm
Viewing Area
99.0(L) * 24.0(w)
mm
Active Area
94.84(L) * 20.0(w)
mm
Dot Size
0.92(L) * 1.10(w)
mm
Dot Pitch
0.98(L) * 1.16(w)
mm
For detailed information please refer to LCM drawing
Absolute Maximum Ratings
Item
Symbol
Power Supply Voltage
Min.
Max.
Unit
VDD
-0.3
7.0
V
LCD Driver Supply Voltage
VLCD
VDD-10.0
VDD+0.3
V
Input Voltage
VIN
-0.3
VDD+0.3
V
Operating Temperature
TOP
Excluded B/L
-20
70
Storage Temperature
TST
Excluded B/L
-30
80
Storage Humidity
HD
-
90
PC1602LRS-LWA-H-YM Ver.0 (DK)
Condition
Ta 40
Page4
%RH
1.4
DC Electrical Characteristics
VDD = 5.0
1.5
Item
Symbol
Logic Supply Voltage
0.2V VSS = 0V Ta = 25
Condition
Min.
Typ.
Max.
Unit
VDD
4.8
5.0
5.2
V
H Input Voltage
VIH
0.7 VDD
-
VDD
V
L Input Voltage
VIL
-0.3
-
0.6
V
H Output Voltage
VOH
IOH=-0.1mA
3.9
-
VDD
V
L Output Voltage
VOL
IOL=0.1mA
-
-
0.4
V
Supply Current
IDD
VDD = 5.0 V
-
1.3
-
mA
LCM Driver Voltage
VOP
-20 ~70
V
Fixed
Optical Characteristics
LCD Panel
Item
Symbol
View Angle
1/16 Duty 1/4 Bias
VLCD =4.2 V
Ta = 25
Conditions
Min.
Typ.
Max.
Reference
C>2.0, ∅ = 0
40°
-
-
Notes 1 & 2
Contrast Ratio
C
= 5°, ∅ = 0
3
5
-
Note 3
Response Time(rise)
tr
= 5°, ∅ = 0
-
80 ms
120ms
Note 4
Response Time(fall)
tf
= 5°, ∅ = 0
-
170 ms
262.5ms
Note 4
PC1602LRS-LWA-H-YM Ver.0 (DK)
Page5
Note 1: Definition of angles θ and ∅
Light (when reflected)
Note 2: Definition of viewing angles θ1 and θ2
z (θ=0°)
Cmax.
Sensor
θ
Y (∅=180°)
Contrast
LCD panel
X(∅=90°)
X
∅
Z
Light (when transmitted )
C 2.0
θ1
Y(∅=0°)
θ2
viewing angle θ (∅ fixed)
(θ=90°)
Note :
Optimum viewing angle with the
naked eye and viewing angle θ at
Cmax. Above are not always the same
Note 3: Definition of contrast C
Note 4: Definition of response time
Brightness (reflection) of unselected dot (B2)
C = 
Brightness (reflection) of selected dot (B1)
VLCD
Brightness (reflection) of
0
selected dot
(%)
-V LCD
Brightness
Non-selected state
B2
(reflection) of
unselected dot
Brightness
Selected state
Non-selected state
Contrast
90%
B1
10%
(reflection)
Time
tr
0
tf
Note: Measured with a transmissive LCD
panel which is displayed 1 cm2
operating voltage (v)
VLCD : Operating voltagefFRM : Frame frequency
tr
PC1602LRS-LWA-H-YM Ver.0 (DK)
Page6
: Response time (rise)
tf : Response time (fall)
1.6
Backlight Characteristics
LCD Module with LED Backlight
Maximum Ratings
Item
Symbol
Forward Current
IF
Reverse Voltage
Conditions
Min.
Max.
Unit
Ta =25
-
480
mA
VR
Ta =25
-
8
V
Power Dissipation
PO
Ta =25
-
2.2
W
Operating Temperature
TOP
-
-20
70
Storage Temperature
TST
-
-40
90
Solder Temp. for 3 Second
-
-
-
260
Electrical / Optical Characteristics
Ta =25
Item
Symbol
Conditions
Min.
Typ.
Max.
Unit
Forward Voltage
VF
IF=240mA
4.0
4.2
4.6
V
p
IF=240mA
-
570
572
nm
IF=240mA
80
100
-
cd/m2
Wavelength
Luminous Intensity
(without LCD)
IV
Color
PC1602LRS-LWA-H-YM Ver.0 (DK)
Yellow-green
Page7
PC1602LRS-LWA-H-YM Ver.0 (DK)
Page8
2.2 Interface Pin Description
Pin No.
Symbol
Signal Description
1
VSS
Power Supply (VSS=0)
2
VDD
Power Supply (VDD>VSS)
3
VO
NC.
Register Selection input
4
RS
High = Data register
Low = Instruction register (for write)
Busy flag address counter (for read)
5
R/W
Read/Write signal input is used to select the read/write
mode
High = Read mode,
6
E
Low = Write mode
Start enable signal to read or write the data
Four low order bi-directional three-state data bus lines. Use
7~10
DB0 ~ DB3
11~14
DB4 ~ DB7
for data transfer between the MPU and the LCD module.
These four are not used during 4-bit operation.
Four high order bi-directional three-state data bus lines.
Used for data transfer between the MPU and the LCD
module.
DB7 can be used as a busy flag.
A
Power supply for LED B/L(+)
K
Power supply for LED B/L(-)
Backlight Controll
LCD MODULE
A
K
4.2V
PC1602LRS-LWA-H-YM Ver.0 (DK)
Page9
2.3 Timing Characteristics
• Writing data from MPU to ST7066U
VIH1
VIL1
TAS
RS
TAH
R/W
TPW
TAH
E
TR
TDSW
DB0-DB7
TH
Valid data
TC
Reading data from ST7066U to MPU
VIH1
VIL1
TAS
RS
TAH
R/W
TR
TPW
TAH
E
TDDR
DB0-DB7
TH
Valid data
TC
PC1602LRS-LWA-H-YM Ver.0 (DK)
Page10
• Write Mode (Writing data from MPU to ST7066U)
(VDD=5.0V 10%,VSS=0V,Ta=25
Symbol
Characteristics
Test Condition
Min.
Typ.
Max.
Unit
TC
Enable Cycle Time
Pin E
1200
-
-
ns
TPW
Enable Pulse Width
Pin E
140
-
-
ns
Pin E
-
-
25
ns
TR , TF Enable Rise / Fall Time
TAS
Address Setup Time
Pins: RS , RW,E
0
-
-
ns
TAH
Address Hold Time
Pins :RS,RW,E
10
-
-
ns
Pins:DB0~DB7
40
-
-
ns
Pins:DB0~DB7
10
-
-
ns
TDSW Data Setup Time
TH
Data Hold Time
)
• Read Mode (Reading data from ST7066U to MPU)
(VDD=5.0V 10%,VSS=0V,Ta=25 )
Symbol
Characteristics
Test Condition
Min.
Typ.
Max.
Unit
TC
Enable Cycle Time
Pin E
1200
-
-
ns
TPW
Enable Pulse Width
Pin E
140
-
-
ns
Pin E
-
-
25
ns
TR , TF Enable Rise / Fall Time
TAS
Address Setup Time
Pins: RS , RW,E
0
-
-
ns
TAH
Address Hold Time
Pins :RS,RW,E
10
-
-
ns
Pins:DB0~DB7
-
-
100
ns
Pins:DB0~DB7
10
-
-
ns
TDDR Data Setup Time
TH
Data Hold Time
PC1602LRS-LWA-H-YM Ver.0 (DK)
Page11
2.4
Display Command
Instruction Code
Instructions
RS R/W
Clear
Display
0
Description
Description
Time
DB
DB
DB
DB
DB
DB
DB
DB
7
6
5
4
3
2
1
0
0
Write "20H" to DDRAM. and set
1 DDRAM address to "00H" from
1.52ms
AC.
0 0
0
0
0
0
0
(270KHz)
Set DDRAM address to "00H"
Return
Home
0
0 0
0
0
0
0
0
from AC and return cursor to it's
original position if shifted.
The contents of DDRAM are not
1
1.52ms
changed.
Entry Mode
Set
0
0 0
0
0
0
0
1
I/D
Display
ON/OFF
Cursor or
Display
Set
0
0 0
0
Set
DDRAM
Address
0
0 0
0
0
1
D
C
B C=1 : cursor on
B=1 : cursor position on
37 s
0
0
1
shift control bit, and the direction,
without changing of DDRAM
S/C R/L
37 s
data.
DL: interface data is 8/4 bits
0
0 0
0
0
0 0
1
0
0 1
Read Busy
Flag and
Address
37 s
Set cursor moving and display
Set
CGRAM
Address
operations are performed during
data write and read .
D=1 : entire display on
Shift
Function
S
Sets cursor move direction and
specifies display shift. These
0
1 BF
1
DL
N
F
NL: number of line is 2/1
F: font size is 5 11/5 8
37 s
AC AC AC AC AC AC Set CGRAM address in address
5
4
3
2
1
0 counter.
37 s
AC AC AC AC AC AC AC Set DDRAM address in address
6
5
4
3
2
1
0 counter.
37 s
Whether during internal operation
AC AC AC AC AC AC AC or not can be known by reading
6
PC1602LRS-LWA-H-YM Ver.0 (DK)
5
4
3
2
1
Page12
0 BF. The contents of address
counter can also be read.
0 s
Write Data
1
0 D7 D6
D5
D4
D3
D2
D1
D0
Read Data
1
from RAM
1 D7 D6
D5
D4
D3
D2
D1
D0
to RAM
Write data into internal RAM
(DDRAM/CGRAM).
Read data from internal RAM
(DDRAM/CGRAM).
37 s
37 s
Note:
Be sure the ST7066U is not in the busy state (BF=0) before sending an instruction from the MPU to the
ST7066.
If an instruction is sent without checking the busy flag , the time between the first instruction and next
instruction will take much longer than the instruction time itself.
Refer to Instruction Table for the list of each instruction execution time .
PC1602LRS-LWA-H-YM Ver.0 (DK)
Page13
2.5
Character Pattern
3. QUALITY ASSURANCE SYSTEM
PC1602LRS-LWA-H-YM Ver.0 (DK)
Page14
3.1
Quality Assurance Flow Chart
Item
Customer
Sales
Info
Marketing
&
R&D
Manufactur
ing
Q.A
Product
control
Purchase
Inventory
control
Survey
Request
evaluation
Project Validation
NG
Design
Project
Inquiry
OK
Quote
Contract
Design check
Sample test
Sample
Approval
NG
Verification
OK
Sample approval
NG
Pilot
Pilot
NG
Run
&
Mass production
OK
Out
run & Reliability test
Verification
OK
Specification preparation
Mass
Product
Ship
OK
Inspection
NG
Shipment
PC1602LRS-LWA-H-YM Ver.0 (DK)
Ship out
Page15
Item
Customer
Sales
Info
Claim
R&D
Q.A
Manufactu
Product
ring
control
Purchase
Failure analysis
Sales
Service
Analysis report
Corrective action
Tracking
1. ISO 9001 Maintenance Activities
3. Equipment calibration
Activity 5. Standardization Management
Q.A
PC1602LRS-LWA-H-YM Ver.0 (DK)
2. Process improvement proposal
4. Education And Training Activities
Page16
Inventory
control
3.2
Inspection Specification
Inspection Standard MIL-STD-105E Table Normal Inspection Single Sampling Level
Equipment Gauge MIL-STD Powertip Tester Sample
IQC Defect Level Major Defect AQL 0.4; Minor Defect AQL 1.5
FQC Defect Level 100% Inspection
OUT Going Defect Level Sampling
Specification
NO
1
2
3
4
5
Item
Specification
The part number is inconsistent with work order of
Part Number
production
The quantity is inconsistent with work order of
Quantity
production
The display lacks of some patterns.
Electronic
Missing line.
characteristics of
The size of missing dot, A is 1/2 Dot size
LCM
A=( L + W ) 2 There is no function.
Output data is error
Material is different with work order of production
LCD is assembled in inverse direction
Bezel is assembled in inverse direction
Shadow is within LCD viewing area + 0.5 mm
Appearance of The diameter of dirty particle, A is 0.4 mm
LCD
Dirty particle length is
3.0mm, and 0.01mm width
A=( L + W ) 2
0.05mm
Display is without protective film
Dirty particle
Conductive rubber is over bezel 1mm
(Including
Polarizer exceeds over viewing area of LCD
scratch bubble )
Area of bubble in polarizer, A 1.0mm, the number of
bubble is 1 piece.
0.4mm Area of bubble in polarizer, A 1.0mm, the
number of bubble is
4 pieces.
Burned area or wrong part number is on PCB
The symbol, character, and mark of PCB are
unidentifiable.
The stripped solder mask , A is 1.0mm
0.3mm stripped solder mask or visible circuit, A
Appearance of 1.0mm, and the number is
4 pieces
PCB
There is particle between the circuits in solder mask
A=( L + W ) 2
The circuit is peeled off or cracked
There is any circuits risen or exposed.
0.2mm Area of solder ball, A is
0.4mm
The number of solder ball is
3 pieces
The magnitude of solder ball, A is
0.4mm.
PC1602LRS-LWA-H-YM Ver.0 (DK)
Page17
Judge Level
N.G.
Major
N.G.
Major
N.G.
N.G.
N.G.
N.G.
N.G.
N.G.
N.G.
N.G.
N.G.
N.G.
Major
Major
Major
Major
Major
Major
Major
Major
Major
Minor
N.G.
Minor
N.G.
N.G.
N.G.
Minor
Minor
Minor
N.G.
Minor
N.G.
Minor
N.G.
Major
N.G
Minor
N.G.
Minor
N.G.
Minor
N.G
N.G
N.G
Minor
Minor
Minor
N.G
Minor
N.G
Minor
NO
Item
Specification
The shape of modeling is deformed by touching.
Insufficient epoxy: Circuit or pad of IC is visible
Appearance of
molding
Excessive epoxy: Diameter of modeling is
20mm
6
A=( L + W ) 2 or height is
2.5mm
The diameter of pinhole in modeling, A is
0.2mm.
The folding angle of frame must be
45 +10
The area of stripped electroplate in top-view of
Appearance of frame frame, A is
1.0mm.
7
A=( L + W ) 2 Rust or crack is (Top view only)
The scratched width of frame is
0.06mm.
(Top view only)
The color of backlight is nonconforming
Electrical
Backlight can t work normally.
characteristic of
The LED lamp can t work normally
backlight
8
The unsoldering area of pin for backlight,
A is 1/2 solder joint area.
A=( L + W ) 2
2.0mm
The height of solder pin for backlight is
The mark or polarity of component is unidentifiable.
The height between bottom of component and
surface of the PCB is floating
0.7mm
D 1/4W
W
D
10
Assembly parts
A=( L + W ) 2
D
Pad
End solder joint width, D is
50% width of
component termination or width of pad
Side overhang, D is
25% width of component
termination.
Component is cracked, deformed, and burned, etc.
The polarity of component is placed in inverse
direction.
Maximum fillet height of solder extends onto the
component body or minimum fillet height
is 0.5mm.
PC1602LRS-LWA-H-YM Ver.0 (DK)
Page18
Judge
Level
N.G.
N.G.
Major
Minor
N.G.
Minor
N.G.
N.G.
Minor
Minor
N.G.
Minor
N.G.
Minor
N.G.
Minor
N.G.
N.G.
N.G.
Major
Major
Major
N.G.
Minor
N.G.
N.G.
Minor
Minor
N.G.
Minor
N.G.
Minor
N.G.
Minor
N.G.
Minor
N.G.
Minor
N.G.
Minor
N.G.
Minor
4. RELIABILITY TEST
4.1
Reliability Test Condition
NO
1
2
Item
High Temperature
Storage
Low Temperature
Storage
Test Condition
Storage at 80
2
96~100 hrs
Surrounding temperature, then storage at normal condition
4hrs
Storage at -30
2
96~100 hrs
Surrounding temperature, then storage at normal condition
4hrs
1.Storage 96~100 hrs 60 2
3
High Temperature
/Humidity Storage
, 90~95%RH surrounding
temperature, then storage at normal condition 4hrs.
(Excluding the polarizer).
or
2.Storage 96~100 hrs 40 2
, 90~95%RH surrounding
temperature, then storage at normal condition 4 hrs.
-20
25
70
25
4
Temperature Cycling
(30mins) (5mins) (30mins) (5mins)
10 Cycle
5
6
Vibration
ESD Test
10~55Hz ( 1 minute ) 1.5mm
X,Y and Z direction
(each 2hrs)
Air Discharge:
Apply 6 KV with 5 times
discharge for each polarity +/Testing location:
Around the face of LCD
7
Drop Test
PC1602LRS-LWA-H-YM Ver.0 (DK)
Contact Discharge:
Apply 250V with 5 times
discharge for each polarity +/Testing location:
1.Apply to bezel.
2.Apply to Vdd, Vss.
Packing Weight (Kg)
Drop Height (cm)
0 ~ 45.4
122
45.4 ~ 90.8
76
90.8 ~ 454
61
Over 454
46
Page19
5. PRECAUTION RELATING PRODUCT HANDLING
5.1 SAFETY
5.1.1
If the LCD panel breaks , be careful not to get the liquid crystal to touch your skin.
5.1.2
If the liquid crystal touches your skin or clothes , please wash it off immediately by
using soap and water.
5.2 HANDLING
5.2.1
Avoid any strong mechanical shock which can break the glass.
5.2.2
Avoid static electricity which can damage the CMOS LSI When working with the
module , be sure to ground your body and any electrical equipment you may be using.
Do not remove the panel or frame from the module.
5.2.3
5.2.4
The polarizing plate of the display is very fragile. So , please handle it very
carefully ,do not touch , push or rub the exposed polarizing with anything harder
5.2.5
than an HB pencil lead (glass , tweezers , etc.)
Do not wipe the polarizing plate with a dry cloth , as it may easily scratch the
surface of plate.
5.2.6
5.2.7
Do not touch the display area with bare hands , this will stain the display area.
Do not use ketonics solvent & aromatic solvent. Use with a soft cloth soaked with
5.2.8
a cleaning naphtha solvent.
To control temperature and time of soldering is 280 10 and 3-5 sec.
5.2.9
To avoid liquid (include organic solvent) stained on LCM .
5.3 STORAGE
5.3.1
Store the panel or module in a dark place where the temperature is 25
5.3.2
and the humidity is below 65% RH.
Do not place the module near organics solvents or corrosive gases.
5.3.3
Do not crush , shake , or jolt the module.
5
5.4 TERMS OF WARRANTY
5.4.1
Applicable warrant period
The period is within thirteen months since the date of shipping out under normal
using and storage conditions.
5.4.2
Unaccepted responsibility
This product has been manufactured to your company s specification as a part for
use in your company s general electronic products. It is guaranteed to perform
according to delivery specifications. For any other use apart from general
electronic equipment , we cannot take responsibility if the product is used in
nuclear power control equipment , aerospace equipment , fire and security
systems or any other applications in which there is a direct risk to human life
and where extremely high levels of reliability are required.
PC1602LRS-LWA-H-YM Ver.0 (DK)
Page20